industrie 4.0 - smartfactorykl - pilz - ppp4 · industrie 4.0 initiative is part of the german...
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Michal Neveril, Armin Glaser
Pilz Gmbh & Co KG
Pilz Czech s.r.o.
Industrie 4.0 - SmartFactoryKL - Pilz
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Industrie 4.0 initiative is part of the German government’s high-tech
strategy
Safety & Security is critical factor for success
Pilz is member of SmartFactory KL
Pilz is member of „Allianz Industrie 4.0 Baden Württemberg“
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Yesterday in future
Mechatronics, a subtask Mechatronics, the holistic approach
Safety Technology
Machine dynamics
MECHANICS
Transmission Technology
Design
„Mechatronics“ (?)
Drive Technology
Hardware
ELEKTRONICSSensor
INFOR-MATIK
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Extranet
IntranetFirewall
Protection of man and machine fromhazards caused by operating the machine
Protecting the machine and its data from unauthorised access
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Mechanical module#1
Automation module#1
CONTROL
FAILURES/DIAGNOSTICS
OPERATION MODES
INTERLOCKS
START/STOP
.......
Electrical module#1
I1.0 4S1 right_end_pos
I1.1 4S2 left end pos
O1.0 4Y1 move to right
O1.1 4Y2 move leftElectrical engineer
Mechanical engineer
Automation engineer
Zylinder (Objekt)
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With the principles of machine modularisation controller programmes can be splitted
up into their software components
The major elements are:
Common interfaces
Influence onto the rest of functions in case of failure
Re-useability
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The grade of splitting the function gets finer every stage
Standardizing = high Grade of re-use:
Requirement: Same borders for modules for function (process) and safety
Top-Down- Engineering – the Google-Earth-Prinzip
Bottom-Up-Engineering – use of already existing and standardized modules
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Plants can then be broken down into manageable, independently functioning
units.
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Integrated or Stand-alone
One System for Safety and
Automation
Physically mixed but
logically separate, and
therefore free from feedback
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First real Industrie 4.0 Multi-Vendor demonstration machine
Loosely coupled, independent production modules from different vendors
Real Plug&Produce concept
De-central process controls with RFID-Technology
Digital product memory
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Machine identification Machine localisation
Modular production machine
Electro - mechanic interface
Energy measurements
Modular Safety Security
Energy supply Communication
Functional Standardizations
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Machinery
Module
#1
Infrastructure
Box
#1
Machinery
Module
#2
Infrastructure
Box
#2
Machinery
Module
#3
Infrastructure
Box
#3
Machinery
Module
#4
Infrastructure
Box
#4
Machinery
Module
#n
Infrastructure
Box
#n
Infrastructure Box:
supply of energy (400VAC, compressed air, energy measurement)
module infrastructure (Powersupply 24 VDC, network switches)
Requirement:
Modularity that fulfils the needs for Automation and Safety
– DFKI looks for expertise – core competency of Pilz Safety und Automation
Pilz:
– safety is not a product - solution supplier to develop flexible automation and
safety concepts
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Machinery
Module
#1
Infrastructure
Box
#1
Machinery
Module
#2
Infrastructure
Box
#2
Machinery
Module
#3
Infrastructure
Box
#3
Machinery
Module
#4
Infrastructure
Box
#4
Machinery
Module
#n
Infrastructure
Box
#n
Machinery
Module
#1
Infrastructure
Box
#1
Machinery
Module
#2
Infrastructure
Box
#2
Infrastructure
Box
#3
Machinery
Module
#4
Infrastructure
Box
#4
Machinery
Module
#n
Infrastructure
Box
#n
Machine
Conf.
„A“
Machine
Conf.
„B“
CE declaration of conformity
– CE for uncompleted machine A
– + CE for uncompleted machine B
– ≠ CE for uncompleted machine A+B
Importance:
– flexible controller architectures for process controls need a flexible safety concept (CE
declaration of conformity: “uncompleted machine (unvollständige Maschine”)
– Differencation: use cases “intended combination” – “unintended combination” – all
intended combinations have to have a validated safety concept (e.g. types A-A / B-B)
– Flexible safety-concepts are to be seen as an "enabler" for modular production
concepts
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Armin Glaser
Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Deutschland
Tel.: +49 711 3409-678
Fax: +49 711 3409-9678
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