india | middle east / africa presentation - oct 14.pdf · bha/tools inspection ... policies,...
TRANSCRIPT
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India | Middle East / Africa
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Company Overview
• Operating in the Indian oil industry for more then 2 decades• Tubestar International operations established in UAE in 2012• Providing service to 90% of private Drilling contractors / Service companies /
Operators operating in India• Carrying out DS-1 inspection since 1998• Total employee strength of more then 190 people• “TUBE TRACK” Indigenously developed software for online tracking of assets• Full Member of LEEA, UK• Approved by ABS as a service supplier for thickness gauging – a constituent of
intermediate and renewal special periodic surveys.• Established Tubestar Rig Inspection & Audit Services in 2012• Member DROPS organisation• Registered with IRS ( Indian Registrar of Shipping ) for Thickness measurement
of Hull structures
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Few of our Clients
REGO
AGGREGO
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Company Mission Statement
Tubestar is committed in providing the Industry with a strong and reliable servicethat is so essential to a successful campaign.
Our commitment to the Industry remains that we will continue to add / train andqualify both personnel and equipment with best techniques / upgrades to enablethe client with “confidence to go downhole everytime”
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QHSE Philosophy we provide confidence to go down-hole
• TUBESTAR has established high level of policies, controls and standards tooptimize Quality, Health, Safety, and Environmental performance in alloperations of NDE, Load Testing, Product Inspection and allied specializedservices.
• To achieve this goal, TUBESTAR strives to continually improve employeecompetencies to meet product & service requirements for effectiveimplementation of Quality & HSE policies on top priority.
• TUBESTAR ensures compliance with all customers, applicable local andInternational legal and regulatory requirements related to services andoperations.
• Moreover, TUBESTAR operates all its activities promoting a safe and healthywork environment eliminating risks to employees & other interested partiesand at the same time causing no damage to the environment.
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QHSE Objectives.. we provide confidence to go down-hole
• Ensuring TUBESTAR’s services meet customer and regulatory requirementson quality & safety through operational suitability of the equipments for fit touse by qualified and certified personnel.
• Carry out inspections & tests ensuring that no incidents and harm toemployees & other interested parties and environment.
• Improve continually on service provision
• Improve operational integrity through employee consultation on Quality &HSE matters
• Provide all necessary training and certification support to field staff tobroaden their knowledge, exposure to new technology and servicestandards.
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ISO 9001-2008 Tubestar International FZE
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Company Accreditations
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Company Accreditations
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Company Accreditations
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What we offer…
SERVICES LIST - OCTG
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Types of services• OCTG Inspection Division
– Drill Pipe Inspection– BHA/Tools/ HWDP Inspection– Casing / Tubing Inspection– Third party inspection– Tubular/Pipe yard management
• Specialized Inspections Division– Lifting Gears Inspection – LEEA / LOLER / API– Crane Load testing / Inspection – API RP 2D– Derrick Inspection – API RG 4G– Dropped Object Survey (DROPS)– Hull Structural Thickness Gauging– Eddy Current Inspection– Rope Access Inspection and Maintenance– Load Testing of cargo handling equipment/containers
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Drill Pipe Inspection• Inspection carried out as per API and DS-1 specifications
• State of the art EMI-II Newtech units Vedaq-2000C & EZW-II for carrying out
DS-1 Cat5 inspection
• Inhouse engineering team developed dual function Scanograph EMI units
• Straightening services for Drill Pipes
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BHA/Tools Inspection• Inspection carried out as per API and DS-1 CAT3-5 specifications• Visual Inspection• MPI (Dry or Wet Method)• Dimensional Inspection• Machine Shop Inspection• API Thread Gauging• Post Machine Inspection
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Casing / Tubing Inspection ( New and Mill Inspection )• Inspection as per API 5CT, 5B• Visual Inspection• Document verification• Traceability• Wall thickness measurements• Witness online Inspections• Verification with PO issued
• Inspections carried out International Mill locations with qualified 3rd PartyInspectors
Services carried out Internationally for:
• Cairn Srilanka Pty ltd• Cairn India
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Retrieved and Used OCTG Inspections…We Specialize in used Tubing and
Casing InspectionsScope..• Visual• Segregation and grade sorting• End area inspection• UT wall thickness• OD / ID blasting and cleaning• EMI on full length ( for Tubing )• CDS system inspection for Casing
FLMPI• Hydraulic Pressure testing• Bucking Services• Acceptance
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Tubular and Pipe Yard Management Services
Objectives..• Inventory being professionally Managed• OCTG maintained in good order for
drilling program• OCTG prepared for movement as per
well plans• Online reporting (web based) for stock
information to nominated personnel• Easy control on stock and avoiding
excess inventory with visibility• Damaged / repair OCTG records online• Complete Pipe Yard management to ISO
standards.• Periodical inspection program adopted to
ensure that no damaged OCTG is sentDrilling location.
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“Tubetrack” Innovative ReportingSolutions• Tubetrack is used for tracking the history of tubular and which can help client
to monitor the condition of its tubular at any point of time.• Tubetrack is an online web based system which can be accessed from
anywhere and does not need installation on the client's computer.• Traditional form of giving reports doesn’t allow the client to have a look at
previous inspection records instantly and it becomes difficult for him to trackon the deterioration of the tubular happening over a period of time..
• The heart of Tubetrack lies in the different type of reports that it is able togenerate. The client at any point of time can find out how many tubular arecurrently due for inspection or he can even check how many tubular aregetting due for inspection in a particular month. This way he can plan andschedule his inspection program.
• Tubetrack also has query based reports wherein one can key in the criteria'sand based on that criteria's list of tubular matching the criteria's are displayed.This can be really helpful in planning for purchases of new tubular and alsofor the Rig managers to check on which all pipes he can use and which all areon borderline of rejection which he can keep separate and use it if necessary.
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Tubetrack…. A snap shot on capabilities
Tubetrack.ppt
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…
SERVICES LIST – LIFTING GEAR INSPECTIONS
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Lifting Gears inspection and Load Testing• Loose lifting gears inspection
• Fixed Lifting equipment inspection - Pad eyes, runway beams, winches etc
• Inspection carried out as per BS, API and LOLER standards / guidelines
• Portable Jacking unit for pad eyes testing in offshore
• Load testing of cargo handling equipments, slings & shackles
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Offshore Pedestal Crane Inspection / Testing
• Pedestal cranes inspection subjected to visual inspection at six monthlyintervals in line with the API RP 2D, as well as other international standardswhere applicable.
• MPI is performed on various load bearing areas, including hooks, pedestalwelds, load links & padeyes.
• Full range load tests are also performed by qualified personnel
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Derrick Inspection – API RG 4G
• Qualified personnel will carry out a Derrick Inspection (Category III) surveyin line with API RP 4G.
• Category III inspections focus on load-bearing components and members todetermine the condition of the mast/derrick and substructure.
• Bolt checks - if required carried out with Rope Access qualified inspectors
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Dropped Object Survey (DROPS)• Objects falling from heights remain one of the most common causes of offshore accidents.
• Number of dropped object from derricks are increasing as rig matures and amount ofredundant material on them increases
• Tubestar can help prevent potential dropped object becoming another unwelcome safetystatistic by conducting a detailed dropped object survey of hazardous areas.
• Any potential dropped objects are reported and wherever possible, the risk is rectified atthe time.
• Compile inventory of all potential drops items in the work areas with comprehensivephotographic reporting along with corrective actions recommendations
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Rope Access Services
Tubestar has introduced Rope access Services for NDT Inspectionsand General Maintenance
Technicians are qualified to IRATA Level III / II and I
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…
SERVICES LIST - GENERAL
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MPI & Eddy Current Inspections• MPI on Drilling / Hoisting & Rotary Tools, Fixed Lifting Equipment, Marine
Equipment, Cranes, Cantilevers etc
• Eddy Current Inspection – Advanced NDT technique used to detect surface-exuding defects without having to remove offshore paint. Time saving andavoids damage to item
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Thickness Gauging / Ultrasonic Inspections
• Approved by ABS as a service supplier for thickness gauging – a constituentof intermediate and renewal special periodic surveys – part of classcertification
• Thickness gauging on Low/High Pressure lines including mud lines, air lines,ballast lines, choke and kill lines/manifolds etc
• UT Shearwave inspection for internal defects
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Training• Regular In-House Training Programs• Qualified to International recognised standards• LEEA Members• External training from ASNT Level-III consultants• Multi Disciplined Personnel• DS-1 training by IPIA-Houston
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Training School for Excellence
Tubestar helps organize Training sessions for Clients to betterunderstand Inspection and their usefulness in ensuring that they havebetter quality of tool / equipment / correct inspection requirementidentification drilling a critical well
Training Sessions include:• In-house training on NDT Techniques and their benefits• Choosing the right Inspection methods / criteria• DS-1 – Technical awareness School• Practical training sessions for NDT training
( VT / PT / MPT / UT / RT / ECT )Customer specific training modules
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…
RIG INSPECTION
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Rig Inspection we provide confidence to go down-hole
• Rig inspection is a critical component in drilling a well and it is an integral partof preparation to spud a well
• Interruptions in drilling operations due to improper or malfunctioningequipment is a cause of expensive NPT which is avoidable
• Proper and appropriate rig inspections before acceptance of the rig, beforethe well is spud and follow up surveys during operations are critical to reducedowntime, increase reliability and safety and allow adequate environmentalmanagement and further to reduce NPT time related costs
• TubeStar, already in inspection business for more than 2 decades fortubulars, handling equipment, DROPS etc integrated the Rig Inspection to theexisting capabilities in Q4, 2012 through a team of highly experienced drillingpersonnel and inspectors
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Rig Inspection we provide confidence to go down-hole
• Tubestar gained the rig inspection experience through a tie-up with Fact-O-Rig for the last 5 years
• Tubestar had developed a complete rig inspection package with systems,policies, procedures, inspection models such that a comprehensiveinspection solution can be provided to the industry in a most effectivemanner
• Tubestar rig inspectors are highly qualified drilling and maintenancepersonnel with lot of direct hands on experience in running and managingrigs and inspection of the rigs from construction to upgrade to operationalmanagement
• Tubestar has a comprehensive rig inspection model to suit the requirementsof both Operators to hire a rig or Rig Owners to upgrade/newconstruction/purchase/selling the rigs
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Rig Inspection we provide confidence to go down-hole
• TubeStar Rig Inspection has the following range of inspection services:
– Conditional survey (full conditional survey that provides accurate insight of the equipmentstatus and condition and working systems)
– Fit for Purpose Acceptance Survey (depending upon the Client’s objective, a fit for purposesurvey confirms the functionality of the rig, systems, polices and procedures)
– Upgrade and New Construction (to be part of the Clients to ensure that the rig upgrade ornew construction complies with all safety and operations standards)
– Compliance and Functionality Survey (to evaluate the compliance of the rig equipment,procedures and policies to the international acceptable standards and to conform thefunctionality of the equipment according to the standards and design)
– Value Evaluation and Selection Survey (to evaluate and value a rig for the purpose of eitherselling or purchasing as well as for banks/financial institutes to grant project loans and also torank the rigs to create options to choose or select)
Note:As part of rig inspection, Tubestar also can combine the DROPS survey
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Rig Inspection we provide confidence to go down-hole
• Process Check and Integrity AssessmentThrough our partners..
– This is one of the most critical aspect for drilling and delivering a reliable well
– This survey is developed by one of the most experienced industry person (especially after theMacondo incident in GOM) that provides a complete survey on the process (in addition to allthe surveys on equipment) along with a complete integrity assessment of the Rig’s WellControl and High Pressure Systems.
– The survey is based on an Unique Model called “Well Reliability” and is provided only byTubestar currently
– The model understands the gaps existing between the condition of the equipment,appropriateness and conformance of the equipment, integration of the equipment to processand procedures, competence of personnel to implement the systems and assess the overallintegrity of the Well Control and High Pressure Systems
Note:If required, a separate presentation can be made on the above by the Expert who developed this
model
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India & International operations• Indian operation bases
– Mumbai– Kakinada– Vizag– Assam– Gujarat– Rajasthan
• International operations– Started UAE base in Hamriyah Free Zone, Sharjah in 2012
• Qatar – Local JV signed• Saudi Arabia – Aramco approval for Tubular Inspections, Operations to start through last
Qtr 2014• Egypt – JV company under registration- Q1 2015• Nigeria – Representation agreement in place• Malaysia – Representation agreement in place• Indonesia – MIGAS approvals / JV Registration in process- Q1 2015• Ghana / Cote D Ívorie – JV company to commence operations through September 2014• Kuwait – Local Technical Partner in place, KOC approvals in process- Q1 2015
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Thank you
Contact Information:
India : [email protected]
International: [email protected]
http://www.tubestar.com