in mold labeling technology "iml"
TRANSCRIPT
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In Mold Labelling Technology“IML”
2013
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Typical IML Project Scope
Design of parts & label outlines
Pilot/Prototyping and pre-production runs
IML mold & IML robotics
System integration: Supplier collaboration System integration at StackTeck Training at StackTeck Field integrations Many product launch successes!
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Strengths in IML (In Mold Labeling)
Fully automated high speed systems
High volume system capabilities increasing Low volume system flexibility improving
Advantages of IML packaging:
Excellent quality graphics Finished goods – reduced inventory Versatility of small production runs
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Trends in IML
Part Focus
Increased visual statement
Enhanced molded features & colors
Expanding range of package types
Improved cost effectiveness
Greater complexity of part & label(s)
System Focus
Increasing system flexibility
Greater simplicity for low volume
Improved tools for system design
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IML Case Study – 56 oz. TE Container
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Traditional IML Cup
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Large Corner Radiusfor improved drop impactand conveying on filler
Dairy Container
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IML Case Study – 56 oz. TE Container
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Unique elliptical shape
Tamper resistant
Optimal scooping
Major US launch
Product Launch Successes
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Unique handle
Optimal volume use
New label feature to show flavour
Cost effective 1-sided wrap-around front label
Major US launch 2009
Product Launch Successes
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2009 IMDA Award Winner
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2009 IMDA Award Winner
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2010 IMDA Award Winner
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2010 IMDA Award Winner
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2010 IMDA Award Winner
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Pack Expo Award Winner, ‘Q-Line’
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Plastic Part Design Innovations
Expanding range of applications
Technical hurdles are being overcome
New approaches for cost effectiveness
Complementary features to enhance IML
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56 Oz. Packaging
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4.5 Quart Package
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Duo Cup
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6 Oz. Cup with Cut-In-Place Labels
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Flex IML Cells
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Modular approach
Mold frame vs. molding inserts
Automatic alignment
Automatic connection of services
Minimum changeover time
Flexible Tooling Approach
QPC – Quick Product Change
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Flexible System for Small Volumes
Typically single or dual cavity
Standardized multi-axis robot used
Simplest possible mandrel and magazine
Small format makes for flexible changeover
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IML Pilot System
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32/64 oz 1 Cavity IML Flex Cell
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32/64 oz 1 Cavity IML Flex Cell
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32/64 oz 1 Cavity IML Flex Cell
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Boxer - Counter Boxing of products inline
Only inspected parts
Product never been touched
Contamination kept to the minimum
600 x 310 x 600 standard size box
665 x 340 x 301 special size box
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32/48/64 Cavity Closure Flex Cell Options
In line vision inspection
In line laser etching
In line printing
Counting and boxing
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Thank You
Contact us:Phone: 1-888-700-8555
Website: www.stackteck.com © Copyright 2012 StackTeck Systems