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    IMPACT OF POWER VARIATION ON 3RD ORDER PASSIVE INTERMODULATION OF

    COAXIAL RF-CABLES AND THEIR CONNECTORS

    Hartmut Gohdes

    RFS kabelmetal, Division of kabelmetal electro GmbH, D-30179 Hannover, Germany

    Abstract

    Aim of the work was to find out the relationship between the 3rd order intermodulation-signal generated bycable assemblies and the stimulating power level. The theoretical relationship will be described, andstatistically evaluated results of measurements of different types of cable assemblies will be presented anddiscussed. Possible reasons and proposals for further investigations will be given.

    Introduction

    During the last years, wireless telecommunication has increased significantly. Therefore the availablefrequency-spectrum has to be used efficiently. Beside the increase of information rate by using digitalinformation transfer and multiplex-modulation, smaller band- and channel-spacings are possibilities to reachthis aim. This bears problems to solve.

    One of those problems is distortion caused by 3rd order intermodulation products of passive devices (IM3-products).

    For that reason, 3rd order intermodulation is a topic of growing interest. Manufacturers and customers arediscussing IM3 values, which are determined by different test-methods, at different frequencies, and atdifferent power levels of the stimulating signals.

    Generation of passive intermodulation

    IM-products are generated in non-linear devices at all possible sum- and difference-frequencies of two ormore signals. They are disturbing, if they fall into the band of operation. Often this is the case with IM-

    products of odd order. 3rd-order IM-products are generated at the frequencies f 2 f fim3 1 2= , and are

    generally of higher level than those of 5th and higher orders.

    Iffim3 falls into a receiving-channel, this signal is disturbing transfer of information.

    IM-products can be generated by active components (amplifiers etc.) and passive components like filters,

    duplexer, RF-cables, waveguides and antennas.

    Sensitivity to unwanted signals is very high in passive components, if they are used for transmission andreception at the same time. Unwanted signals caused by the high power transmitters can disturb low levelreceived signals.

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    If we assume two signals:

    u t U t U t ( ) * cos( ) * cos( * )= + +1 1 2 2 (1)

    and a characteristic of the device:

    i t a u t a u t a u t ( ) * ( ) * ( ) * ( )= + +1 22

    33 (2)

    intermodulation of 3rd order is generated among signals of other frequencies:

    i t c U U t

    c U U t

    3 12 1 22

    2 21

    21 2 12

    1 2

    2 2

    2 2

    ( ) * * * cos( ) )

    * * * cos( ) )

    = +

    +

    (3)

    If the power series is expanded to powers higher than 3, it can be observed, that coefficients of higher

    power also contribute to the 3rd order IM-level, because they also produce signals of 2 2 1 and

    2 1 2 [1].

    The amplitude of the IM3-signal is depending on the amplitudes of the input signals. If c12 and c21 areconsidered as constants and contribution of coefficients of higher power is neglected, equal variation of thesignal-power of both signals causes three times the power variation of the IM3-signal. This relationship canbe displayed as a straight line with a constant gradient of 3 in logarithmic scale. If there is any contributionof IM from higher power coefficients, the gradient will deviate from this value.

    Sources of intermodulation are considered as point sources inside the device under test. Hence, the IM3-signal is propagating in both directions of a two-port device.

    Measurement

    Measurement of passive IM3 is a comparatively new challenge to the industry, so standardization of

    techniques and procedures is in process actually in IEC TC 46 WG 6. RFS kabelmetal is contributing tothese international standardization efforts.

    IM3-products of passive components are usually of much smaller level than those of active components.IM3 products of cable assemblies are typically in the range of -150 dBc to -160 dBc. Hardware for the testset-up must be selected carefully or built by oneself to achieve lowest self-intermodulation.

    The measurements were performed with two different set-ups. One for the 900 MHz range (GSM) and onefor the 1800 MHz range (DCS 1800). In both cases reflected intermodulation was measured. To preventhigh intermodulation generation, like it is the case with lumped terminations, the DUT was terminated byapproximately 120 m of 1/4" cable with a soldered connector. The filters and duplexers are selected fromstandard GSM- and DCS 1800 hardware. The block-diagrams are shown in figure 1 and 2.

    Synthesizer-sources are locked to the frequency reference of the spectrum-analyzer to perform accuratezero-span measurements. Each signal is amplified by a 100 W power-amplifier to the desired level.Combination of the two signals is done in the 900 MHz-set-up by two filters and tuned lines, in the 1800MHz set-up by a 3 dB-hybrid. Therefore the 900 MHz-set-up works only with a particular pair of frequencies,while the 1800 MHz-set-up can be run with different pairs. The task of the duplexer is to separate the low-level IM3-signal from the high-level stimulating signals. It is one of the most critical parts of the set-up. Itmust provide only the lowest and the most stable IM3-products. The duplexer is supplying the stimulatingsignals to the DUT, which is connected to the other critical component, the cable-load. It must also be ofvery low intermodulation. The portion of the IM3-signal, which is travelling back into the duplexer, isseparated, filtered and amplified before it is displayed on the screen of the spectrum-analyzer. The IM3-frequency is 914 MHz, or 1760 MHz, respectively. The LNA allows a fast and low noise signal detection.Spikes of a short risetime can still be detected with those set-ups.

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    Figure 1: 900-MHz IM3-set-up

    Figure 2: 1800 MHz IM3-set-up

    Calibration of the set-up is done in two steps: The gain of the IM3-path is measured with a calibrated sourceconnected to the testport, and the level of the stimulating signals is adjusted with a calibrated powermeter

    connected to the testport.

    Once the set-up is calibrated, IM3-level of the system itself without a DUT must be measured. The self-intermodulation limits the dynamic range of the measurement system. In table 1, the level of self-intermodulation for every input-level is noted.

    900 MHz [dBm] 37 40 43 46 48

    System IM3 [dBm]: -134 -128 -123 -113 -107

    1800 MHz [dBm] 37 40 43 46 -

    System IM3 [dBm]: -136 -134 -128 -122 -

    Table 1: power level of each signal and level of system-IM3

    Self-intermodulation and measurement error introduce measurement uncertainties into the measurement. Inthis case, measuring intermodulation of 10 dB more than the system-intermodulation at 43 dBm input levels

    causes a measurement error of approximately 5,5 dB. If relative measurements are done, the

    measurement error is reduced to about 2 dB, because system IM3-level is subtracted nearly completelyfrom the results. Noise of the spectrum-analyzer and level uncertainty of the sources remain.

    To minimize the influence of measurement error and piece-to-piece deviation, a number of 20 - 30assemblies of each type was tested. It was noted, that intermodulation-level changed by some dB, if thesame DUT was connected and measured several times. For that reason, all power levels were adjusted andstored into the memory of the synthesizers, before the measurements were started. Measurements weredone by connecting the DUT to the set-up once and measure it at every stored power-level.

    First measurements were taken with 0,5 dB steps. Due to the measurement uncertainty, the changes of

    intermodulation were too small to give reliable results. Since 0,5 dB steps gave no further information, 3 dB-steps respectively 2 dB steps were used instead. The power levels are shown in table 1.

    The different types of assemblies are shown in table 2.

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    Only devices with 7-16 connectors were tested, because IM3-performance of this connector-type issubstantially better than of other connector types. For low-intermodulation applications, this connector willbe chosen in most cases.

    Type Length I.C.material

    O.C.material

    I.C.contact

    O.C.contact

    1 High flexible jumper 1/2" 2 m copper clad alumi-nium wire Copper Soldered Soldered

    2 High flexible jumper 1/2" 2 m silver coated copper strand Copper Soldered Soldered

    3 jumper 1/2" 2 m copper wire Copper Soldered Soldered

    4 High flexible jumper 1/2" 1,5 m copper clad alumi-nium wire Copper Spring Finger Flared

    5 jumper 1/2" 1,5 m copper wire Copper Spring Finger Collet

    6 cable 7/8" 1,5 m copper tube Copper Spring Finger Collet

    Table 2: Tested cable assemblies

    Measurement results and evaluation

    The evaluation procedure for assembly type 1 will be described in great detail. The results of the other typeswere evaluated similarly.

    Thirty samples were tested. Mean value and standard deviation were calculated for each power-level.Figure 3 shows the results of the 900 MHz measurements in a diagram, figure 4 those of the 1800 MHzmeasurements. Mean values and standard deviation of the measurements are presented by the trianglesand the whiskers. A linear regression line is calculated from all the mean values. It is plotted as "linear(Assembly Type 1)". This allows a visual check of the correspondence between measured values andregression line. Assuming that the relationship between change of stimulating levels and change of IM3-level is constant, this relationship is characterized by the gradient of the regression line.

    R2 is a measure of certainty, which also gives information about the correspondence between data and

    regression line.

    Intermodulation of Assembly Type 1 (900 MHz)

    y = 1,721x - 198,88

    R2= 0,9927

    -140,00

    -135,00

    -130,00

    -125,00

    -120,00

    -115,00

    -110,00

    37 39 41 43 45 47

    Input level [dBm]

    IM

    level[dBm]

    Assembly Type 1

    Linear (Assembly Type 1)

    Figure 3: Intermodulation 900 MHz of Assembly type 1

    Intermodulation of Assembly Type 1 (1800 MHz)

    y = 1,3711x - 185,88

    R2= 0,9096

    -150,00

    -145,00

    -140,00

    -135,00

    -130,00

    -125,00

    -120,00

    -115,00

    -110,00

    37 39 41 43 45 47

    Input level [dBm]

    IM

    level[dBm]

    Assembly Type 1

    Linear (Assembly Type 1)

    Figure 4: Intermodulation 1800 MHz of Assembly type 1

    Because assembly 1 is a specially IM3-optimized product, IM-values appear very low and stable. They are

    very close to the system dynamic. Standard deviation of the measurements with one power level is higherat 1800 MHz than at 900 MHz.

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    Assembly 4 is made of the same cable-type as Assembly 1, but with non-soldered connectors. The contactzone of the helically corrugated outer conductor is not so well defined as it is for the soldered assembly type1. Also the inner conductor spring finger contact causes more IM3 as its soldered counterpart. This type ofassembly shows the highest level of IM3 and the maximum standard deviation of all tested types. For thatreason, we can achieve the best measurement accuracy with this type.

    Like for assembly type 1, standard deviation for 1800 MHz is higher than for 900 MHz.

    Figure 5 and Figure 6 show the results of the measurements and the regression line.

    Intermodulation of Assembly 4 (900 MHz)

    y = 2,6843x - 226,04

    R2= 0,9999

    -140,00

    -130,00

    -120,00

    -110,00

    -100,00

    -90,00

    -80,00

    37 39 41 43 45 47

    Input level [dBm]

    IM

    level[dBm]

    Assembly Type 4

    Linear (Assembly Type 4)

    Figure 5: Intermodulation 900 MHz of Assembly type 4

    Intermodulation of Assembly Type 4 (1800 MHz)

    y = 2,4217x - 212,41

    R2= 0,9996

    -140,00

    -130,00

    -120,00

    -110,00

    -100,00

    -90,00

    -80,00

    37 39 41 43 45 47

    Input level [dBm]

    IM

    level[dBm]

    Assembly Type 4

    Linear (Assembly Type 4)

    Figure 6: Intermodulation 1800 MHz of Assembly type 4

    Table 3 and Table 4 show the number n of tested devices, the gradient of the regression-line and R2for all

    tested types of assemblies:

    Type n lin. reg. R2

    Type 1 30 1,72 0,99

    Type 2 20 2,0 1,0

    Type 3 20 1,48 0,99

    Type 4 20 2,68 1,0

    Type 5 20 2,17 1,0

    Type 6 20 1,79 1,0

    Table 3: Regression gradient 900 MHz

    Type n lin. reg. R2

    Type 1 30 1,37 0,91

    Type 2 20 2,27 1,0

    Type 3 20 1,36 1,0

    Type 4 20 2,42 1,0

    Type 5 20 1,96 0,98

    Type 6 20 0,83 0,94

    Table 4: Regression gradient 1800 MHz

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    Discussion

    The quality of approximation of the regression-line is indicated by the measure of certainty (R2).

    For most types, R2is very good and near to 1. Assembly type 1 has a worse R

    2of 0,91 at 1800 MHz, and R

    2

    of assembly type 6 at 1800 MHz is 0,94.

    In both cases, the measured IM3 is very close to the noise-floor. Thus the measurement uncertainty for37 dBm stimulating power is very high. If the IM3-values of 37 dBm are excluded from the data of these twodata sets, R

    2is increasing.

    Table 5 shows the results of the corrected 1800 MHz measurements.

    Type n lin. reg. R2

    Type 1 30 1,86 0,98

    Type 2 20 2,27 1,0

    Type 3 20 1,36 1,0

    Type 4 20 2,42 1,0

    Type 5 20 1,96 0,98

    Type 6 20 1,08 0,99

    Table 5: Corrected Regression gradients at 1800 MHz

    Now the linear regression-line-model seems to describe the examined behaviour sufficiently well, but stillthe calculated gradient is not constant.

    Neglecting the contribution of coefficients of higher power than 3 at the frequency of the 3rd order, theexpected gradient is 3.0

    Among the different types of assemblies and even between the two frequency-ranges, remarkabledifferences can be observed. The gradient of the regression line varies from 1,08 up to 2,68.

    There are several possible reasons:

    1. The factors c12and c21are not constant and depending on the applied power of the stimulating signals.

    In [2] a variety of mechanisms are given, which can be responsible for the generation of IM3-products.These effects are different in their characteristic dependency on the stimulating power. It is most likely,that for every stimulating power-level a different combination of those effects are dominant. Hence, c12and c21are a result of the actual combination of effects.

    2. Contribution of the higher power terms at third order frequencies is not negligible.

    Expansion of the power series to an odd power higher than 3 shows, that the terms of higher odd poweralso produce mixing signals at third order IM-frequencies. The IM3-signal will be influenced by each ofthe different contributors of the higher powers. Figure 5 shows an example for the superposition of apositive 3rd power coefficient (Pout1) and a negative 5th power coefficient (Pout2). The result is plottedas 'Poutges'. An extreme value can be observed at the point of intersection of 'Pout1' and 'Pout2'. Left ofit the gradient is less, and right of it more than 3.

    10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 1070

    60

    50

    40

    30

    20

    10

    00

    70

    Pout1( )x

    Pout2( )x

    Poutges( )x

    1010 .20 log( )x

    Figure 7: Influence of negative higher order coefficient

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    3. IM3-level is depending on the duration of RF-penetration.

    The devices were tested with consecutively increased power-levels. It might be possible, that the IM3-level changes during the test due to heating- or 'burn in'-effects. However, this is most unlikely, becausesome tests with consecutively decreased power-levels gave the same results as with increased power-levels.

    Conclusion

    6 Types of cable assemblies of different construction and IM3-behaviour were selected. 20 to 30 samples ofeach type were measured. The relation between IM3-level and stimulating power-level was characterized.Statistical evaluation of the result shows an individual behaviour of each type at each frequency-range.Some possible reasons were given.

    The conclusion of the experiment is, that only those IM3-values of similar stimulating signal-level can becompared.

    It is not allowed, to calculate IM3-levels for other stimulating signal-levels, in order to make measurementsat different power levels comparable.

    It is highly recommended, to adjust the level of the stimulating signals very accurately for anymeasurement.

    Some possible explanations have been given. To prove those theoretical considerations, furtherexaminations are necessary. Especially test-set-ups with higher dynamic ranges and higher power-levelspromise to give deeper understanding.

    ACKNOWLEDGEMENTS

    The author would like to thank Dr. Nagel and Mr. Fischer of RFS kabelmetal for encouragement to write thispaper and for the fruitful discussions.

    Also Mr. Schumacher and Mr. Bernasch have to be mentioned, who made innumerable IM3-measurements.

    References

    [1]: "A Study Of Multipaction in Multicarrier RF Components", J.S. Petit, A.D. Rawlins, p. 41 ff.[2]: "A Study Of Passive Intermodulation Interference in Space RF Hardware", A.P. Foord, A.D. Rawlins, p.

    60 ff.

    Author

    Hartmut GohdesRFS kabelmetalKabelkamp 20D-30173 HannoverGermany

    Hartmut Gohdes was born in 1963. He studied electronics at the Fachhochschule Hannover and obtainedhis Dipl.-Ing. (FH) degree in 1991. In the same year he joined RFS kabelmetal as a development engineer,where he is responsible for the design of transmission lines. He is engaged in the field of RF-measurement,especially the measurement of passive intermodulation.

    Remark

    The above article is a reprint from the proceedings of the 46 th International Wire and Cable Symposion,Philadelphia, Pennsylvania, Nov. 17 20, 1997