innovate, develop, optimize! a unique resource at your service · 2018-10-09 · innovate, develop,...
TRANSCRIPT
Innovate, develop, optimize!A unique resource at your service
Jenny Lahti-Samuelsson
Technology Manager, Tissue Mills business unit
INTERNAL
Tissue Technology Center lift your ideas to a higher level
4-5 October 2018 © Valmet | Jenny Lahti-Samuelsson3
The home of innovations
Environment &
surroundings
Valmet´s Tissue Technology Center
is located within close distance from
the city center.
You can easily take a walk from the
hotels in the city to Valmet´s premises while enjoying the
friendly atmosphere, the closeness of the water and the nice
surroundings.
4-5 October 2018 © Valmet | Jenny Lahti-Samuelsson4
A record hard to beat – counting more than 1000 customer trials
"We are proud to announce the
historic milestone of 1,000 pilot
trials together with customers.
Counted in trial days this results in
well above 3,000 days of pilot
machine operations. All these days
and all great cooperation with tissue
and paper producers from all over
the world, as well as partner
suppliers to the tissue industry has
given us tremendous knowledge,
experience and insights in the
tissue making process.
We are excited to continue this
journey together with our
customers," says Karl-Johan
Tolfsson, Manager of Valmet
Tissue Technology Center.
The thousandth customer tissue trial were celebrated by the whole Valmet and RISE team.
4-5 October 2018 © Valmet | Jenny Lahti-Samuelsson5
2000 2010 2018
OptiFloTM Headbox
Development projects from pilot to full scale verified concepts and products
Product
Development
Conceptual
DevelopmentAdvantage™ NTT®
Advantage™ QRT ®
Advantage TM ViscoNip®
Press
Advantage™
ReDry™
Advantage™
SoftReel™
Advantage TM
ReTurne®
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Pilot trials at Tissue Technology Center Creative environment for testing, innovating and training
More than 1000 customer trials
Full flexibility – tissue pilot machine
wide range of tissue making concepts
• Joint development
• Customer trials
• Demo and verification
• Own product development
• Fully equipped analysis laboratory
• Extensive expert network
• Training
• Machine speed: up to 2000 m/min (6500fpm)
• Sheet width on reel: 500 mm (20 inch)
• Basis weight range: 11-50 gsm (7-30 lbs/R)
• Roll diameter: 1150 mm (Max 1400)
• Pulp consumption: 50-150 kg
• Core Size: 305 mm (inner diameter)
Innovate, develop and optimize
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Our expert
network• Research & Delveopment
engineers
• Machine design engineers
• Process engineers
• Paper makers = machine operators
• Laboratory technicians & paper QA
experts
• Clothing manufacturers & suppliers
• Chemical users & suppliers
• Converting, manufacturers and pilot
facilities
• Universities
Innovate, develop and optimize
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Development or testing need
Pilot trial planning
Shipping pulp and chemicals
Report
A Fibers journey
Converting
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General machine features
1. Three layer headbox with dilutioncontrol
2. Yankee hood with High temp toe(HTT) - up to 700 C
3. ViscoNip press
4. Variable creping doctor
5. Belted reel
Other features
o Closed water loop
o Standard suction pressure roll
o Symbelt shoe press
o Calender steel/steel (heated) or steel/rubber
5
2
1 3 4
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Valmet Automation - Valmet IQ for tissueQuality control and monitoring offering for tissue machine
IQ Dilution Profiler
• Basis Weight
IQ Web Inspection System
• End product quality
Inspection
• Monitor Performance
IQ Web Monitoring System
• 6 Cameras
IQ Steam Profiler
• Moisture profile
• Press dryness
IQ Scanner
• Non-nuclear BW
and Moisture
• Softness
• Color
Dynamic center line and Lab intergration Industrial internet solutions
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DYNAMIC CENTERLINE
REPORT
TO MANGEMENT
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Reliable test results
Standard
• Basis weight
• Caliper / Density
• Dry Tensile Strength
Special
• Emtec softness tester
• Absorption
• Air Permeability
• Brightness
• Formation
• Layer purity test
• Basis weight profile
• Consistencies
• Freeness or °SR
• Charge
• Stretcch MD/CD
• Wet Tensile
Strength
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Converted bath products – Roll bulk
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Caliper comparison DCT vs NTT
PLAIN MODE, Pilot machine General comparison, NTT in Texture
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Tissue R&D Pilot Facility
Product
quality
Capacity and
Efficiency
Energy efficiency
and sustainability
Flexibility
Cost efficiency
Runnability
INTERNAL