installation and operation manual - wood...

Toll Free 800.988.8103

Tel 360.650.1111

Fax 360.650.1166

www.woodstone-corp.com

WOOD STONE CORPORATION1801 W. Bakerview Rd.

Bellingham, WA 98226 USA

CIRCULAR GRILL 1000Specialty Grill

Gas-Fired Grill

CIRCULAR GRILL WS-LHPCGG-D-1000-C

DOC NO M0016.00 REVISED June 2015

Installation and Operation Manual

2

Circular Grill–1000 Installation and Operation Manual

An ongoing program of product improvement may require us to changespecifications without notice. WS-LHPCGG-D-1000-C Circular Grill, Revised June 2015. Doc no: M0016.00

[email protected] or visit woodstone-corp.com

Wood Stone Corporation1801 W. Bakerview Rd.Bellingham, WA 98226 USA

Toll Free 800.988.8103Tel 360.650.1111Fax 360.650.1166

TABLE OF CONTENTS

TABLE OF CONTENTS

CIRCULAR GRILL � � � � � � � � � � � � � � � � � � � � 3CAUTIONS AND WARNINGS � � � � � � � � � � � � 4SPECIFICATIONS � � � � � � � � � � � � � � � � � � � � 6RECEIVING THE GRILL � � � � � � � � � � � � � � � � 7CLEARANCES & VENTING � � � � � � � � � � � � � � 8UTILITY CONNECTIONS � � � � � � � � � � � � � � � 9LIGHTING INSTRUCTIONS � � � � � � � � � � � � � 11MAINTENANCE � � � � � � � � � � � � � � � � � � � � 13TROUBLESHOOTING � � � � � � � � � � � � � � � � � 14LIMITED WARRANTY � � � � � � � � � � � � � � � � 15

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INSTALLATION AND OPERATION MANUAL FOR THE WOOD STONE CIRCULAR GRILL

SPECIALITY COOKING EQUIPMENT

WS-LCHGC-D-1000-C

GAS-FIRED GRILL

ADDITIONAL COPIES AVAILABLE UPON REQUEST

CIRCULAR GRILLCASCADE ROTISSERIE

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CAUTIONS AND WARNINGS

WHEN THE OVEN IS NOT PROPERLY INSTALLED, A FIRE MAY RESULT. TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS.

INSTALLATION AND OPERATING INSTRUCTIONS FOR THE WS-LCHGC-D-1000-C WOOD STONE GAS-FIRED CIRCULAR GRILL

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Also, always keep the area under and around this appliance free and clear of any and all combustible materials.

It is recommended that this oven be installed, maintained and serviced byauthorized professionals.

DO NOT USE PRODUCTS NOT SPECIFIED FOR USE WITH THIS OVEN.

WARNING: Improper installation, adjustment, alteration, service or maintenance can result in property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.

IMPORTANT: Consult your local gas supplier for a statement outlining a procedure to be followed in the event you smell gas. Post the statement in a prominent location.

READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCEPlease read this entire manual before you install the oven. Failure to follow instructions may result in property damage, bodily injury or even death. Contact your local building or fire officials concerning any installation restrictions or the need for inspection of the oven installation in your area.

RETAIN THIS MANUAL FOR FUTURE REFERENCE Additional copies of this manual at woodstone-corp�com�

For prompt responses to service/maintenance questions, call us at @ 1-800-988-8103�

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CAUTIONS AND WARNINGS

NOTE: This appliance is supplied on casters and is connected to the supply piping by means of a connector for movable appliances. There is a restraint on the appliance. If disconnection of the restraint is necessary, reconnect this restraint after the appliance has been returned to its originally installed position.

A MAJOR CAUSE OF FIRES IS FAILURE TO MAINTAIN REQUIRED CLEARANCES (AIR SPACES) TO COMBUSTIBLE MATERIALS. IT IS OF THE UTMOST IMPORTANCE THAT THIS APPLIANCE BE INSTALLED ONLY IN ACCORDANCE WITH THESE INSTRUCTIONS.

This equipment has been tested and approved byIntertek Testing Services, and is ETL Listed to ANSI Z83.11b - 2009, CSA 1.8b-2009

and to NSF/ANSI Standard 4 - 2009.

SAVE THE INSTRUCTIONS

WARNING: Do not pack required air space with insulation or other material.

WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.

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SPECIFICATIONS

Side view

Plan view

Front view

UTILITIES SPECIFICATIONSGas: 3/4" NPT gas inlet100,000 BTU/hr Natural Gas (NG)OR100,000 BTU/hr Propane (LP)Maximum gas inlet pressure1/2 psi (14 inches W�C�)

Gas utility connection made on bottom of the unit� Refer to data plate when installing�

REV:

LEGEND:

PART #: CSI-LHPCGG-D-1000-C-NG

Custom Stainless IndustriesGeneral Arrangement

8/21/2014 bena 0DWN BY:SHEET:

Bellingham, WA 360/650-1111 www.woodstone-corp.com

DIMENSIONS ARE IN INCHESTOLERANCES: LINEAR ±1/2 [±10mm], ANGULAR ±2°

UNLESS NOTED OTHERWISE

\\woodstone.net\dfs\CAD\0 Pn\CSI-L\LHPCGG_Circular Grill\Gas Circular Grill - 1000.dft

THE INFORMATION CONTAINED IN THIS DRAWING IS THESOLE PROPERTY OF WOOD STONE CORPORATION

ANY REPRODUCTION OR USE IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF WOOD STONE IS

PROHIBITED

AN ONGOING PROGRAM OF PRODUCT IMPROVEMENTMAY REQUIRE US TO CHANGE SPECIFICATIONS

WITHOUT NOTICE.

DATE:

G

Size BTU NG BTU LP Gas Size

1000 100,000 100,000 3/4"

1500 250,000 265,000 3/4"

1 of 1

G

39 1/4"1000mm

35 1/2"900mm

6 1/4"160mm

REV:

LEGEND:










PROHIBITED


WITHOUT NOTICE.

DATE:

G


1000 100,000 100,000 3/4"

1500 250,000 265,000 3/4"

1 of 1

G

39 1/4"1000mm

35 1/2"900mm

6 1/4"160mm

REV:

LEGEND:










PROHIBITED


WITHOUT NOTICE.

DATE:

G


1000 100,000 100,000 3/4"

1500 250,000 265,000 3/4"

1 of 1

G

39 1/4"1000mm

35 1/2"900mm

6 1/4"160mm

Venting The Circular Grill must be vented with a Listed Type 1 exhaust hood, or one constructed in accordance with NFPA 96 and all relevant local and national codes� The oven must be vented in accordance with all relevant local and national codes, and in a manner acceptable to the authority having jurisdiction�

Shipping Weight: 580 lbs.

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RECEIVING THE GRILL

UNLOADING THE GRILLThe crated Circular Grill 1000 weighs 580 lbs� Take care not to hit the legs or casters that protrude from the bottom of the unit�

MOVING THE GRILLThe crated grill can be moved using a forklift, if space allows� Alternatively, an appropriately rated� pallet jack can be used� Caster equipped models may be rolled into place over a level surface after removal from crate�

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CLEARANCES & VENTING

INSTALLATION CLEARANCES

Sides• Minimum clearance from sides of grill to combustible construction is 36"�• Minimum clearance from sides of grill to non-combustible construction is 36" to allow for combustion air�

Floor• The unit is suitable for installation on combustible floors�

WARNING: Do not pack required air spaces with insulation or other material. Do not obstruct the flow of combustion and ventilation air.

VENTINGThe Wood Stone Circular Grill must be vented using a Listed Type 1 exhaust hood or one constructed in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96, and all relevant local and national codes, and in a manner acceptable to the authority having jurisdiction�

VERY IMPORTANT! WOOD STONE RECOMMENDS THAT YOU SUBMIT VENTING PLANS TO LOCAL CODE AUTHORITIES BEFORE PROCEEDING WITH INSTALLATION.

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UTILITY CONNECTIONS

UTILITY CONNECTIONSNOTE: This unit is on casters, so utility hookups should be made in such a way as to allow mobility of the grill for service and maintenance purposes�

IMPORTANT INSTALLATION CONSIDERATIONS FOR MOVABLE APPLIANCES

IMPORTANT NOTICE REGARDING GAS CONNECTIONS TO MOVABLE APPLIANCESInstall with a gas connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21�69 or CSA 6�16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21�41 or CSA 6�9�

ATTENTION INSTALLER: EQUIPMENT RESTRAINT MUST BE PROVIDEDAdequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement�

Use the holes in the lower rails of the rotisserie cabinet to attach the restraining device(s)�

All connections to the grill are made from the bottom of the unit.

The installation of this appliance must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas Installation Code, CAN/CGA-B149.1 as applicable including:

The appliance and its individual shutoff valve (supplied by others) must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve (supplied by others) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).

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UTILITY INFORMATION

The Circular Grill is equipped with a 3/4" NPT gas inlet connection� Have a licensed gas installer provide the hook-up and test all fittings and pipe connections for leaks� Use approved gas leak detectors (soap solutions or equivalent) over and around the fittings and pipe connections�

DO NOT USE A FLAME TO TEST FOR LEAKS!

Wood Stone recommends that a manual, individual appliance shutoff valve be supplied, located between the grill and the main gas supply, and be left readily accessible�

MANIFOLD PRESSURE / GAS RATINGThis appliance is equipped with a pressure regulator suitable for income press of up to 1/2 psi (14" W�C�)�

If incoming pressure exceeds 1/2 psi (14" W�C�), a suitable regulator, by others, must be installed�

Manifold pressure can be checked at the tap provided, which is located just beyond the outlet side of the regulator�

Natural Gas (NG): 4.0" W.C.100,000 BTU/hr

Propane (LG): 10.0" W.C.100,000 BTU/hr

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LIGHTING INSTRUCTIONS

1. Depress Pilot knob and turn to PILOT position� Hold down while depressing and holding down the red IGNITION button�

1. Push and turn Burner Control knobs to OFF position�

2. Push and turn Pilot knob to OFF�

2. Keep red IGNITION button depressed until visually confirming the pilot has lit through the Pilot view port, then release�

3. Turn Pilot knob to the ON position�

To adjust flame height, depress Burner Control knob, turn to the flame height desired, then release�

The “High” setting position�

The “Low” setting position�

OFF

HIGH

LOW

LIGHTING INSTRUCTIONSNote: Unit must be off for 5 minutes before starting or restarting.

TO TURN UNIT COMPLETELY OFF

TO ADJUST FLAME HEIGHT

PilotKnob

IgnitionButton

Pilot View Port

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DO NOT use water or any other liquid to cool down any parts of the Custom Grill� Doing so could permanently damage the Grill and its components� Take care when cleaning near the burners to avoid contact with the spark igniter assemblies to avoid accidental damage� Never spray water onto or around the burners�

DURING THE DAY• The Custom Grill Branding Grates should be cleaned during the operating period using the Grate

Cleaning Comb Tool supplied with the Custom Grill to remove carbon build up during the cooking process� Removal of carbon residue will enhance the quality of the finished produce�

Optional Custom Smooth Griddle Plate• To remove any carbon residue from the cooking surface, use a stainless steel spatula, taking care

not to scratch the plate surface by applying too much pressure during the cleaning process

END OF DAY• Remove grease trays and clean using an approved mild detergent, hot water, and an approved sanitizing solution� Alternatively,

these items can be cleaned in a dishwasher�

CLEANING THE COOKING SURFACE• Custom Branding Grates should be removed from the grill for general cleaning� The build up of carbon residue should be

removed from the top and underside of the grate using a stainless steel wire brush and the Custom Cleaning Comb Grate Tool�

• For deeper cleaning, the grates can be cleaned with a pressure type cleaner or be soaked in hot soapy water�

CLEANING THE CABINET (EXTERIOR)All exposed surfaces of the grill should be wiped clean daily using an approved mild cleaning solution� Stubborn residues may be removed using a non-metallic scouring pad� When scouring stainless steel, scrub with the grain to avoid scratching the finish�

CLEANING THE ACCESSORIESAll grill tools (Quad Grate Removal Tool Set, Grate Cleaning Comb Tool) should be cleaned using an approved mild detergent, hot water, and an approved sanitizing solution� Alternatively, these items can be cleaned in a dishwasher�

EXHAUST HOODRefer to the exhaust hood manufacturer’s recommendations for inspection, maintenance and cleaning�

DAILY OPERATION

Grate Cleaning Comb Tool

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MAINTENANCE

WEEKLY MAINTENANCE1. With grill cool, remove cooking grates using two Quad Grate Removal Tools�2. Clean the 6 Grill Burner Radiants and Pilot Zip Tube covers using a wire brush, being

careful not to damage the spark ignitor assemblies� Wipe away any debris�

3. Clean fallen debris from the four grease trays�

1. Verify Pilot knob is in OFF position�2. Unscrew the Ignitor button to access the AA battery�3. Replace battery, placing negative (-) end into spring on button,

sliding positive (+) end into receptacle�4. Tighten Ignitor button�

IGNITER BATTERY REPLACEMENT

Quad Grate Removal Tool Set

Pilot Zip Tube cover

Spark Ignitor assemblies

Grill Burner Radiants

Please contact Wood Stone at 1-800-988-8103 should service be necessary, or if you have any questions about your appliance. Our service hours are 8am to 4:30pm Pacific Standard Time. Follow the recorded instructions for Emergency Service if you require assistance during non-business hours. A Wood Stone technician will promptly respond to your call.

Zip burner will not stay lite

Thermocouple has good output but low reading at valve

Thermocouple has good output but inlet gas control solenoid will not hold

Burners will not fully light

Burners flash back

• Loose, dirty or corroded terminals Clean or tighten as required• Grease under Flame Height knob

prevents knob from being depressed Remove knob and clean• Pilot magnet defective Replace auto gas valve

• Blocked burner ports Clear burner ports• Blocked cross-over Clear burner cross-over• Blocked injector Clear injector• Low gas pressure Increase pressure at main or grill regulator

• Blocked injector Clear injector• Low gas pressure Increase pressure at main or grill regulator• Cracked burner head Replace burner

• Low flame on zip burner Raise pilot flame• Clogged orifice Clean orifice• Low gas pressure Increase pressure at main or appliance regulator• Manual shut-off valve partially closed Open valve fully• Gas line too small Replace gas line• Flame blowing away from generator

or thermocouple (TC) Eliminate drafts• Generator or TC not inserted all the

way into flame TC tip Insert until flame covers 3/8–1/2" of thermocouple tip� • Defective generator or TC Replace TC• Zip off-take on burner control valve

partially blocked Remove plug from control valve and clear any blockage�

Loose, dirty or corroded terminals Clean or tighten as required�

PROBLEM SOLUTIONPOSSIBLE CAUSE

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TROUBLESHOOTING

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LIMITED WARRANTY

ALL WARRANTY SERVICE MUST BE PRE-APPROVED BY WOOD STONEWood Stone warrants its equipment to the original purchaser against defects in material or manufacture for a period of one year from the original date of purchase, subject to the following exclusions and limitations. Please contact the factory first at 1.800.988.8103 or 1.360.650.1111, seven days a week. Our normal business hours are 8am to 4:30pm PST Monday–Friday. If calling during non-business hours, follow the recorded instructions for emergency service and a Wood Stone technician will get back to you promptly.

EXCLUSIONSThe warranties provided by Wood Stone do not apply in the following instances:1� In the event that the equipment is improperly installed� Proper installation is the responsibility of the installer; proper installation

procedures are prescribed by the Wood Stone Installation and Operation Manual�2� In the event the equipment is improperly or inadequately maintained� Proper maintenance is the responsibility of the user; proper

maintenance procedures are prescribed in the Wood Stone Installation and Operation Manual� Burner problems resulting from debris or ash in the burner well will not be covered by the warranty� Call with questions regarding maintenance frequency�

3� In the event that the failure or malfunction of the appliance or any part thereof is caused by abnormal or improper use or is otherwise not attributable to defect in material or manufacture�

4� In the event that the appliance, by whatever cause, has been materially altered from the condition in which it left the factory�5� In the event that the rating plate has been removed, altered or obliterated�6� On parts that would be normally worn or replaced under normal conditions�7� Normal cracking due to expansion and contraction stress relief in the ceramic firebox�8� In wood-fired equipment configurations, in the event that pressed log products of any type have been burned in the equipment�9� In coal-fired oven configurations, in the event any type of coal other than anthracite coal fuel has been used� 10� Damage resulting from the use of chemical cleaning products in the oven, as well as any damage from liquids or chemicals, including

water, being poured or sprayed into the oven�

If any oral statements have been made regarding this appliance, such statements do not constitute warranties and are not part of the contract of sale� This Limited Warranty constitutes the complete, final and exclusive statement with regard to warranties�

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS.

LIMITATIONS OF LIABILITYIn the event of warranty claim or otherwise, the sole obligation of Wood Stone shall be the repair and/or replacement, at the option of Wood Stone, of the appliance or component or part thereof� Such repair or replacement shall be at the expense of Wood Stone with the exception of travel over 100 miles or two hours, overtime, and holiday charges which shall be at the expense of the purchaser� Any repair or replacement under this warranty does not constitute an extension of the original warranty for any period of the appliance or for any component or part thereof� Parts to be replaced under this warranty will be repaired or replaced at the option of Wood Stone with new or functionally operative parts� The liability of Wood Stone on any claim of any kind, including claims based on warranty, expressed or implied, contract, negligence, strict liability or any other theories shall be solely and exclusively the repair or replacement of the product as stated herein, and such liability shall not include, and purchaser specifically renounces any rights to recover, special, incidental, consequential or other damages of any kind whatsoever, including, but not limited to, injuries to persons or damage to property, loss of profits or anticipated profits, or loss of use of the product�

TO SECURE WARRANTY SERVICEIf you claim a defect covered by this Limited Warranty, contact: Wood Stone Corporation, Attn: Service Department, 1801 W� Bakerview Rd�, Bellingham, WA 98226 USAPhone 1�800�988�8103 or 1�360�650�1111

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