innovations in grain cleaning, sorting & milling …...petkus technologie gmbh strong seed....

PETKUS Technologie GmbH

Strong Seed. Healthy Grain. PETKUS.

Innovations in Grain Cleaning, Sorting & Milling

Roger CookTechnology Manager – Asia & Australia

http://www.pixamc.com.au/registration/

http://www.pixamc.com.au/registration/


Customer

R&D Activity

Seed & Grain Technology

PETKUS Feed & Food

Engineering & Installation

PETKUS Technologie GmbHPETKUS Feed & Food


Asia Engineering Hub – Bangkok, Thailand

Opened 2015 100% German Owned

Project Engineering, Sales & Service

New Manufacturing Facility For Sheet Metal Production and Product Trials

Mission: To bring products and services closer to Asia and Australia


Roeber InstitutLeading New Technology Concepts

- Developments are focused on seed, grains, and grain-based food & feed applications.

- Roeber is carrying out industrial research projects in close cooperation with renowned industrial and scientific partners.

- Test facilities for analysing customer products in order to propose the best suited sorting and processing technique.

- Team of doctorate level researchers.


Roeber InstitutKey Staff


Technical Advancement Through Research and Development

…just a few things since we were last here!

New Flour Milling Rollermill

New NIR/InGaAs System for Optical Sorting with real imaging

New ‘SmartLearn’ System for Optical Sorting

New Gravity Table, new aerodynamics, new counter-balance, computer control

New Air Screen Cleaners with higher capacity in smaller footprint


MMW Flour Milling History

2015 MMW New Rollermill Launch: IAOM MEA Dubai


New Flour Milling Rollermill


Benefits of MMW WS4C Rollermill

Low Construction Height – 1,230mm Compared to Typical 1,700mm Standard

250mm or 300mm Diameter Rolls

Motors: on Left or Right Hand Side or One Motor for Both Roll Pairs

Flexibility for Mill Remodels!


Benefits of MMW WS4C Rollermill

Modern HTD Drive, Roll Packs and Feed Roll Drive

Standard Siemens PLC

Automatic Roll Gap Adjustment

Stainless Steel Contact Parts

Quality Made in Germany


Roeber OptoSelector OS900:


Full Colour Cameras:

4096 pixels full colour RGB Cameras- ‘Sees like the human eye’- Real material images displayed and used for setting and sorting- No need to change parts between Products!


Example of Monochromatic Limitation:

Corn grains in Soya: Very hard to distinguish!


Example of Red-Green Bichromatic Limitation:

Corn grains in Soya: Very hard to distinguish!


OS900 with RGB Full Colour Inspection:

Corn grains in Soya: Very easy to distinguish!

Full Colour Cameras:


Shape (Geometric) Recognition :

• Parameters• Area• Length• Width• Stretch• Compactness• Symmetry


2015: The Next Step

Introduction of Real Imaging Near-Infared/InGaAs

Why?Some defects are exactly the same colouras good material: Sclerotia in Sunflower

Even higher reduction of aflatoxin in cereals

Removal of shell in almonds, etc

Visible image: Products & defects are black = NO Distinction!

Infrared image: Products & Defects are distinct = Easy to sort !


Technical Achievement

Lighting Using Narrow Band NIR LED’s….no halogen globes – no air conditioning!

US Military Grade InGaAs Cameras….real imaging – no oscilloscopes, no guesswork!

Common Viewing Point & Processing…no separate ejector timings for NIR system!

RGB + Geometric + NIR

Infrared image: Products & Defects are distinct = Easy to sort !


SmartLearn

Sorting – Made Easy!

1) Put some material throughthrough the OS900

2) Individual images are presented


SmartLearn

RGB – Made Easy!

3) Click on the bad ones


SmartLearn

RGB – Made Easy!

4) Bad material is collated

5) Automatically create sorting metrics


SmartLearn

RGB – Made Easy!

6) Sort!

Based on Good MaterialRejecting Bad and Unknown


New PETKUS G Series Gravity Table

- A completely new design

PETKUS Technologie GmbHNew Features:

- Onboard PLC for electronic adjustment of all parameters

- Parameters stored in PLC for instant recall and adjustment to previously saved positions and proportions

- New fan system and air adjustment concept

- New ‘lights’ treatment zone

- New counterbalance system

- New energy saving air recirculating dust hood


Onboard PLC for electronic adjustment of all parameters

Parameters stored in PLC for instant recall and adjustment to previously saved positions and proportions


Optimization: Air recirculating dust hood

Guide flags for better feeding and separation


Optimization: Air recirculating dust hood

65% Air Recycled

Huge Energy Saving


New P Cleaner

Designed for Mobile Use (less than 2.5m long)

Strong, all metal construction. No Wood!

30 tph of Wheat ‘Industrial Cleaning’

Built-In Aspiration Fan

Top Deck Scraper Systems, ideal for Pre-Cleaning


Roeber InstitutLeading New Technology Concepts

- The “I” in PETKUS “T – I – E – S” Concept

- T: Technology

- I: Innovation

- E: Engineering

- S: Service


Thank You

Roger [email protected]

innovations in grain cleaning, sorting & milling …...petkus technologie gmbh strong seed....

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