industrial x-ray computed tomography
TRANSCRIPT
© Fraunhofer
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INDUSTRIAL X-RAY COMPUTED TOMOGRAPHYD
TECHNOLOGY, APPLICATIONS AND DATA-DRIVEN BUSINESSMODELS IN A DIGITAL AGE
Fraunhofer Application Center CTMT, Deggendorf Institute of Technology
Prof. Dr.-Ing. Jochen Hiller 06.11.2018
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CONTENT
1. Typical applications of X-ray CT in the Product Lifecyle
2. The CT imaging process and classification of CT systems
3. Current developments and future trends
4. The Fraunhofer Application Center CTMT within
the Fraunhofer Network
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From raw material to recyclingTypical CT applications within the procuct life cycle
Monitoring
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From raw material to recyclingWhy CT?
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Glass-fiber reinforced plastic
Carbon
Material characterisation
From raw material to recyclingTypical CT applications
Monitoring
Quelle: Zeiss
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From raw material to recyclingTypical CT applications
Monitoring
CT measurements on stressed components using Insitu-CT
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From raw material to recyclingTypical CT applications
Monitoring
Mould correction using CT measurements
Mould
Component
Mould correction
Final geometry
CT Correctiondata
Quelle: Zeiss
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From raw material to recyclingTypical CT applications
Monitoring
Defect detection using Inline-CT
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From raw material to recyclingTypical CT applications
Monitoring
Quality control of industrialcomponents using laboratoryCT scanners
[mm³]
Material testing & geometrical metrology
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CONTENT
1. Typical applications of X-ray CT in the Product Lifecyle
2. The CT imaging process and class ification of CT systems
3. Current developments and future trends
4. The Fraunhofer Application Center CTMT within
the Fraunhofer Network
© Fraunhofer
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The CT imaging process and classification of CT systemsCone-beam CT
X-ray tube
X-ray detectorCone-beam
Component
Traveling axes
Rotationtable
Additional axes forcomponent positioning
Quelle: Zeiss
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L
yxds
II,-
0 e·
with: I Attenuated intensity after object
I0 Unattenuated intensity
Attenuation coefficient (energy- and material-depened)
L Path length of ray
given
wanted
The CT imaging process and classification of CT systemsThe physical basis
Lambert-Beer’slaw
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The CT imaging process and classification of CT systemsFrom voxel dataset to dimensional metrology
Threshold
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XXL-CT
The CT imaging process and classification of CT systemsFrom tabletop to high energy XXL CT scanners
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The CT imaging process and classification of CT systemsCT scan of a car
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GE
Zeiss
WerthSkyscan
Wenzel
The CT imaging process and classification of CT systemsCommercial laboratory X-ray CT scanners
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GE
Zeiss
The CT imaging process and classification of CT systemsCommercial Inline-CT scanners
Heitec
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CONTENT
1. Typical applications of X-ray CT in the Product Lifecyle
2. The CT imaging process and classification of CT systems
3. Current developments and future trends
4. The Fraunhofer Application Center CTMT within
the Fraunhofer Network
© Fraunhofer
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Current developments and future trendsVirtual testing with CT data
Determination of internal quality characteristics andspecifications with the help ofCT data and realistic FE s imulations
Estimation of local failureprobabilities
Development of virtualprototypes including internal material specifications
Results can be used formachine learning applicationsin terms of self-optimizingmanufacturing systems
Prof. Dr.-Ing. Jochen Hiller
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Current developments and future trendsProcess-integrated CT for process control
Inline-CT
Industry 4.0 laboratory of THD with Inline-CT
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Current developments and future trendsCT and Cloud-Computing
Edge-Cloud for CT data
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Current developments and future trendsCT within the Smart Factory
SAP, MindSphere, ProLeis, SensorCloud, etc.
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Current developments and future trendsNew CT applications within the procuct life cycle
Monitoring
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Current developments and future trendsDigitisation and evaluation of returned goods
E-Commerce revenue in Germany
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Current developments and future trendsDigitisation and evaluation of returned goods
Identification and evaluation of textile products withoutopening the packet
Development of fully automated systems for the processingand evaluation of returned goods
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Generation of 3D models for virtual shopping
Development of smart and data-driven business models as well asSmart Services using digital representions of products
Current developments and future trendsVirtual shopping
Fusion of CT and photogrammetry data
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Current developments and future trendsTracking of goods and security
Self with boxesand goods
CT scan of a ship container Hidden AK47
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Current developments and future trendsCT for process control in additive manufacturing
Material testing and geometrical metrology
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Current developments and future trendsCT for process control in additive manufacturing
Quality control of building materials
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Current developments and future trendsMaintenance, reprocessing of products, recycling
Waste paper CT scan Classification
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CONTENT
1. Typical applications of X-ray CT in the Product Lifecyle
2. The CT imaging process and classification of CT systems
3. Current developments and future trends
4. The Fraunhofer Application Center CTMT within
the Fraunhofer Network
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Locations of Fraunhofer
München
Holzkirchen
Freiburg
Efringen-Kirchen
FreisingStuttgart
PfinztalKarlsruheSaarbrücken
St. IngbertKaiserslautern
DarmstadtWürzburg
Erlangen
Nürnberg
Ilmenau
Schkopau
Teltow
Oberhausen
Duisburg
EuskirchenAachenSt. Augustin
Schmallenberg
Dortmund
PotsdamBerlin
Rostock
LübeckItzehoe
Braunschweig
Hannover
Bremen
Bremerhaven
Jena
Leipzig
Chemnitz
Dresden
CottbusMagdeburg
Halle
Fürth
Wachtberg
Ettlingen
Kandern
Oldenburg
Freiberg
Paderborn
Kassel
GießenErfurt
Augsburg
Oberpfaffenhofen
Garching
Straubing
Bayreuth
Bronnbach
Prien
Hamburg
Leuna
·DeggendorfPassau·
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The Fraunhofer Network of Technical Digitisation
Application Center CTMT
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The Fraunhofer Application Center CTMTKey activities
CTApplications
&
System design
CloudComputing
Image Processing
Automation &Robotics
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The Fraunhofer Application Center CTMTCT systems at place
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The Future of CTSelf-learning, robot-based, multi-positional, multi-energy, multi-modal digitalization cell
Research grant from BMBF: 2,6 Mio. €, Installation 2019
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The End
Thank you for your attention!