industrial design thesis

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Colin Burrows Industrial Design Thesis Project Gate 3: Concept Validation OCAD University 20101209

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Concept validation for a sustainable energy system.

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Page 1: Industrial Design Thesis

Colin BurrowsIndustrial Design Thesis ProjectGate 3: Concept ValidationOCAD University20101209

Page 2: Industrial Design Thesis

Dar Es Salaam

2.8 million people

Page 3: Industrial Design Thesis

70% living in unplanned settlements

Page 4: Industrial Design Thesis

ElectricityOnly 59% of people have access to

Page 5: Industrial Design Thesis

WasteNo Collection

Page 6: Industrial Design Thesis

94% use for cookingCharcoal

Page 7: Industrial Design Thesis

Estimated consumption in Dar Es Salaam is

28579 bags per day

Page 8: Industrial Design Thesis

The equivalent of 332 hectaresof forest per day

Page 9: Industrial Design Thesis

Charcoal producers operate illegally

& pay 0 taxes

Government losses more than

$10,950,000 per year

Page 10: Industrial Design Thesis

Improving the Marketability of the Biogas

Digester*

(*it turns Food Waste into Cooking

Fuel)

Page 11: Industrial Design Thesis

cost

desirability

Go fromhere

Tohere

Thesis Direction

Page 12: Industrial Design Thesis

Make itcheaper.

Make itmore

desirable.

Add Value.

Thesis Direction

Page 13: Industrial Design Thesis

Decreasing Cost

Page 14: Industrial Design Thesis

Howdo youmake it

cheaper?

• share the cost• decrease cost of materials & production• decrease cost of installation & transport• Increase the opportunity cost

Page 15: Industrial Design Thesis

Collapsible Structure

Page 16: Industrial Design Thesis

Lighter Materials

Page 17: Industrial Design Thesis

Increasing Desirability

Page 18: Industrial Design Thesis

Howdo youmake itmore

desirable?

• lower the cost• make it easier to use• make it seem safer• change the appearance and branding• have it create value & generate income

Page 19: Industrial Design Thesis

High TechStylish

Safe

Page 20: Industrial Design Thesis

Branded

Page 21: Industrial Design Thesis

Redesigned Digester

Page 22: Industrial Design Thesis

Redesigned Digester

Collapsible StructureBrand IdentityAttractive FinishInstructions & Warning LabelsImproved User InterfaceFactory Fittings

Page 23: Industrial Design Thesis

Redesigned Digester

Collapsible StructureBrand IdentityAttractive FinishInstructions & Warning LabelsImproved User InterfaceFactory Fittings

Page 24: Industrial Design Thesis

Redesigned Digester

Collapsible StructureBrand IdentityAttractive FinishInstructions & Warning LabelsImproved User InterfaceFactory Fittings

Page 25: Industrial Design Thesis

Redesigned Digester

Collapsible StructureBrand IdentityAttractive FinishInstructions & Warning LabelsImproved User InterfaceFactory Fittings

Page 26: Industrial Design Thesis

Redesigned Digester

Collapsible StructureBrand IdentityAttractive FinishInstructions & Warning LabelsImproved User InterfaceFactory Fittings

Page 27: Industrial Design Thesis

Redesigned Digester

Collapsible StructureBrand IdentityAttractive FinishInstructions & Warning LabelsImproved User InterfaceFactory Fittings

Page 28: Industrial Design Thesis

Redesigned Digester

Collapsible StructureBrand IdentityAttractive FinishInstructions & Warning LabelsImproved User InterfaceFactory Fittings

Page 29: Industrial Design Thesis

Redesigned Digester Experience

Page 30: Industrial Design Thesis

Redesigned Digester Experience

User cutsup food

first

Userdoesn't

Page 31: Industrial Design Thesis

Redesigned Digester Experience

User poursfood into

funnel

User putsfood inbasket

Page 32: Industrial Design Thesis

Redesigned Digester Experience

UserFlushes

Feed Pipe

User crankshandle

Page 33: Industrial Design Thesis

Redesigned Digester Experience

EmptyoverflowBucket

when full

Drip linerequires no

maintenance

Page 34: Industrial Design Thesis

cost

desirability

BiogasDigester

BiogasCo-Generator

Repositioning the Product

RedesignedBiogas

Digester AddValue

Page 35: Industrial Design Thesis

cost

desirability

BiogasDigester

BiogasCo-Generator

Repositioning the Product

RedesignedBiogas

Digester

Page 36: Industrial Design Thesis

Adding Value

Page 37: Industrial Design Thesis

Howdo you

add value?

• co-generate heat and electricity• lower electricity costs• generate carbon credits

Page 38: Industrial Design Thesis

A More Valuable End Product

= 1m biogas = 36000btu =32kg food(12 Apples)

10.5kWh(105 hrs of light)

Page 39: Industrial Design Thesis

Charcoal

$28Electricity

$50VS.Savings

per month

A More Valuable End Product

Page 40: Industrial Design Thesis

Cogenerating Heat + Electricity

Hot Air

Cool Air

Displacer

Fulcrum

Fly Wheel

Piston

Stirling Engine

Page 41: Industrial Design Thesis

Cogenerating Heat + Electricity

Page 42: Industrial Design Thesis

Cogenerating Heat + Electricity

Cook Stove

Gas LineGenerator

Electrical Connection

Page 43: Industrial Design Thesis

Electrical Connection

Cook Stove

Gas Line

AlternatorHeat Vents

Fly WheelPiston

Cogenerating Heat + Electricity

Page 44: Industrial Design Thesis

Electricity in Dar Es Salaam

Power company sellspay-as-you-go cards

through local vendors.

Customers activate themat home through their

power meter box.

Page 45: Industrial Design Thesis

Cook Stove User Experience

Page 46: Industrial Design Thesis

Cook Stove User Experience

Page 47: Industrial Design Thesis

The SystemPower Company

Subsidizes the costof the digester

to the consumer

Page 48: Industrial Design Thesis

The System

Biogas Digesterproduces clean burning fuel

from food waste

Page 49: Industrial Design Thesis

The System

users createselectricity

while cooking

Page 50: Industrial Design Thesis

The System

As they cookthe user refillsthe system &

extendsthe duration

of their power.

Page 51: Industrial Design Thesis

The SystemPower infrastructure

is used as a vaultto bank the power

Page 52: Industrial Design Thesis

The SystemPower Co

acts as broker,charging tosafely storethe power

Page 53: Industrial Design Thesis

- or –$383.25per year

Brokering electricity

What is the Business Opportunity?

10.5kWh =$1.05

(10% of 1/kWh)

Per Day

Page 54: Industrial Design Thesis

What is the Business Opportunity?Carbon Trading

Page 55: Industrial Design Thesis

What is the Business Opportunity?

$ $ $ $ $ $ $ $

Carbon Trading

Page 56: Industrial Design Thesis

What is the Business Opportunity?

$ $ $ $

$ $

$ $

Carbon Trading

Page 57: Industrial Design Thesis

1 tonne Carbon =1360 Digesters = 2040m Biogas = $53

What is the Business Opportunity?

Page 58: Industrial Design Thesis

- or -$523,045per year

- or -$385 ea

What is the Business Opportunity?

365tonnes Carbon =

per year

1360Digesters =

$1,825per year

5,212,200 kWh =per year

$521,220per year

Page 59: Industrial Design Thesis

Who Benefits and How?The Consumer• Reduces cost of digester• Reduces cost of waste removal• Provides clean cooking fuel• Extends duration of electricity

The Community

• Captures lost tax revenue• Improved health conditions• Cleaner more attractive city• improved access to electricity• reduced deforestation• reduced greenhouse gas

The Power Company

• Increases adoption of electricity• Gets people using more electricity• Creates a saleable commodity in the form of carbon offsets• Positions firm as an electricity broker• Reduces need to generate power

The Manufacturer• Outsources production• Concentrates on higher value activities, marketing & promotion• Partners with Power Co. • access to distribution network• Single B to B Client

Page 60: Industrial Design Thesis

Who Benefits and How?The Consumer• Reduces cost of digester• Reduces cost of waste removal• Provides clean cooking fuel• Extends duration of electricity

The Community

• Captures lost tax revenue• Improved health conditions• Cleaner more attractive city• improved access to electricity• reduced deforestation• reduced greenhouse gas

The Power Company

• Increases adoption of electricity• Gets people using more electricity• Creates a saleable commodity in the form of carbon offsets• Positions firm as an electricity broker• Reduces need to generate power

The Manufacturer• Outsources production• Concentrates on higher value activities, marketing & promotion• Partners with Power Co. • Access to distribution network• Single B to B Client

Page 61: Industrial Design Thesis

Who Benefits and How?The Consumer• Reduces cost of digester• Reduces cost of waste removal• Provides clean cooking fuel• Extends duration of electricity

The Community

• Captures lost tax revenue• Improved health conditions• Cleaner more attractive city• improved access to electricity• reduced deforestation• reduced greenhouse gas

The Power Company

• Increases adoption of electricity• Gets people using more electricity• Creates a saleable commodity in the form of carbon offsets• Positions firm as an electricity broker• Reduces need to generate power

The Manufacturer• Outsources production• Concentrates on higher value activities, marketing & promotion• Partners with Power Co. • access to distribution network• Single B to B Client

Page 62: Industrial Design Thesis

Who Benefits and How?The Consumer• Reduces cost of digester• Reduces cost of waste removal• Provides clean cooking fuel• Extends duration of electricity

The Community

• Captures lost tax revenue• Improved health conditions• Cleaner more attractive city• Improved access to electricity• Reduced deforestation• Reduced greenhouse gas

The Power Company

• Increases adoption of electricity• Gets people using more electricity• Creates a saleable commodity in the form of carbon offsets• Positions firm as an electricity broker• Reduces need to generate power

The Manufacturer• Outsources production• Concentrates on higher value activities, marketing & promotion• Partners with Power Co. • access to distribution network• Single B to B Client

Page 63: Industrial Design Thesis

Who Benefits and How?The Consumer• Reduces cost of digester• Reduces cost of waste removal• Provides clean cooking fuel• Extends duration of electricity

The Community

• Captures lost tax revenue• Improved health conditions• Cleaner more attractive city• Improved access to electricity• Reduced deforestation• Reduced greenhouse gas

The Power Company

• Increases adoption of electricity• Gets people using more electricity• Creates a saleable commodity in the form of carbon offsets• Positions firm as an electricity broker• Reduces need to generate power

The Manufacturer• Outsources production• Concentrates on higher value activities, marketing & promotion• Partners with Power Co. • access to distribution network• Single B to B ClientThank You