innovation and green chemistry in oxiteno - fapesp · 2012. 7. 26. · oxiteno brazilian company,...
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Innovation and Green Chemistry in Oxiteno
Workshop for Sustainable Production of Biopolymers and other Bio‐based Products
August/12
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Agenda
Oxiteno – Profile / Research and Development
Context – Green Chemistry
Oxiteno’s Initiatives in Green Chemistry
Sustainability Philosophy and facts
Technologies for development
Opportunities in integrating green raw materals
Final remarks
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Oxiteno
Brazilian Company, part of Ultra Group
Major Producer of surfactants in Latin America
Integration in key raw materials (Ethylene Oxide and Oleochemicals)
11 Industrial sites: Brazil, Mexico, Venezuela and United States
Commercial offices: Sao Paulo, Buenos Aires, Caracas, Bogota, Mexico City, Chicago, Brussels e Shanghai
Permanent investments in Innovation – R&D Centers in Brazil and Mexico – 10% of total employees
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Priority Sectors for specialization in competences and applications
Renewable Sources / Focus on sustainability
Cooperation with Research Centers and Universities
Partnership with Customers: Innovation in the value chain
Oxiteno – R&D Strategy
Chemical Specialties Surfactants Oxygenated solvents Oleochemicals
Coatings Crop Protection Home Care Oil & Gas Personal Care
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R&D Infrastructure
Application laboratories
Physical-Chemistry Characterization
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Analytical Research Laboratory Pilot plant
R&D Infrastructure
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Since 2004/focus on surfactants;
Advisors with great recognition in science, technology, applications and market.
Update and discussion on
global technology trends;
State of the art technologies and
next frontiers in Research &
Development;
Context for innovation/ interaction with
R&D team;
Business opportunities;
R&D strategies and innovation models.
Science & Technology Board
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Agenda
Oxiteno – Profile / Research and Development
Context – Green Chemistry
Oxiteno’s Initiatives in Green Chemistry
Sustainability Philosophy and facts
Technologies for development
Opportunities in integrating green raw materals
Final remarks
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MEGATRENDS | LONG TERM: + 50 YEARS
Urbanization
Green/Sustainability
Womenomics
Technology Trends: Mobility, communication, biology, genetics.
Globalization
Elderly Population Increase
Alternative Energy Sources
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Consumers and
their behavior
MEGATRENDS | CONSUMER TRENDS
Increase in offers and easy access
BRICS: Impressive growth in consumer market
Consumer interest in products, impacts, . information is key
Brazil – 89%: “recycle is an obligation”
Brazil – 63%: prone to change its habits
to benefit the environment
Brazil – 71%: prone to choose a product considering sustainability impacts
Source: Ibope (http://www.ibope.com.br/consumidor/)
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Megatrends in the Chemical Sector
Transparency: Increase in public information about chemicals /
requirements of scientific based data and conclusions;
Safer technologies and “Green components” are an obligation: Direct
Effect on Market Life Cycle of questioned chemicals;
Increase in volunteer restrictions from Consumers and Corporations
New regulations for products of high toxicity and potential for
pollution: Restrictive policies; Supervision; philosophy "polluter pays“;
Preventive labeling: Global systems for classification; higher level of
information on safety and risks;
Global effect analysis are required: Life Cycle Assessment
Efficacy proof are required for specialty chemicals
Green chemistry
Game Changer for Chemical Sector 11
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Concept from 20 years – Growing Relevance
Fonte: NATURE, vol. 469, 2011
Paul Anastas
Ainda há muito a ser feito na indústria. Necessário praticar o conceito.
Green Chemistry
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Agenda
Oxiteno – Profile / Research and Development
Context – Green Chemistry
Oxiteno’s Initiatives in Green Chemistry
Sustainability Philosophy and facts
Technologies for development
Opportunities in integrating green raw materals
Final remarks
13
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Health and wellness High performance
formulations, minimal by-products, non irritant,
mild and safe.
Environmental care Concentrated and
biodegradable products that help reduce energy use, water consumption
and packaging.
Renewable resources Raw materials from
vegetable origin replacing synthetic and petrochemical
components.
Sustainability Philosophy
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20% OF RAW MATERIALS FROM RENEWABLE SOURCES
35% OF PRODUCTS WITH RENEWABLE INGREDIENTS
RAW MATERIALS 100% renewable carbon
Green Surfactants
Specialty fatty esters
Fatty alchols
Fatty acids
Glycerin
Isoamilic alcohol
Isobutilic alcohol
surfactants
Oloechemicals
Solvents
ALKONAT ®
Green Chemistry at Oxiteno
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ECOCERT - Personal Care
- Glycerin
- Surfactants: Sorbitan esters
DfE (Design for the
Environment) – Detergents
Products under certification
- Alkoxylated alcohols
- Sodium lauryl ether sulphates
- Co-surfactants
RSPO:
- Certification of production chain under evaluation
Life Cycle Assessment
(partnership with GP2 / USP
New concept on balanced systems for
flexographic print inks.
Reduction on solvent losses to the atmosphere and exposition of workers
Projects in progress
Evaluation of manufacturing processes for
detergents made of surfactants form natural and synthetic sources
Use of ethanol in diesel engines
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Certifications
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Solution and
dispersion Chemist Interaction with hair
and skin
Advanced formulation
(delivery/sensorial)
Green concepts Long lasting moisturization
Emollients line
Green concepts Nanostructures Lipid Carriers
Green concepts Multitasking ingredient
Co-surfactants Conditioning
Skin Care / Body lotion
Conditioning / pos treatment
Functional Cosmetics (Sun and anti winkle)
Mild and specialty Surfactants, multitasking ingredients and new formulations
Shampoo, liquid soap/shower gel
Technology Vision – Personal Care
Beauty, Wellness …. and…. Safe, Natural and environmentally friend 17
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Green emollients Green chemical processes
Specialty Co-Surfactants
Innovation – Personal Care
Green Surfactants
Hydrophobic
Hydrophilic
Green building blocks New synthesis routes
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Solvent born paints Solvent born paints
Lower ecotoxicity Waterborn paints
New oxigenated solvents
Surfactants and new coalescing aids
HAPs / aromatic solvents replacement
Print Inks Car O&M / Refinishing
Architectural paints
Oxigenated solvents, surfactants e green coalescing aids
Lower toxicity e less pollutants (VOCs and HAPs)
Solvent born paints Thinners
Technology Vision – Coatings
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Toluene free adhesives Green coalescing aids Architectural paints
ULTRAFILM
ECO
Innovation – Coatings
Printing inks for flexography
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Fuels – Drivers for Innovation
Improve fossil fuels
Improve renewable fuels
New renewable fuel alternatives
Improve Energy use of fossil fuels / hybrid vehicles / additives
Lower emissions of greenhouse gases and pollutants
Blends with biofuels
Engine improvements
Lubricity
Chemical stability
Reduce deposit formation
Amplify applications possibilities – Change in inherent biofuel properties
Biomass use
Cellulosic ethanol
Algae sources
Fermentation
Pyrolysis
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Sugar cane Distilleries
Fuel Distributors
Ultrafluid ECO®
Ethanol
Eth
an
ol
Urban Buses Operator
Trucks
Innovation – Fuels
• Safe handling
• Ignition and lubricity
• Amplification in Biofuels use
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Roadmap – Biobased Building blocks
Who wins the game?
Challenges: Technology proof / Demonstration
Downstream Integration of new building blocks
Economical feasibility
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Agenda
Oxiteno – Profile / Research and Development
Context – Green Chemistry
Oxiteno’s Initiatives in Green Chemistry
Sustainability Philosophy and facts
Technologies for development
Opportunities in integrating green raw materals
Final remarks
24
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“in house” Initiatives for
development Applied Research and product
development
Cooperation with Research
Centers Fundamental and applied research
Partnership for scaling up new
technologies
Technology development
Opportunities for Industry and Academy Interaction
To reinforce research in the chemistry of renewables, from fundamental to applied research;
Development of chemical processes;
To create scientific interest and Research groups for new technological approaches;
People qualification
Oxiteno: Models for development
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Innovation Process and important
connections
Fundamental Research
Applied Research
Technology Development
(Pilot to full scale)
Market Development
Commercial scales
Industrial R&D Industry
Banks
Venture Capital Government
Angel
Funding intensity
Death
valley
Source: Adapted from “The funding gap – 2012 Sustainable Development Technology Canada”
Pre–IPO Gap
Academy
Special Policies
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