installation gl1800/d/da instructions p/n 08a86-mkc … · 5 of 10 20. remove the clip as shown....
TRANSCRIPT
Honda Dealer: Please give a copy of these instructions to your customer.
INSTALLATIONINSTRUCTIONS
Accessory Application
© 2018 American Honda Motor Co., Inc. - All Rights Reserved.
PARTS LIST
87954-MKC-A0001 of 10
Publication No.
MII 16426
Issue Date
January 2018
XM ANTENNAP/N 08A86-MKC-A00
GL1800/D/DAGL1800B/BD
No. Description Qty
(1) Installation Instructions URL 1
(2) XM radio antenna 1
(3) XM radio sub cord 1
(4) Wire tie 12
(5) Clip nut 2
(6) 5 mm screw 2
(7) Cushion 1
(7)(4)
(3)
(5)
(6)
(1)
(2)
INSTALLATION CAUTION
• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.
NOTE:
• Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70°F (21°C).
• The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle.
• Disconnect the negative (-) cable from the battery before installing this accessory.
• The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.
• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.
• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.
1. Slide up the windscreen fully as shown.
• The windscreen position is fixed when turning the SCREEN UP/DOWN switch UP while turning the ignition switch OFF.
TOOLS AND SUPPLIES REQUIREDPhillips screwdriver
Scissors
Ruler
Snips
Shop towel
Isopropyl alcohol
Torque wrench
Item N·m kgf·m Ibf·ft
5 mm screw 4.2 0.4 3.1
TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.
WINDSCREEN
2 of 10
3. Remove the lef t s ide cover as shown, and disconnect the battery negative (-) cable.
LEFT SIDE COVER
4. Remove the right side cover in the same manner as the left side.
5. Remove the seat as shown.
• Disconnect the connector for GL1800/D/DA.
6. Remove the right and left windscreen covers as shown.
CLIP
RIGHT WINDSCREEN COVER LEFT WINDSCREEN
COVER
2. Open the left saddlebag lid as shown.
• Repeat on the right side.<Left side>
LEFT SADDLEBAG LID
SEAT
BOLT
WASHER
3 of 10
9. Fold down the left rear view mirror backward as shown.
• Repeat on the right side.
LEFT REAR VIEW MIRROR
7. Remove the windscreen as shown.
SCREW
WINDSCREEN
WASHER
NYLON WASHER
RUBBER WASHER
10. Remove the left mirror arm panel as shown.
<Left side>
LEFT MIRROR ARM PANEL
SCREW
11. Remove the left rear view mirror as shown.
BOLT
LEFT REAR VIEW MIRRORDisconnect the connector.
STAY NUT
SCREW
LEFT WINDSCREEN STAY
8. Remove the left and right windscreen stays as shown.
<Left side shown>
12. Repeat Steps 10 and 11 on the right side in the same manner as the left side.
4 of 10
15. Remove the clip as shown.
14. Remove the left deflector panel as shown.
<Left side>
SCREW
LEFT DEFLECTOR PANEL
CLIP
16. Remove the left inner cowl as shown.
SCREW
SCREW
LEFT INNER COWL
CLIP
CLIP
18. Remove the left middle cowl as shown.
<Left side>
LEFT MIDDLE COWL
<Left side>
17. Remove the clip as shown.
CLIP
13. Remove the screw as shown.
• Repeat on the right side.
<Left side>
SCREW
19. Remove the right deflector panel, right inner cowl and right middle cowl in the same manner as the left side.
5 of 10
20. Remove the clip as shown.
• Repeat on the right side.
CLIP
21. Remove the screen garnish as shown.
SCREW
SCREEN GARNISH
22. Remove the left inner wind flap as shown.SCREW
WASHER
RUBBER WASHER
LEFT INNER WIND FLAP
23. Remove the right inner wind flap in the same manner as the left side.
24. Remove the parts as shown.
• Repeat on the right side.
CLIP
SCREW
CLIP
25. Remove the meter visor as shown.
METER VISOR
26. Install the clip nuts as shown.
CLIP NUT
METER VISOR
6 of 10
27. Route and install the XM radio antenna as shown.
5 mm SCREW
XM RADIO ANTENNA
28. Route the XM radio antenna cord as shown.
XM RADIO ANTENNA CORD
XM RADIO ANTENNA CORD
<Left side>
29. Route the XM radio sub cord as shown.
XM RADIO SUB CORD
<Left side view, without top shelter for clarity>
7 of 10
33. Remove the left deflector A panel as shown.
SCREW
LEFT DEFLECTOR A PANEL
CLIP
31. Remove the screws and trim clip as shown.
SCREW
CLIP
30. Remove the screw as shown.
• Repeat on the right side.
<Left side>
SCREW
PARKING LEVERRemove.BOLT
32. Remove the parking lever as shown.
• Perform this step on GL1800D/DA/BD only.<Left side>
35. Route the XM radio sub cord as shown.
XM RADIO SUB CORD
34. Route the XM radio sub cord as shown.
XM RADIO SUB CORD
8 of 10
36. Remove the jack cap as shown.
JACK CAP (Save)
38. Connect the XM radio sub cord as shown.
37. Route the XM radio sub cord as shown.
XM RADIO SUB CORD
XM RADIO SUB CORD
39. Route and connect the XM radio antenna cord as shown.
XM RADIO SUB CORD
XM RADIO ANTENNA CORD
40. Secure the XM radio antenna cord with the wire ties as shown.
XM RADIO ANTENNA CORD
WIRE TIESecure the XM radio antenna cord to the motorcycle’s harness.
WIRE TIESecure the XM radio antenna cord to the motorcycle’s harness.
9 of 10
41. Secure the XM radio antenna cord and XM radio sub cord with the wire ties as shown.
WIRE TIESecure the XM radio antenna cord to the motorcycle’s harness.
WIRE TIESecure the XM radio sub cord to the motorcycle’s harness.
XM RADIO SUB CORD
XM RADIO ANTENNA CORD
42. Secure the XM radio sub cord with the wire ties as shown.
WIRE TIESecure the XM radio sub cord to the motorcycle’s harness.
XM RADIO SUB CORD
43. Cut the cushion to the dimensions shown.
40 mm 40 mm 40 mm
SCISSORS CUSHION
44. Clean the surface of the area shown with isopropyl alcohol.
XM RADIO SUB CORD
<Left side>
ISOPROPYL ALCOHOL
45. Secure the XM radio sub cord with the cut cushions as shown.
XM RADIO SUB CORD
CUT CUSHIONRemove the adhesive backing before attaching.
CUT CUSHIONRemove the adhesive backing before attaching.
<Left side view, without top shelter for clarity>
<Left side view, without top shelter for clarity>
10 of 10
46. Secure the XM radio sub cord with the wire ties as shown.
WIRE TIESecure the XM radio sub cord to the motorcycle’s harness.
XM RADIO SUB CORD
WIRE TIESecure the XM radio sub cord to the motorcycle’s harness.
47. Secure the XM radio sub cord with the wire tie as shown.
WIRE TIE (Reuse)Secure the XM radio sub cord and motorcycle’s harness.
XM RADIO SUB CORD
48. Install the motorcycle’s parts in the reverse order of removal.
• Confirm that any wire harness is not caught or too tight.
49. Check the XM radio, headlight and the other lights for proper operation.