industry 4.0 by vdsg and informance
TRANSCRIPT
Informance GmbH
AT Technikum Wien
Industry 4.0Business Case
Workshop 21. November 2016 – Informance GmbH
Industry 4.0Informance GmbHCompany Profile, Timeline
● 2002 – Company Founding, industry focuses● 2004 – Introduction of „GlobalPlayer“ platform● 2010 – Launch of 1st Jungbunzlauer Austria AG project● 2013 – on-site launch of PAXAN● 2016 – Launch in Canada production site
Privately financed● Ing. Roman Ziehengraser, - 50% shares
Ing. Thomas Seitz - 50% shares
● ~15 employees at Vienna branch● Customers in Central Europe and Northern America
Industry 4.0Informance GmbHAbout us
Product Portfolio● GlobalPlayer platform for software, derrived solutions
Classic Software Engineering● Business Process Enineering● Enterprise Content Management● Mission Critical Systems
Strong Data Affinity ● Buillding TB databases 20yrs ago● Shaping the emerge of data
VSAM SQL OLAP BigData→ → →● Data driven projects and systems
Key Accounts
Industry 4.0The Business CaseIndustry 4.0 applied
Jungbunzlauer AGMarket leader in technical nutrition ingredients.
Challenging project EnvironmentHeterogenous production site, certifications, complex user requirements, interfaces to legacy systems, elements of IoT, ...
Steep learning curveRequires detailed knowledge about chemical processes.
Extensivly covered by NDA's :-(
Industry 4.0The ChallengeTurning ingredients into technical/nutritional products
Time-Consuming ProcessHard to keep track, challenging knowledge transfer
„Blackbox“Too complex to be thoroughly understood, many undocumented decisions, lass straight processes as expected
Creating Understanding● Learning about the informal and unspoken knowlegde of the employees● Structuring unstructured processes
Industry 4.0Phase 1From initial ingredients to intermediate product
Problems: ControlabilityProcesses hard to control, human flaws in process data
Solution: Interfaces, Documentation● Automated data transfer from measuring instruments● Graphs, data analysis helps to find unknown relations between process parameters
Future: Prediction● Machine learning determines the development of the product● Influencing the process as needed
Industry 4.0Phase 2From intermediate product to final product quality
Problems: Complexity, Uncertainties● Product does not remain „clean“ during the process● Process includes undeterministic elements● Complex system of relations and inclusions
Solution: Optimizing Workflows, Statistics● Error-prone Excel input vs graphical user interface with sophisticated templates● Few statistics, high amount of work vs many statistics, no work at all
Future: Automation● Humans: Semi-optimal, slow decisions● Software: Thousands of data sets, blink of an eye decisions
Industry 4.0User InterfaceCentral Intersection of Phases 1 and 2