innovation for the real world - european agency for safety ... · delphi – the innovation inside...
TRANSCRIPT
Innovation for the Real World an overview of Delphi Automotive
Strength in a diversified customer base
No single customer accounts for more than 19% of global sales
Delphi – the Innovation Inside your vehicle
1 Automated Driving
Features
2 Advanced Powertrain
Technologies
3 GDi Fuel System
4 Aluminum Cable
5 Safety Restraint System
Connectors
6 Condenser Radiator Fan
Module
7 HEV/EV Power Systems
8 Electrical Architecture
6 2
3
1
5
4
7
8
The most sophisticated electronic device you own, your
vehicle, has more computing power than the Space
Shuttle, with up to 50 computers beneath its skin.
- Gasoline Direct Injection
- Diesel Fuel Injection Systems
- Fuel Economy & Performance
Technologies
- Next Generation Energy Efficient AC
- Hybrid & Electric Vehicle Technologies
- Active Safety Systems
- Driver State Alerts
- Safety Electronics
- Battery Disconnects
- Human Machine Interface
- Occupant Classification Systems
- Vehicle Infrastructure Interface (VII)
& Vehicle-to-Vehicle Interface
- Telematics
- Digital Receivers
- Connected Vehicle
- Satellite, Audio, Video & Data Systems
Safe Green
Megatrends drive our technology portfolio
Focused on solutions to customers’ problems
Connected
The result is market-driven, strategic product lines that deliver safe, green and connected solutions
Electronics & Safety
• Electronic Controls
• Infotainment & Driver Interface
• Software & Services
Thermal Systems
• Powertrain Cooling
• Climate Control
Powertrain Systems
• Gasoline Engine Management Systems
• Diesel Engine Management Systems
Product & Service Solutions
• Diesel
• Independent Aftermarket
• Original Equipment Service
Electrical/Electronic Architecture
• Electrical/Electronic Distribution Systems
• Connection Systems
Delphi Confidential
Delphi’s global team – at the center of technology innovation
126 manufacturing
sites
15 major global
technical centers
19,000 engineers
and scientists
$16.5B 2013 revenue
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160,000people in
32 countries
$1.7 B in
Research &
Development
January 8, 2015
Global Operations
Delphi Confidential
LWDC per 100 Employees
Note : Numbers on the chart indicate the Total Lost Work Day Cases
Delphi Lost Work Day Case Rate
0
0,02
0,04
0,06
0,08
0,1
0,12
0,14
Jan-
14
Feb-
14
Mar
-14
Apr
-14
May
-14
Jun-
14
Jul-1
4
Aug
-14
Sep
-14
Oct
-14
Nov
-14
Dec
-14
Jan-
15
Feb-
15
Mar
-15
Apr
-15
May
-15
Jun-
15
Jul-1
5
Aug
-15
Sep
-15
Oct
-15
Nov
-15
Dec
-15
Monthly Rate Annual Rate Goal(12 month rolling ave)
17
11
10
13
7
10
13
10
8
13
5
3
3,2
83,0
52,2
61,6
11,2
30,8
40,5
4
0,3
90,2
8
0,2
1 0,3
60,2
40,2
10,1
80,1
20,1
60,1
30,1
00,0
92
0,0
70,2
0,4
1
0
0,5
1
1,5
2
2,5
3
3,5
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
Monthly Rate: 0.065
Annual Rate: 0.065
2015 Annual Target: 0.067
9
Delphi Confidential
EU-OSHA
Benchmarking & exchange of good practices in OSH
Healthy Workplaces Campaign Partner event Brussels, 5-6 March 2015
Workshop 1
Learning from incidents and accidents, including training of workers to report hazards
Security Classification
Security Classification
What can we do different, more effectively and focused on what will make the difference
• Common MCI* processes & system excel files move to IT System
OS, Operating System
• More accountability and empowerment to all levels Area, Plants, PBU, Division, Regions
* MCI, Monitoring & Continuous Improvement
Learning from incidents and accidents,
including training of workers to report hazards
Security Classification
H&S
Incidents scorecard metric
LWD scorecard metric
Near Misses scorecard metric
Hazards / Risks not scorecard metric
(Risk assessments, SOT’s, Safety Inspections)
CAPs Compliance – Corporate Audits
scorecard metric (> 90 days)
CO
RR
EC
TIV
E
PR
EV
EN
TIV
E
A
A
A
B
B
alerts A – DPS mandatory + Look across + ‘safety bulletin’ / alerts B – DPS, look across , ’safety bulletin’ not mandatory
A
B
A
B
Security Classification
H&S
alerts A – DPS mandatory + Look across + ‘safety bulletin’ / alerts B – DPS, look across , ’safety bulletin’ not mandatory
* Today in excel file, tomorrow by IT Lean tool
• Master Action Plan *
• Focused H&S Training and Awareness & Communication
• Top 5 per quarter
• Std EH&S OS communication meetings
+
• Local 5why’s investigation
• Local, Div’l, PBU, Reg’l trend analysis, actions
• Std. & automatic trend charts on “Incidents Log” *
• Formal lookacross at all sites and follow up*
• Revise Risk assessments and the OS (formalized in the lookacross)
A‘s
• 24h ‘heads.up’
• Plant; PBU, Div’l, Reg’l : 5why’s investigation
• into Reg’l Ops weekly mtg,
• into monthly SPQVC (by plt. Mgr)
• 1wk Safety Bulletin distribution
• Formal Lookacross at all sites and follow up*
• LWD investigation package
• Std follow up template: Site, PBU, PBU, Reg’l, Div’l, SPQVC *
• Revise Risk Assessments and the OS (formalized in the lookacross)
LWD (A) Serious ‘A’ incident
Security Classification 13
Environment, Health & Safety