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Innovative Solutions for Wintertime Pavement Maintenance and Repair Presentation Outline • Introduction • Philadelphia Pothole Types Pothole History Ditch History Typical Repair Techniques New Technology • Conclusion

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Page 1: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

•1

Innovative Solutions for Wintertime Pavement

Maintenance and Repair

Presentation Outline• Introduction• Philadelphia• Pothole Types• Pothole History• Ditch History• Typical Repair Techniques• New Technology• Conclusion

Page 2: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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City of Philadelphia

• 2600 Center Line Miles• 50 miles of Limited Access• 390 miles State DOT

Responsibility• 2210 miles City

Responsibility• 60 miles SEPTA tracked

streets

City of PhiladelphiaStreets Department

Traffic

Street Lighting

Surveys

Highways

Transportation

Budget IT

Acct. Human Resr.

Administration

Collections

Recycling

Cust. Affairs

Sanitation

Streets Department

City of PhiladelphiaHighway Division

Administration

Planning & Contract Developement

Inspection

Construction

BridgeMaintenance

CentralMaintenance

DistrictMaintenance

Maintenance

Permitting

Inspection

Right of Way

Kevin KochChief Highway Engineer

Page 3: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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City of Philadelphia• Pothole Fighting

Deployment• 15 – 20 crews from

Highway Division• 2 Roadpatchers – City

owned• 3 Pothole Killers - rental• Asten-Cook Recycler• Patchmaster

Pothole Types

• Typical Pothole• Utility Cut Failures• Trench Degradation• Manholes• Surface Rail Problems

Pothole Variables in Philadelphia

• Amount of Snowfall During Winter Months• Number of Freeze/Thaw Cycles• Amount of Crack Sealing Performed• Size of Capital Program• Asphalt Plant Closures• Urban Problems

Page 4: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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Potholes and Ditches FY 1995-2005 (YTD)

44,893

81,098

36,295

21,87716,202 15,993

19,814

11,593

24,182 22,85816,174

6,029 5,872 7,222 8,853 8,836 6,743 5,661 7,2944,653 6,647 4,829

010

,00020

,00030

,00040

,00050

,00060

,00070

,00080

,00090

,000

1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005

Fiscal Year

#

PotholesDitches

Potholes and Make Safes FY 2003

195 144 335724 699

1,136 1,392921

10,893

5,367

1,518858

109 94 172 260 254679 776 688

2006

674293 488

0

2,000

4,000

6,000

8,000

10,000

12,000

JUL AUG SEP OCT NOV DEC JAN FEB MAR APR MAY JUN

Month

No.

PotholesMake Safes

Page 5: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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Typical Repair Techniques

• Cold Patch/Super Patch• Hot Mix Asphalt

Typical Repair Techniques

• Cold Patch/Super Patch– Expensive, $68.00/ton– Temporary

• Hot Mix Asphalt

Typical Repair Techniques

• Cold Patch/Super Patch• Hot Mix Asphalt

– $27.45 / ton– Permanent– Not always available

Page 6: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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New Technologies

• Roadpatchers• Asten-Cook Recycler• Patchmaster

New Technologies

• Roadpatchers– 2 City Owned– 3 Rental Units– $78,750 / 3-month lease– Permanent Repair– Used in most weather conditions– Emultion– Asphalt and Concrete Surfaces

• Asten-Cook Recycler• Patchmaster

New Technologies

• Roadpatchers• Asten-Cook Recycler

– Portable– 1.5 Ton Capacity– Mix on Location– 20 – 30 minutes to heat– Use Year-round

• Patchmaster

Page 7: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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New Technologies

• Roadpatchers• Asten-Cook Recycler• Patchmaster

– 5 tons of Asphalt on board– Useful for Utility Cuts and Trenches– Operate Remotely– Use All Year Round– Expensive

Conclusion

• Looking for New Technology• Expanded Fleet of Portable Recyclers• Aggressive Crack-Sealing Program• Lobby for Larger Resurfacing Budget• *-Fix• CAIS

Page 8: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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Presenter

Kevin M KochChief Highway Engineer

City of PhiladelphiaRoom 940 - MSB Building

1401 JFK Blvd.Philadelphia, PA 19102

[email protected]

Page 9: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

Winter Pavement Maintenance,A Best Practice Method

North American Snow ConferenceKansas City, MOApril 17, 2005

Terry Ream, CPWSSenior ForemanPavement ManagementCity of Edmonton

Page 10: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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Winter Pavement Maintenance,A Best Practice Method

North American Snow ConferenceKansas City, MOApril 17, 2005

Terry Ream, CPWSSenior ForemanPavement ManagementCity of Edmonton

53o 35” N. Latitude

City of Edmonton

City of Edmonton

• Population– Edmonton proper: 680,000– Edmonton region: 1 million (Dec. 2004)

• Area– 700 km2 (270 miles2)

• Roads– 4,538 km (2,820 miles)

Page 11: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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City of Edmonton

• Sidewalks– 4,281 km (2,660 miles)

• Weather– Average snow 129 cm (51”)– Average snow storms 9– Average freeze thaws 100– Freezing rain days 8– Average winter temp. -150C (+50F)– Average max. low temp. -340C (-300F)

City of Edmonton

• Potholes– Averaging 450,000 per year

City of Edmonton

• In the early 1980’s, the City of Edmonton developed a“Best Practice Method” to address winter asphalt maintenance

• Permanent repairs were to be made 12 months of the year using HMA

Page 12: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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City of Edmonton

• Why?– The increasing damage to existing

infrastructure by using ineffective “temporary” repairs

– The high cost of continually maintaining temporary repairs throughout the winter

• Potholes, cracking• Utility cut repairs (at the time we were

dealing with approx. 150 water break cuts per week, prior to an aggressive cast iron main replacement program in the nineties)

City of Edmonton

• Why?– The high cost of deferring permanent

repair to the summer season

City of Edmonton

• How?– A decision was made to winterize the

City’s existing Asphalt Plant to supply pothole and utility cut crews with HMA

– Procedures were developed for asphalt placement in temperatures to -300C(-220F)

Page 13: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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City of Edmonton

• How?– As summer supply demands grew, a

decision was made to contract that supply and operate the existing asphalt plant during the winter months only

– Winter operations were offered for outsourcing, no takers, kept in-house

Best Practice Method

• 10 HMA potholes crews year round for permanent repairs

• Crew consists of 1 foreman, 3 skilled labourers

• Trucks are custom designed combination units

Custom Combination Unit

Page 14: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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Plate tamper lift

Tool storage

Propane Tank

Hot tar tankHeated tool storage

Airline connection to 150 cfm in-line compressor

Page 15: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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Plow mount for multi-use

Basic Procedure

• Prepare all potholes for HMA placement in the following manor:– Excavate using cold mill planer or

jackhammer, to stable adjacent structure

– Square off angles for optimum density– Straight, clean, dry vertical edges– DO NOT use heat to prepare pothole

Basic Procedure

• Prepare all potholes for HMA placement in the following manor:– Tack sides and bottom with hot

AC 150 – 200– Place and compact asphalt in

50mm – 100mm (2” – 4”) lifts using a vibratory plate tamper or 2 tonne roller

– 2 tonne roller used on all final lifts

Page 16: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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Basic Procedure

• Prepare all potholes for HMA placement in the following manor:– Seal edges with hot AC 150 – 200– Spread evenly using a hot iron, overlap

edges by 100mm (4”)– Potholes under 1 m2 (1.2 y2) should

have the entire surface sealed– Immediately cover with clean dry sand

Tack Coat

Asphalt Placement

Page 17: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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Compaction

Sealing

Basic Procedure

• Utility Cut placement is the same preparation is different:– All edges are to be saw cut– Backfill is to be fill-crete– Structure depth

• 150 mm (6”) lanes and locals• 225 mm (9”) collectors and industrial• 300 mm (12”) arterials and freeways

Page 18: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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Spring Thaw

• During the spring pothole season HMA crews are supplemented with:– 5 trailer type hot boxes for HMA or cold

mix– 4 high output trailer type spray patchers– Cold mix crews. Cold mix used is

PAP (HF 1000)

Preventative Maintenance

• Preventative maintenance will help to limit the amount of winter repairs:– Summertime

• Effective overlay/rehab program• Crack sealing program, rout & seal

recommended• Pothole/handpatch program• Ditch/overland drainage maintenance

Preventative Maintenance

• Preventative maintenance can help to limit the amount of winter repairs:– Wintertime

• Effective plowing program• Snow removal program• If stacking snow on road ROW consider:

– Drainage/crossfall– Leave gutters free/boulevard stack– Stack for maximum melt

(north side vs. south side)

Page 19: Innovative Solutions for Wintertime Pavement Maintenance and … · 2005-05-23 · Preventative Maintenance • Preventative maintenance will help to limit the amount of winter repairs:

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Best Practice Method

• The City of Edmonton has tested new technologies, new materials and has determined that the previous procedure is still the “Best Practice Method” for the local climate and conditions