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Page 1: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

www.walterscheid-group.com

INDUSTRY, SERVICE & REPAIR

Page 2: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

Walterscheid Powertrain Group is preferred partner for driveline parts and systems, repair and maintenance, complete design and build of special drivelines. We provide technology: systems and components for agriculture, construction, automotive, industrial, military, marine and alternative energy markets.

INDUSTRY, SERVICE & REPAIR

Competence from the Original Equipment SupplierWalterscheid Powertrain Group is your preferred partner for

} driveline parts and systems } industrial parts and systems } repair and maintenance } complete design and build of special drivelines

The network of qualified Service Centres across Europe enables Walterscheid Powertrain Group to service constant velocity and Cardan shafts within a few hours and also to provide emergency service.

Page 3: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

Assembling and repairing with original components is a must regarding quality and safety. Using original spare parts offers you many advantages:

} More reliability } Fewer warranty replacements } Enhanced cost efficiency } Fewer risks } Improved driving performance due to less vibration

Uni-Cardan Service people are specialists in shaft repair, and ensure every shaft is restored to its original performance standard – articulation, spline fit, weld integrity, alignment and dynamic balance are all carefully monitored and adjusted to provide you with a quality shaft that guarantees safe and reliable performance.

Preventive checks by our specialists will locate any problem likely to lead to a breakdown.

OE-Quality signWhen selecting a shaft, always look for this sign of quality; it signifies shafts built or repaired in accordance with the Uni-Cardan Service standards.

Welding fabricator certificationThe Service Center located in Hamburg, Germany, and is certified fabricator for welding of railed vehicles and railed vehicle parts.

ISO 9001:2008 certificationAll manufacturing and repair services are carried out according to the high quality standards of the companies with a certified Quality Management. Most Uni-Cardan Service Centres are certified to ISO 9001:2008.

UNI-CARDAN SERVICE

QUALITY

Page 4: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

ANY PROBLEM WITH A CARDAN SHAFT?

WALTERSCHEID POWERTRAIN GROUP is the right partner. Anytime. Anywhere.Benefit from our extended services for Cardan shafts from light automotive to heavy trucks, buses and industrial applications:

} Identification of spare parts by using the original part number } Maintenance and repair tailored to suit your specific requirements } Approved and certified repair processes } Repair with warranty } Supply of the original spare parts within a few hours } Reduction of standstill time } Just-in-time delivery

Page 5: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

Installation, assembly and maintenance work is to be performed by specialists only. If Cardan shafts are in any way altered without our written consent, they are no longer covered by our warranty.

Professional repair by Uni-Cardan Service specialists – 10 steps:

DRIVESHAFT REPAIR WITH CONFIDENCE

1. Balance check and wear test.2. Disassembly of the Cardan shaft. Inspection

of all parts separately.3. Replacement of defective parts with original parts.4. Assembly of the joints according to the specifications

in the technical drawings.5. Assembly of the Cardan shaft. Precise fitting and

adjustment of the shaft.6. Certified welding of the shaft.7. Final adjustment on the straightening press.8. Dynamic balancing in accordance with the

technical drawing.

9. Varnishing and greasing of the bearing bushes with special lubricant.

10. Final inspection according to test record and Uni-Cardan labelling.

Pre-adjustment of the driveshaft on specially-designed straightening presses.

In some cases the driveshafts are being preheated after the compression. This is to prepare them for the welding seam.

Computerised balancing technologies guarantee faultless performance of the Cardan shaft.

Page 6: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

} Repair and maintenance of Cardan shafts for industrial applications } Design, engineering and manufacturing of constant velocity shafts, Cardan shafts and Cardan shaft lines } Technical support by Walterscheid Powertrain Group specialists } On-site expert advice by field engineers } Life cycle analysis and torsional vibration analysis } ATEX-declaration of conformity for class 2 and 3 } Close collaboration with quality in spectors from “Deutsche Bahn AG” } Certified welding processes

Super short design

Wide range of cardan shafts

YOUR SPECIALIST FOR DRIVELINE ENGINEERING SOLUTIONS

Page 7: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

Cardan shaft with hub connection

Page 8: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

} DIN Flanges } Flanges with x-serration } Flanges with face key } Further versions on request

DIN Flange

Flange with x-serration

Applications

CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS

Torque range Series Flange diameterr

195–520 Nm 473 58–90 mm

2,400–35,000 Nm 687 90–250 mm

43,000–57,000 Nm 587 225–285 mm

60,000–70,000 Nm 390/392 285 mm

lengths up to 6,000 mm possible other diameters on request

Page 9: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

max. stat. torque rating Joint size Outer diameter of joint

1,300–23,000 Nm05 74

42 192

max. stat. torque rating Joint size

Outer diameter of joint

1,500–max. 67.500 Nm05 84

60 275

Vibration free at every angle, soft running axial plunge

Compact design, high speeds, maintenance free

} FIXED BALL JOINTS Up to 47° articulation angle.

} PLUNGING JOINTS Plunge distance depending on joint size. Max. 25 mm per joint.

Up to 22° articulation angle.

CONSTANT VELOCITY DRIVESHAFTS FOR INDUSTRIAL APPLICATIONS

Page 10: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

} Filling machines } Soil compactors } Packing machines } Machine tools } Textile machines } Mill drives } Printing machines } Wind turbines } Pump drives } Stationary concrete mixers } Paper machines } Test rigs } Thread and profile rolling machines } Woodworking machines

A transmission element such as the universal or constant velocity joint can be used in vehicles as well as in industry applications. For example Walterscheid Powertrain Group joints and driveshafts are used in the following industry applications:

Sliding shaft 808 Mechanics 880

CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS

Page 11: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

Quick release coupling Companion flange Highly flexible coupling

After a breakdown, a quick service is essential to prevent you from long standing times and loss of earnings. Our Europe-wide network of Uni-Cardan Service centres enables us to supply you with new shafts, replacements, and immediate on-site repair within the shortest period of time.

For all Cardan shafts and constant velocity driveshafts in the drive train, for ancillary driveshafts as well as double-jointed driveshafts for all-wheel drive vehicles.

Uni-Cardan Service Network

Page 12: INDUSTRY, SERVICE & REPAIR · CARDAN SHAFTS FOR INDUSTRIAL APPLICATIONS Torque range Series Flange diameterr 195–520 Nm 473 58–90 mm 2,400–35,000 Nm 687 90–250 mm 43,000–57,000

Walterscheid Powertrain GroupService Centre Locations

ALL SERVICES AND PRODUCTS

www.walterscheid-group.com

FIELD SERVICE AND DIGITAL SOLUTIONSService Centre BönenO� -Highway Powertrain ServicesGermany GmbHSiemensstr. 659199 BönenGermanyPhone: +49 (0) 2383 921 15 [email protected]

CARDAN COMMERCIAL VEHICLESService Centre DüsseldorfO� -Highway Powertrain Services Germany GmbHGutenbergweg 240699 ErkrathGermanyPhone: +49 (0) 2104 933 [email protected]

CARDAN INDUSTRYService Centre HamburgO� -Highway Powertrain Services Germany GmbHOttensener Straße 15022525 HamburgGermanyPhone: +49 (0) 40 5400 [email protected]

CONSTANT VELOCITY SHAFTS

Service Centre FrankfurtO� -Highway Powertrain Services Germany GmbHGewerbepark HasselrothSenefelder Str. 663594 HasselrothGermanyPhone: +49 (0) 6055 883 09 – [email protected]

PRODUCTION ONLYService Centre NürnbergO� -Highway Powertrain Services Germany GmbHAm Keuper 190475 NürnbergGermany

Service Centre MünchenO� -Highway Powertrain Services Germany GmbHSiemensstr. 1185221 DachauGermany

Service Centre ViennaPowertrain Services Austria GmbHSlamastraße 321230 WienAustriaPhone: +43 (0) 1616 38 800 [email protected]

Service Centre AmsterdamPowertrain Services Benelux BVHaarlemmerstraatweg 153-1571165 MK HalfwegNetherlandsPhone: +31 (0) 20 4070 [email protected]

Service Centre Sint-TruidenPowertrain Services Benelux BVGroenstraat 5920, bus 23800 Sint-TruidenBelgiumPhone: +32 (0) 11 59 02 [email protected]

Aftermarket & Service China

Walterscheid Powertrain (China) Co. Ltd.Building 17, 188 East GuangzhouRd, 215400 Taicang, JiangsuChinaPhone: +86 512 535 818 [email protected]

Service Centre KøbenhavnPowertrain Services Scandinavia ABBaldershøj 11 A+B2635 IshøjDenmarkPhone: +45 (0) 44 86 68 [email protected]

Service Centre ParisPowertrain Services France SA8 Rue Panhard et Levassor78570 Chanteloup les VignesFrancePhone: +33 (0) 130 068 [email protected]

Service Centre Chalon sur SaônePowertrain Services France SA6b rue Alfred Kastler71530 FragnesFrance

Service Centre LeekPowertrain Services UK LimitedHigher WoodcroftLeekSta� ordshire ST13 5QFGreat BritainPhone: +44 (0) 153 838 42 [email protected]

Service Centre MilanoPowertrain Services Italy SpAVia G. Ferraris 125/C20021 Bollate, MilanoItalyPhone: +39 02 38 33 [email protected]

Service Centre OsloPowertrain Services Scandinavia ABKarihaugveien 1021086 OsloNorwayPhone: +47 (0) 23 286 [email protected]

Service Centre StockholmPowertrain Services Scandinavia ABAlfred Nobels Allé 110146 48 TullingeSwedenPhone: +46 (0) 8 603 97 [email protected]

Service Centre RegensdorfO� -Highway Powertrain ServicesGermany GmbHAlthardstraße 1418105 Regensdorf (Zurich)SwitzerlandPhone: +41 (0) 44 87 16 [email protected]

Service Centre MadridO� -Highway Powertrain Service Spain, Sociedad LimitadaCalle Garzas 10A 28320 PintoSpain Phone: +34 91 690 95 [email protected]

Service Centre České BudějovicePowertrain Services Austria GmbHPekárenská 54370 04 České BudějoviceCzech RepublicPhone: +42 (0) 387 314 [email protected]

Aftermarket & Service North America Powertrain Rockford Inc1200 Windsor RoadLoves Park, IL 61111, USAPhone: +1 815 633 746 [email protected]

Service Centre RussiaWalterscheid (RUS) LLCLeninskaya Sloboda 19 room 21k115280 Moscow RussiaPhone: +7 495 646 56 [email protected]

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