innovation of silent tool 13.5 times longer- tool length is no longer a problem innovative internal...

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Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent chip removal. Silent and Smooth, providing a better working environment. 111/06/13 1

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Page 1: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent chip removal. Silent and Smooth, providing a better working environment.

112/04/10 1

Page 2: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Innovative DesignVibration is one of the most difficult problems to deal with in the machining field. It causes noise and rough surfaces up to 100 μm tolerances. Resonance happens when the tool holder is longer than 5 times the diameter. So how to keep the strength and rigidness of the holder with out creating more vibration is the point. A solid carbide holder or heavy metal holder can solve part of the problem, but they are too heavy and expensive. Thanks to new material technology; we have a brand new concept for the innovative anti-vibration tool holder.

112/04/10 2

Page 3: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Advantages Steel bar body cover on special material damper boring, offset resonance, no more vibration.Light weight, good counterbalance.Internal coolant design becomes possible, gets better chip removal.Can use ISO positive insert, better performance than negative insert.

112/04/10 3

Page 4: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Modular Design Holder + Adapter + CartridgeModular design is more economic and reduces tool stock. It offers more selections for machining demand. Tool holder diameters include 32mm / 40mm/ 50mm / 60mm / 80mm / 100mm / 120mm / 150mm/ 160mm / 180mm / 200mm/ 250mm/280mm/300mm/320mm, holder length from 3 times to max. 13.5 times of diameter.

Holder lengthD multiply X+ clamping length = total lengthExample: A005-100-200A - with internal coolant 005- multiply 5 100- holder diameter 100mm 200-clamping length 200mm

112/04/10 4

Page 5: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Modular design More Economic

Each holder has several different adapters and cartridges for selection. According to machining demand users can make their own choice and save stock cost.

112/04/10 5

Page 6: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Anti Vibration – Better performanceMore economic

Strict quality control for each holder Single side cutting depth 1.5mm

112/04/10 6

Page 7: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Tool holder specifications Q1

112/04/10 7

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-32-100

32 160 100 A32…Q1

A0008-32-100

32 256 100 A32…Q1

A0010-32-120

32 320 120 A32…Q1

A013.5-32-120

32 432 120 A32…Q1Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-40-100

40 200 100 A40…Q1

A0008-40-100

40 320 100 A40…Q1

A0010-40-120

40 400 120 A40…Q1

A013.5-40-120

40 540 120 A40…Q1

Page 8: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Tool holder specifications Q1

112/04/10 8

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-50-120

50 250 120 A50….Q1

A0008-50-120

50 400 120 A50….Q1

A0010-50-150

50 500 150 A50….Q1

A013.5-50-150

50 675 150 A50….Q1

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-60-150

60 300 150 A50….Q1

A0008-60-150

60 480 150 A50….Q1

A0010-60-180

60 600 180 A50….Q1

A013.5-60-180

60 810 180 A50….Q1

Page 9: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Cartridge specifications Q1

112/04/10 9

Cartridge Insert Spare Parts D min

Shim Bush Screw

Key

A32-SCLCR-12-Q1

CCGT1204

US1221

GBS1221

SS1221

T15

A40-SCLCR-12-Q1

CCGT1204

A50-SCLCR-12-Q1

CCGT1204

A60-SCLCR-12-Q1

CCGT1204

Cartridge Insert Spare Parts D min

Shim Bush Screw

Key

A32-STFCR-16-Q1

TCGT1604

US5511

GBS1111

SS1221

T15

A40-STFCR-16-Q1

TCGT1604

A50-STFCR-16-Q1

TCGT1604

A60-STFCR-16-Q1

TCGT1604

Page 10: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Cartridge specifications Q1

112/04/10 10

Cartridge Insert Spare Parts D min

Shim Bush Screw Key

A32-SDXCR-11-Q1

DCGT11T3

A40-SDXCR-11-Q1

DCGT11T3

US2311

GBS1111

SS1111

T15A50-SDXCR-11-

Q1DCGT11T3

A60-SDXCR-11-Q1

DCGT11T3

Cartridge Insert Spare Parts D min

Screw Key

A32-618R-Q1 618

SS1221 T15A40-618R-Q1 618

A50-618R-Q1 618

A60-618R-Q1 618

Page 11: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Tool holder specifications Q2

112/04/10 11

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-80-250

80 400 250 A80…..Q2

A0008-80-250

80 640 250 A80…..Q2

A0010-80-250

80 800 250 A80…..Q2

A013.5-80-250

80 1080 250 A80…..Q2

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-100-300

100 500 300 A80…..Q2

A0008-100-300

100 800 300 A80…..Q2

A0010-100-300

100 1000 300 A80…..Q2

A013.5-100-300

100 1350 300 A80…..Q2

Page 12: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Tool holder specifications Q2

112/04/10 12

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-120-360

120 600 360 A280….Q2

A0008-120-360

120 960 360 A280….Q2

A0010-120-360

120 1200 360 A280….Q2

A013.5-120-360

120 1620 360 A280….Q2Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-150-450

150 750 450 A280….Q2

A0008-150-450

150 1200 450 A280….Q2

A0010-150-450

150 1500 450 A280….Q2

A013.5-150-450

150 2025 450 A280….Q2

Page 13: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Cartridge specifications Q2

112/04/10 13

Cartridge Insert Spare Parts D min

A80-SCLCR-12-Q2

CCGT1204

Shim Bush Screw Key

US1221

GBS1221

SS1221

T15

Cartridge Insert Spare Parts D min

A80-STFCR-16-Q2

TCGT1604

Shim Bush Screw Key

US5511

GBS1111

SS1221

T15

Page 14: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Cartridge specifications Q2

112/04/10 14

Cartridge Insert Spare Parts D min

A80-SDXCR-11-Q2

DCGT11T3

Shim Bush Screw Key

US2311

GBS1111

SS1111

T15

Cartridge Insert Spare Parts D min

A80-618R-Q2 618

Shim Bush Screw Key

SS1221

T15

Page 15: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Tool holder specifications Q3

112/04/10 15

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-160-480

160 800 480 A160….Q3

A0008-160-480

160 1280 480 A160….Q3

A0010-160-480

160 1600 480 A160….Q3

A013.5-160-480

160 2160 480 A160….Q3

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-180-540

180 900 540 A160….Q3

A0008-180-540

180 1440 540 A160….Q3

A0010-180-540

180 1800 540 A160….Q3

A013.5-180-540

180 2430 540 A160….Q3

Page 16: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Tool holder specifications Q3

112/04/10 16

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-200-600

200 1000 600 A160….Q3

A0008-200-600

200 1600 600 A160….Q3

A0010-200-600

200 2000 600 A160….Q3

A013.5-200-600

200 2700 600 A160….Q3

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-250-750

250 1250 750 A160….Q3

A0008-250-750

250 2000 750 A160….Q3

A0010-250-750

250 2500 750 A160….Q3

A013.5-250-750

250 3375 750 A160….Q3

Page 17: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Cartridge specifications Q3

112/04/10 17

Cartridge Insert Spare Parts D min

A160-SCLCR-12-Q3

CCGT1204

Shim Bush Screw Key

US1221

GBS1221

SS1221

T15

Cartridge Insert Spare Parts D min

A160-STFCR-16-Q3

TCGT1604

Shim Bush Screw Key

US5511

GBS1111

SS1221

T15

Page 18: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

刀頭規格 : Q3

112/04/10 18

Cartridge Insert Spare Parts D min

A160-SDXCR-11-Q3

DCGT11T3

Shim Bush Screw Key

US2311

GBS1111

SS1111

T15

Cartridge Insert Spare Parts D min

A160-618R-Q3 618

Shim Bush Screw Key

SS1221

T15

Page 19: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Tool holder specifications Q4

112/04/10 19

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-280-840

280 1400 840 A280….Q4

A0008-280-840

280 2240 840 A280….Q4

A0010-280-840

280 2800 840 A280….Q4

A013.5-280-840

280 3780 840 A280….Q4

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-300-540

300 1500 900 A280….Q4

A0008-300-540

300 2400 900 A280….Q4

A0010-300-540

300 3000 900 A280….Q4

A013.5-300-540

300 4050 900 A280….Q4

Page 20: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Tool holder specifications Q4

112/04/10 20

Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-320-960

320 1600 960 A280….Q4

A0008-320-960

320 2560 960 A280….Q4

A0010-320-960

320 3200 960 A280….Q4

A013.5-320-960

320 4320 960 A280….Q4Holdercode

Holder diameter

Effectivelength

Clamping length

Cartridgecode

A0005-350-1050

350 1750 1050 A280….Q4

A0008-350-1050

350 2800 1050 A280….Q4

A0010-350-1050

350 3500 1050 A280….Q4

A013.5-350-1050

350 4725 1050 A280….Q4

Page 21: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Cartridge specifications Q4

112/04/10 21

Cartridge Insert Spare Parts D min

A280-SCLCR-12-Q4

CCGT1204

Shim Bush Screw Key

US1221

GBS1221

SS1221

T15

Cartridge Insert Spare Parts D min

A280-STFCR-16-Q4

TCGT1604

Shim Bush Screw Key

US5511

GBS1111

SS1221

T15

Page 22: Innovation of Silent Tool 13.5 times longer- tool length is no longer a problem Innovative internal machining technology Internal coolant design, excellent

Cartridge specifications Q4

112/04/10 22

Cartridge Insert Spare Parts D min

A280-SDXCR-11-Q4

DCGT11T3

Shim Bush Screw Key

US2311

GBS1111

SS1111

T15

Cartridge Insert Spare Parts D min

A280-618R-Q4 618

Shim Bush Screw Key

SS1221

T15