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FOSTERING INDUSTRIAL SYMBIOSIS FOR A SUSTAINABLE RESOURCE INTENSIVE INDUSTRY ACROSS THE EXTENDED CONSTRUCTION VALUE CHAIN This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement N° 642154. Innovative Wood Polymer Composite Specialist Building Products Ltd / Ecodek Webinar 15/10/19

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Page 1: Innovative Wood Polymer Composite - FISSAC Projectfissacproject.eu/wp-content/uploads/2019/10/Ecodek...THE EXTENDED CONSTRUCTION VALUE CHAIN This project has received funding from

FOSTERING INDUSTRIAL SYMBIOSIS FOR A SUSTAINABLE RESOURCE INTENSIVE INDUSTRY ACROSS THE EXTENDED CONSTRUCTION VALUE CHAIN

This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement N° 642154.

Innovative Wood Polymer Composite

Specialist Building Products Ltd / Ecodek

Webinar 15/10/19

Page 2: Innovative Wood Polymer Composite - FISSAC Projectfissacproject.eu/wp-content/uploads/2019/10/Ecodek...THE EXTENDED CONSTRUCTION VALUE CHAIN This project has received funding from

What are Wood Polymer Composites

Building materials that incorporate:

• Wood✓structural strength

• Polymer ✓low maintenance

✓greater resistance to moisture,

✓algae, etc

Webinar 15/10/19

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Webinar 15/10/19

Manufacture Process

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Webinar 15/10/19

Aim

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Webinar 15/10/19

FISSAC – Identification of suitable materials

Rubber tyre waste

Film waste

Household waste

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Webinar 15/10/19

FISSAC – Identification of suitable materials

Process Name/Operation

Description

Machine,

DeviceJIG,

Toolsfor

MFG.

METHODS

ReactionPlan

Product/ Process/

Specification/ Tolerance

Evaluation/ Measureme

nt Technique

SAMPLE

ControlMethod

Number of

samplesFREQ.

Delivery Inspection

(HDPE)

N/ARaw Material

Inspection

Visual/ Warehouse Operative

N/AEVERY

DELIVERY

Spread Sheet-Goods

In

Contact Production Manager

N/AStandard

CoCcomparison

CoC/ QC Engineer

N/AEVERY

DELIVERYCoC

FolderContact Supplier

HDPE Analysis

MFIRange: 0.25-0.66 g/10min

MFI/ QC Engineer

2EVERY BATCH

Incoming

Inspection Data Sheet

Contact Production Manager

DSC

˃4 minOIT, 200°C/ QC Engineer

2EVERY BATCH

Incoming

Inspection Data Sheet

Contact Production Manager

<4 %PP Content/ QC Engineer

2EVERY BATCH

Incoming

Inspection Data Sheet

Contact Production Manager

FTIR Comparison

Graph comparison

/ QC Engineer

2EVERY BATCH

Incoming

Inspection Data Sheet

Contact Production Manager

Property Test method CladdingPhysicalcharacteristics

Linear mass EN 15534-1, 6.5 1.51 kg/mDimensions EN 15534-1,

6.6.26 x 178

mmDeviation from straightness EN 15534-1,

6.6.30.40 mm

Cupping EN 15534-1,6.6.4

>1 mm

Mechanicalcharacteristics

Falling mass impact resistance EN 15534-1,7.1.2.1.(EN 477:1995)

Broken

Ultimate Tensile Stregth (UTS) EN 15534-1, 7.2(EN ISO 527-2)

Ongoing

Elastic Modulus (MOE) EN 15534-1,Annex A(EN 310:1993)

11.04 GPa

Maximum Stress (MOR) EN 15534-1,Annex A(EN 310:1993)

41.03 MPa

Deflection at 250N EN 15534-1,Annex A(EN 310:1993)

1.05 mm

Slip Resistance CEN/TS 15676 N/ADurability of products against ageing and moisture

Moistureresistanceundercyclic testconditions

EN 15534-1,8.3.2(EN 321:2001)

1.07 mm

Swellingand waterabsorption

EN 15534-1,8.3.1(EN 317)

T= 10.52%W= 0%L=0%

Weight= 3.38%

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Webinar 15/10/19

Validation

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Webinar 15/10/19

Case study - UK

DECKING

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Webinar 15/10/19

Case study - UK

CLADDING

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Webinar 15/10/19

Case study - UK

FENCING

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Webinar 15/10/19

Case study - SPAIN

DECKING

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Webinar 15/10/19

Case study - SPAIN

CLADDING

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Webinar 15/10/19

Case study - SPAIN

FENCING

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Webinar 15/10/19

Verification

Constant verification of the case studies in terms of :

• Colour

• Dimensional stability

• Strength

• Chemical stability

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Webinar 15/10/19

Additional products

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Thank you very much!