installation instructions ac500 product family · 2 days ago · 10.3 dimensions..... 94 10.4...

INSTALLATION INSTRUCTIONS

AC500 Product Family

— Table of contents

1 AC522............................................................................................................................................................. 101.1 Assembly................................................................................................................................................. 141.2 Disassembly............................................................................................................................................ 151.3 Dimensions.............................................................................................................................................. 151.4 Connection.............................................................................................................................................. 16

1.4.1 Process Supply Voltage........................................................................................................... 171.4.2 Inputs/Outputs.......................................................................................................................... 17

1.5 Cleaning.................................................................................................................................................. 181.6 Certification............................................................................................................................................. 181.7 Recycling................................................................................................................................................. 18

2 AI523............................................................................................................................................................... 192.1 Assembly................................................................................................................................................. 232.2 Disassembly............................................................................................................................................ 242.3 Dimensions.............................................................................................................................................. 242.4 Connection.............................................................................................................................................. 25

2.4.1 Process Supply Voltage........................................................................................................... 262.4.2 Inputs....................................................................................................................................... 26


3 AI531............................................................................................................................................................... 283.1 Assembly................................................................................................................................................. 323.2 Disassembly............................................................................................................................................ 333.3 Dimensions.............................................................................................................................................. 333.4 Connection.............................................................................................................................................. 34



4 AI581-S........................................................................................................................................................... 384.1 Assembly................................................................................................................................................. 394.2 Disassembly............................................................................................................................................ 404.3 Dimensions.............................................................................................................................................. 404.4 Connection.............................................................................................................................................. 41



5 AO523............................................................................................................................................................. 445.1 Assembly................................................................................................................................................. 485.2 Disassembly............................................................................................................................................ 495.3 Dimensions.............................................................................................................................................. 495.4 Connection.............................................................................................................................................. 50

5.4.1 Process Supply Voltage........................................................................................................... 515.4.2 Outputs..................................................................................................................................... 51

Table of contents

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6 AX521............................................................................................................................................................. 536.1 Assembly................................................................................................................................................. 576.2 Disassembly............................................................................................................................................ 586.3 Dimensions.............................................................................................................................................. 586.4 Connection.............................................................................................................................................. 59

6.4.1 Process Supply Voltage........................................................................................................... 606.4.2 Inputs....................................................................................................................................... 606.4.3 Outputs..................................................................................................................................... 60


7 AX522............................................................................................................................................................. 627.1 Assembly................................................................................................................................................. 667.2 Disassembly............................................................................................................................................ 677.3 Dimensions.............................................................................................................................................. 677.4 Connection.............................................................................................................................................. 68

7.4.1 Process Supply Voltage........................................................................................................... 697.4.2 Inputs....................................................................................................................................... 697.4.3 Outputs..................................................................................................................................... 69


8 CD522............................................................................................................................................................. 718.1 Assembly................................................................................................................................................. 728.2 Disassembly............................................................................................................................................ 738.3 Dimensions.............................................................................................................................................. 738.4 Connection.............................................................................................................................................. 74

8.4.1 Process Supply Voltage........................................................................................................... 758.4.2 Inputs....................................................................................................................................... 758.4.3 Inputs/Outputs.......................................................................................................................... 768.4.4 Outputs..................................................................................................................................... 76


9 CI541-DP......................................................................................................................................................... 799.1 Assembly................................................................................................................................................. 839.2 Disassembly............................................................................................................................................ 849.3 Dimensions.............................................................................................................................................. 849.4 Connection.............................................................................................................................................. 85

9.4.1 Process Supply Voltage........................................................................................................... 869.4.2 Inputs/Outputs.......................................................................................................................... 86


10 CI542-DP......................................................................................................................................................... 8910.1 Assembly............................................................................................................................................... 9310.2 Disassembly.......................................................................................................................................... 94

Table of contents

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10.3 Dimensions............................................................................................................................................ 9410.4 Connection............................................................................................................................................ 95

10.4.1 Process Supply Voltage......................................................................................................... 9610.4.2 Inputs/Outputs........................................................................................................................ 96

10.5 Cleaning................................................................................................................................................ 9710.6 Certification........................................................................................................................................... 9710.7 Recycling............................................................................................................................................... 97

11 CI5x1............................................................................................................................................................... 9811.1 Assembly............................................................................................................................................. 10211.2 Disassembly........................................................................................................................................ 10311.3 Dimensions.......................................................................................................................................... 10311.4 Connection.......................................................................................................................................... 104

11.4.1 Process Supply Voltage....................................................................................................... 10511.4.2 Inputs/Outputs...................................................................................................................... 105

11.5 Cleaning.............................................................................................................................................. 10611.6 Certification.......................................................................................................................................... 10611.7 Recycling............................................................................................................................................. 107

12 CI5x2............................................................................................................................................................. 10812.1 Assembly............................................................................................................................................. 11212.2 Disassembly........................................................................................................................................ 11312.3 Dimensions.......................................................................................................................................... 11312.4 Connection.......................................................................................................................................... 114


12.5 Cleaning.............................................................................................................................................. 11612.6 Certification.......................................................................................................................................... 11612.7 Recycling............................................................................................................................................. 116

13 CI590-CS31-HA............................................................................................................................................ 11713.1 Assembly............................................................................................................................................. 11813.2 Disassembly........................................................................................................................................ 11913.3 Dimensions.......................................................................................................................................... 11913.4 Connection.......................................................................................................................................... 120


13.5 Certification......................................................................................................................................... 12213.6 Recycling............................................................................................................................................. 122

14 CI592-CS31................................................................................................................................................... 12314.1 Assembly............................................................................................................................................. 12414.2 Disassembly........................................................................................................................................ 12514.3 Dimensions.......................................................................................................................................... 12514.4 Connection.......................................................................................................................................... 126



15 CM582-DP..................................................................................................................................................... 13015.1 Assembly............................................................................................................................................. 13115.2 Disassembly........................................................................................................................................ 13115.3 Dimensions.......................................................................................................................................... 13215.4 Connection.......................................................................................................................................... 133

Table of contents

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15.4.1 Interface for PROFIBUS....................................................................................................... 13415.5 Cleaning.............................................................................................................................................. 13415.6 Certification......................................................................................................................................... 13415.7 Recycling............................................................................................................................................. 135

16 CM589-PNIO(-4)........................................................................................................................................... 13616.1 Assembly............................................................................................................................................. 13716.2 Disassembly........................................................................................................................................ 13716.3 Dimensions.......................................................................................................................................... 13816.4 Connection.......................................................................................................................................... 139

16.4.1 Ethernet Network Interface.................................................................................................. 14016.5 Cleaning.............................................................................................................................................. 14016.6 Certification......................................................................................................................................... 14016.7 Recycling............................................................................................................................................. 141

17 DA501........................................................................................................................................................... 14217.1 Assembly............................................................................................................................................. 14617.2 Disassembly........................................................................................................................................ 14717.3 Dimensions.......................................................................................................................................... 14717.4 Connection.......................................................................................................................................... 148


17.5 Cleaning.............................................................................................................................................. 15017.6 Certification......................................................................................................................................... 15017.7 Recycling............................................................................................................................................. 151

18 DA502........................................................................................................................................................... 15218.1 Assembly............................................................................................................................................. 15618.2 Disassembly........................................................................................................................................ 15718.3 Dimensions.......................................................................................................................................... 15718.4 Connection.......................................................................................................................................... 158


18.5 Cleaning.............................................................................................................................................. 16018.6 Recycling............................................................................................................................................. 160

19 DC522........................................................................................................................................................... 16119.1 Assembly............................................................................................................................................. 16519.2 Disassembly........................................................................................................................................ 16619.3 Dimensions.......................................................................................................................................... 16619.4 Connection.......................................................................................................................................... 167





20.5 Cleaning.............................................................................................................................................. 177

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21.4.1 Process Supply Voltage....................................................................................................... 18621.4.2 Inputs................................................................................................................................... 18621.4.3 Inputs/Outputs...................................................................................................................... 186


22 DC551-CS31................................................................................................................................................. 18822.1 Assembly............................................................................................................................................. 18922.2 Disassembly........................................................................................................................................ 19022.3 Dimensions.......................................................................................................................................... 19022.4 Connection.......................................................................................................................................... 191

22.4.1 Process Supply Voltage....................................................................................................... 19122.4.2 Inputs................................................................................................................................... 19222.4.3 Inputs/Outputs...................................................................................................................... 192


23 DI524............................................................................................................................................................. 19423.1 Assembly............................................................................................................................................. 19823.2 Disassembly........................................................................................................................................ 19923.3 Dimensions.......................................................................................................................................... 19923.4 Connection.......................................................................................................................................... 200

23.4.1 Process Supply Voltage....................................................................................................... 20123.4.2 Inputs................................................................................................................................... 201


24 DI581-S......................................................................................................................................................... 20324.1 Assembly............................................................................................................................................. 20424.2 Disassembly........................................................................................................................................ 20524.3 Dimensions.......................................................................................................................................... 20524.4 Connection.......................................................................................................................................... 206

24.4.1 Process Supply Voltage....................................................................................................... 20724.4.2 Inputs................................................................................................................................... 207


25 DO524........................................................................................................................................................... 20925.1 Assembly............................................................................................................................................. 21325.2 Disassembly........................................................................................................................................ 21425.3 Dimensions.......................................................................................................................................... 21425.4 Connection.......................................................................................................................................... 215

25.4.1 Process Supply Voltage....................................................................................................... 216

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25.4.2 Outputs................................................................................................................................. 21625.5 Cleaning.............................................................................................................................................. 21625.6 Certification......................................................................................................................................... 21625.7 Recycling............................................................................................................................................. 217

26 DO526........................................................................................................................................................... 21826.1 Assembly............................................................................................................................................. 22226.2 Disassembly........................................................................................................................................ 22326.3 Dimensions.......................................................................................................................................... 22326.4 Connection.......................................................................................................................................... 224

26.4.1 Process Supply Voltage....................................................................................................... 22526.4.2 Outputs................................................................................................................................. 225


27 DX522........................................................................................................................................................... 22727.1 Assembly............................................................................................................................................. 23127.2 Disassembly........................................................................................................................................ 23227.3 Dimensions.......................................................................................................................................... 23227.4 Connection.......................................................................................................................................... 233

27.4.1 Process Supply Voltage....................................................................................................... 23427.4.2 Inputs................................................................................................................................... 23427.4.3 Outputs................................................................................................................................. 234


28 DX531........................................................................................................................................................... 23628.1 Assembly............................................................................................................................................. 23928.2 Disassembly........................................................................................................................................ 24028.3 Dimensions.......................................................................................................................................... 24028.4 Connection.......................................................................................................................................... 241

28.4.1 Process Supply Voltage....................................................................................................... 24228.4.2 Inputs................................................................................................................................... 24228.4.3 Outputs................................................................................................................................. 242


29 DX581-S........................................................................................................................................................ 24429.1 Assembly............................................................................................................................................. 24529.2 Disassembly........................................................................................................................................ 24629.3 Dimensions.......................................................................................................................................... 24629.4 Connection.......................................................................................................................................... 247



30 PD501-4CH................................................................................................................................................... 25130.1 Assembly............................................................................................................................................. 25230.2 Disassembly........................................................................................................................................ 25330.3 Dimensions.......................................................................................................................................... 253

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30.4 Connection.......................................................................................................................................... 25430.4.1 Process Supply Voltage....................................................................................................... 25530.4.2 Inputs/Outputs...................................................................................................................... 255


31 PM595........................................................................................................................................................... 25731.1 Assembly............................................................................................................................................. 25831.2 Disassembly........................................................................................................................................ 25831.3 Dimensions.......................................................................................................................................... 25931.4 Connection.......................................................................................................................................... 260

31.4.1 Power Supply....................................................................................................................... 26031.4.2 Serial Interface COM1.......................................................................................................... 26131.4.3 Serial Interface COM2.......................................................................................................... 26131.4.4 Ethernet Network Interface.................................................................................................. 262


32 PM56xx-2ETH............................................................................................................................................... 26432.1 Assembly............................................................................................................................................. 26532.2 Disassembly........................................................................................................................................ 26632.3 Dimensions.......................................................................................................................................... 26632.4 Connection.......................................................................................................................................... 26732.5 Cleaning.............................................................................................................................................. 26832.6 Recycling............................................................................................................................................. 268

33 PM5xx (-y).................................................................................................................................................... 26933.1 Assembly............................................................................................................................................. 27133.2 Disassembly........................................................................................................................................ 27233.3 Dimensions.......................................................................................................................................... 27233.4 Connection.......................................................................................................................................... 27333.5 Cleaning.............................................................................................................................................. 27333.6 Certification......................................................................................................................................... 27333.7 Recycling............................................................................................................................................. 274

34 TB56xx-2ETH............................................................................................................................................... 27534.1 Assembly............................................................................................................................................. 27634.2 Disassembly........................................................................................................................................ 27634.3 Assembly with Screws......................................................................................................................... 27734.4 Dimensions.......................................................................................................................................... 27734.5 Connection.......................................................................................................................................... 278

34.5.1 CAN Interface....................................................................................................................... 27934.5.2 Power Supply....................................................................................................................... 27934.5.3 Serial Interface COM1.......................................................................................................... 28034.5.4 Ethernet Network Interface.................................................................................................. 280

34.6 Cleaning.............................................................................................................................................. 28134.7 Recycling............................................................................................................................................. 281

35 TB51x-TB54x................................................................................................................................................ 28235.1 Assembly............................................................................................................................................. 28335.2 Disassembly........................................................................................................................................ 28335.3 Assembly with Screws......................................................................................................................... 28435.4 Dimensions.......................................................................................................................................... 284

Table of contents

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35.5 Connection.......................................................................................................................................... 28535.5.1 Power Supply....................................................................................................................... 28635.5.2 Serial Interface COM1.......................................................................................................... 28635.5.3 Serial Interface COM2.......................................................................................................... 28635.5.4 ARCNET Network Interface................................................................................................. 28735.5.5 Ethernet Network Interface.................................................................................................. 28735.5.6 Fieldbus-neutral Interface.................................................................................................... 288


36 TU582-S........................................................................................................................................................ 29036.1 Assembly............................................................................................................................................. 29136.2 Disassembly........................................................................................................................................ 29136.3 Assembly with Screws......................................................................................................................... 29236.4 Dimensions.......................................................................................................................................... 29236.5 Connection.......................................................................................................................................... 29336.6 Cleaning.............................................................................................................................................. 29436.7 Recycling............................................................................................................................................. 294

37 TU5xx............................................................................................................................................................ 29537.1 Assembly............................................................................................................................................. 29837.2 Disassembly........................................................................................................................................ 29937.3 Assembly with Screws......................................................................................................................... 29937.4 Dimensions.......................................................................................................................................... 30037.5 Connection.......................................................................................................................................... 30137.6 Cleaning.............................................................................................................................................. 30137.7 Certification......................................................................................................................................... 30237.8 Recycling............................................................................................................................................. 302

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—1 AC522

● AC522● AC522-XC

CAUTION!Risk of injury and damaging the product!Improper installation and maintenance may result in injury and can damage theproduct!– Installation and maintenance have to be performed according to the

technical rules, codes and relevant standards, e.g. EN 60204-1.– Only by skilled electricians.

WARNING!Risk of explosion or fire in hazardous environments during hot swapping!Hot swap must not be performed in flammable environments to avoidlife-threatening injury and property damage resulting from fire or explosion.

Hot Swap

AC522

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WARNING!Electric shock due to negligent behavior during hot swapping!To avoid electric shock– make sure the following conditions apply:

– Digital outputs are not under load.– Input/output voltages above safety extra low voltage/

protective extra low voltage (SELV/PELV) are switched off.– Modules are fully interlocked with the terminal unit with both snap-fits

engaged before switching on loads or input/output voltage.– Never touch exposed contacts (dangerous voltages).– Stay away from electrical contacts to avoid arc discharge.– Do not operate a mechanical installation improperly.

NOTICE!Risk of damage to I/O modules!Hot swapping is only allowed for I/O modules.Processor modules and communication interface modules must not be removedor inserted during operation.

H = Hot swap

Hot swapSystem requirements for hot swapping of I/O modules:

– Types of terminal units that support hot swapping of I/O modules have theappendix TU5xx-H.

– I/O modules as of index F0.

The following I/O bus masters support hot swapping of attached I/O modules:

– Communication interface modules CI5xx as of index F0.– AC500 V2 processor modules as of PM585-ETH with firmware version as of

FW 2.8.1.– AC500 V3 processor modules PM56xx-2ETH with firmware version as of

FW 3.2.0.

AC522

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The index of the module is in the right corner of the label.

NOTICE!Risk of damage to I/O modules!Modules with index below F0 can be damaged when inserted or removed fromthe terminal unit in a powered system.

NOTICE!Risk of damage to I/O modules!Do not perform hot swapping if any I/O module with firmware version lower than3.0.14 is part of the I/O configuration.For min. required device index see table below.

Device Min. required device index for I/O module as ofFW Version 3.0.14

AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

AC522

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DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

AC522

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1.1 Assembly

AC522Assembly

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1.2 Disassembly

1.3 Dimensions

The dimensions are in mm and in brackets in inch.

AC522

Disassembly

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1.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states C0 - C74 1 green LED to display the state of the process supply voltage UP5 1 red LED to display errors6 Label7 Terminal unit

Sign for XC version

All I/O channels (digital and analog) are protected against reverse polarity,reverse supply and continuous overvoltage up to 30 VDC.

AC522Connection

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1.4.1 Process Supply Voltage

CAUTION!The process supply voltage must be included in the earthing concept (e. g.earthing of the negative pole).

1.4.2 Inputs/Outputs

Fig. 1: Example of connection input

Examples

AC522

Connection > Inputs/Outputs

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Fig. 2: Example of connection output

1.5 Cleaning

Cleaning instructionDo not use cleaning agent for cleaning the device.

Use a damp cloth instead.

1.6 Certification

1.7 Recycling

Disposal and recycling informationThis symbol on the product (and on its packaging) is in accordance with theEuropean Union's Waste Electrical and Electronic Equipment (WEEE) Directive.

The symbol indicates that this product must be recycled/disposed of separatelyfrom other household waste.

It is the end user’s responsibility to dispose of this product by taking it to adesignated WEEE collection facility for the proper collection and recycling of thewaste equipment.

The separate collection and recycling of waste equipment will help to conservenatural resources and protect human health and the environment.

For more information about recycling, please contact your local environmentaloffice, an electrical/electronic waste disposal company or the store where youpurchased the product.

AC522Cleaning > Inputs/Outputs

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—2 AI523

● AI523● AI523-XC




Hot Swap

AI523

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H = Hot swap







FW 3.2.0.

AI523

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AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

AI523

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DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

AI523

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2.1 Assembly

AI523

Assembly

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2.2 Disassembly

2.3 Dimensions


AI523Disassembly

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2.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states at the analog inputs (I0 - I15)4 1 green LED to display the state of the process supply voltage UP5 2 red LEDs to display errors6 Label7 Terminal unit

Sign for XC version


AI523

Connection

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2.4.2 Inputs


Example

AI523Connection > Inputs

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2.5 Cleaning



2.6 Certification

2.7 Recycling






AI523

Cleaning > Inputs

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—3 AI531

● AI531● AI531-XC




Hot Swap

AI531

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H = Hot swap







FW 3.2.0.

AI531

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AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

AI531

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DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

AI531

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3.1 Assembly

AI531Assembly

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3.2 Disassembly

3.3 Dimensions


AI531

Disassembly

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3.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 4 yellow LEDs to display the states at the inputs (I0 - I3)4 4 yellow LEDs to display the states at the inputs (I4 - I7)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version


AI531Connection

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3.4.2 Inputs

AI531

Connection > Inputs

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3.5 Cleaning



3.6 Certification

Example

AI531Cleaning > Inputs

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3.7 Recycling






AI531

Recycling > Inputs

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—4 AI581-S

● AI581-S● AI581-S-XC



AI581-S

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4.1 Assembly

AI581-S

Assembly

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4.2 Disassembly

4.3 Dimensions


AI581-SDisassembly

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4.4 Connection

1 I/O bus2 System LED3 Allocation of terminal number and signal name4 4 yellow/red LEDs to display the signal states of the analog inputs5 2 rotary switches for setting the PROFIsafe address6 1 green LED to display the state of the process supply voltage UP7 2 red LEDs to display errors8 Label9 Terminal unit TU582-S(-XC)

Sign for XC version

AI581-S

Connection

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4.4.2 Inputs


AC500-S Safety User ManualFor a detailed description of the electrical connection of the module, pleaserefer to the "AC500-S Safety User Manual".

Example

AI581-SConnection > Inputs

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4.5 Cleaning



4.6 Certification

4.7 Recycling






AI581-S

Cleaning > Inputs

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—5 AO523

● AO523● AO523-XC




Hot Swap

AO523

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H = Hot swap







FW 3.2.0.

AO523

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AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

AO523

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DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

AO523

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5.1 Assembly

AO523Assembly

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5.2 Disassembly

5.3 Dimensions


AO523

Disassembly

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5.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states at the analog outputs (O0 - O15)4 1 green LED to display the state of the process supply voltage UP5 2 red LEDs to display errors6 Label7 Terminal unit

Sign for XC version


AO523Connection

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5.4.2 Outputs


Example

AO523

Connection > Outputs

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5.5 Cleaning



5.6 Certification

5.7 Recycling






AO523Cleaning > Outputs

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—6 AX521

● AX521● AX521-XC




Hot Swap

AX521

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H = Hot swap







FW 3.2.0.

AX521

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AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

AX521

2020/07/21 3ADR024117M02xx, 14, en_US 55


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

AX521

2020/07/213ADR024117M02xx, 14, en_US56

6.1 Assembly

AX521

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 57

6.2 Disassembly

6.3 Dimensions


AX521Disassembly

2020/07/213ADR024117M02xx, 14, en_US58

6.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 4 yellow LEDs to display the signal states at the analog inputs (I0 - I3)4 4 yellow LEDs to display the signal states at the analog outputs (O0 - O3)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version


AX521

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 59



6.4.2 Inputs


6.4.3 Outputs

Example

AX521Connection > Outputs

2020/07/213ADR024117M02xx, 14, en_US60


6.5 Cleaning



6.6 Certification

6.7 Recycling






Example

AX521

Cleaning > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 61

—7 AX522

● AX522● AX522-XC




Hot Swap

AX522

2020/07/213ADR024117M02xx, 14, en_US62






H = Hot swap







FW 3.2.0.

AX522

2020/07/21 3ADR024117M02xx, 14, en_US 63





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

AX522

2020/07/213ADR024117M02xx, 14, en_US64


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

AX522

2020/07/21 3ADR024117M02xx, 14, en_US 65

7.1 Assembly

AX522Assembly

2020/07/213ADR024117M02xx, 14, en_US66

7.2 Disassembly

7.3 Dimensions


AX522

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 67

7.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states at the analog inputs (I0 - I7)4 8 yellow LEDs to display the signal states at the analog outputs (O0 - O7)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version


AX522Connection

2020/07/213ADR024117M02xx, 14, en_US68



7.4.2 Inputs


7.4.3 Outputs

Example

AX522

Connection > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 69


7.5 Cleaning



7.6 Certification

7.7 Recycling






Example

AX522Cleaning > Outputs

2020/07/213ADR024117M02xx, 14, en_US70

—8 CD522

● CD522● CD522-XC



CD522

2020/07/21 3ADR024117M02xx, 14, en_US 71

8.1 Assembly

CD522Assembly

2020/07/213ADR024117M02xx, 14, en_US72

8.2 Disassembly

8.3 Dimensions


CD522

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 73

8.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 3 yellow LEDs to display the signal states of the encoder 0 input4 3 yellow LEDs to display the signal states of the encoder 1 input5 2 green LEDs to display the 5-V-power-supply states6 2 yellow LEDs to display the signal state of the digital input I3 and I117 8 yellow LEDs to display the input/output signal states8 2 yellow LEDs to display the signal states of the PWM/pulse outputs9 1 green LED to display the process supply voltage UP10 3 red LEDs to display errors11 Label12 Terminal unit

Sign for XC version


CD522Connection

2020/07/213ADR024117M02xx, 14, en_US74



8.4.2 Inputs

1 Example of connection input Ix

5V0

5V1

Example

CD522

Connection > Inputs

2020/07/21 3ADR024117M02xx, 14, en_US 75


1 Example of connection as an input2 Example of connection as an output

8.4.4 OutputsPush-pull outputs

Example

CD522Connection > Outputs

2020/07/213ADR024117M02xx, 14, en_US76

1 Example of connection as output with UP reference2 Example of connection as output with ZP reference

Examples of connection encoder/sensors, see description CD522.

8.5 Cleaning



8.6 Certification

Example

CD522

Cleaning > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 77

8.7 Recycling






CD522Recycling > Outputs

2020/07/213ADR024117M02xx, 14, en_US78

—9 CI541-DP

● CI541-DP● CI541-DP-XC




Hot Swap

CI541-DP

2020/07/21 3ADR024117M02xx, 14, en_US 79






H = Hot swap







FW 3.2.0.

CI541-DP

2020/07/213ADR024117M02xx, 14, en_US80





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

CI541-DP

2020/07/21 3ADR024117M02xx, 14, en_US 81


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

CI541-DP

2020/07/213ADR024117M02xx, 14, en_US82

9.1 Assembly

CI541-DPAssembly

2020/07/21 3ADR024117M02xx, 14, en_US 83

9.2 Disassembly

9.3 Dimensions


CI541-DPDisassembly

2020/07/213ADR024117M02xx, 14, en_US84

9.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 6 yellow LEDs to display the signal states of the analog inputs/outputs

(AI0 - AI3, AO0 - AO1)4 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7)5 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 DP, STA2 DP, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the PROFIBUS ID11 Interface for PROFIBUS12 Terminal unit

Sign for XC version


CI541-DP

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 85




Fig. 11: Example of connection input AIx

Example AnalogInput

CI541-DPConnection > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US86

Fig. 12: Example of connection output AOx

Fig. 13: Example of connection input DIx

Fig. 14: Example of connection output DOx

9.5 Cleaning



9.6 Certification

Example AnalogOutput

Example DigitalInput

Example DigitalOutput

CI541-DP

Cleaning > Inputs/Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 87

9.7 Recycling






CI541-DPRecycling > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US88

—10 CI542-DP

● CI542-DP● CI542-DP-XC




Hot Swap

CI542-DP

2020/07/21 3ADR024117M02xx, 14, en_US 89






H = Hot swap







FW 3.2.0.

CI542-DP

2020/07/213ADR024117M02xx, 14, en_US90





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

CI542-DP

2020/07/21 3ADR024117M02xx, 14, en_US 91


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

CI542-DP

2020/07/213ADR024117M02xx, 14, en_US92

10.1 Assembly

CI542-DPAssembly

2020/07/21 3ADR024117M02xx, 14, en_US 93

10.2 Disassembly

10.3 Dimensions


CI542-DPDisassembly

2020/07/213ADR024117M02xx, 14, en_US94

10.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states of the configurable digital inputs/outputs

(DC0 - DC7)4 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15)5 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 DP, STA2 DP, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the PROFIBUS ID11 Interface for PROFIBUS12 Terminal unit

Sign for XC version


CI542-DP

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 95





Example Inputor Output

CI542-DPConnection > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US96



10.5 Cleaning



10.6 Certification

10.7 Recycling








CI542-DP


2020/07/21 3ADR024117M02xx, 14, en_US 97

—11 CI5x1

● CI501-PNIO● CI501-PNIO-XC● CI511-ETHCAT● CI521-MODTCP● CI521-MODTCP-XC



NOTICE!The section "Hot Swap" is only valid for CI501-PNIO(-XC) andCI521-MODTCP(-XC).

CI5x1

2020/07/213ADR024117M02xx, 14, en_US98







H = Hot swap







FW 3.2.0.

Hot Swap

CI5x1

2020/07/21 3ADR024117M02xx, 14, en_US 99





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

CI5x1

2020/07/213ADR024117M02xx, 14, en_US100


DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

CI5x1

2020/07/21 3ADR024117M02xx, 14, en_US 101

11.1 Assembly

CI5x1Assembly

2020/07/213ADR024117M02xx, 14, en_US102

11.2 Disassembly

11.3 Dimensions


CI5x1

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 103

11.4 Connection

Fig. 17: CI501-PNIO (example )

1 I/O bus2 Allocation of terminal number and signal name3 6 yellow LEDs to display the signal states of the analog inputs/outputs

(AI0 - AI3, AO0 - AO1)4 8 yellow LEDs to display the signal states of the digital inputs (DI0 - DI7)5 8 yellow LEDs to display the signal states of the digital outputs (DO0 - DO7)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 ETH, STA2 ETH, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the I/O device identifier

(CI501-PNIO(-XC), CI521-MODTCP(-XC))11 Ethernet network interfaces (ETH1, ETH2) on the terminal unit12 Terminal unit

Sign for XC version


CI5x1Connection

2020/07/213ADR024117M02xx, 14, en_US104





Example AnalogInput

CI5x1


2020/07/21 3ADR024117M02xx, 14, en_US 105




11.5 Cleaning



11.6 Certification

Example AnalogOutput



CI5x1Cleaning > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US106

11.7 Recycling






CI5x1

Recycling > Inputs/Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 107

—12 CI5x2

● CI502-PNIO● CI502-PNIO-XC● CI512-ETHCAT● CI522-MODTCP● CI522-MODTCP-XC



NOTICE!The section "Hot Swap" is only valid for CI502-PNIO(-XC) andCI522-MODTCP(-XC).

CI5x2

2020/07/213ADR024117M02xx, 14, en_US108







H = Hot swap







FW 3.2.0.

Hot Swap

CI5x2

2020/07/21 3ADR024117M02xx, 14, en_US 109





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

CI5x2

2020/07/213ADR024117M02xx, 14, en_US110


DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

CI5x2

2020/07/21 3ADR024117M02xx, 14, en_US 111

12.1 Assembly

CI5x2Assembly

2020/07/213ADR024117M02xx, 14, en_US112

12.2 Disassembly

12.3 Dimensions


CI5x2

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 113

12.4 Connection

Fig. 22: CI502-PNIO (example )

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states of the configurable digital inputs/outputs

(DC0 - DC7)4 8 yellow LEDs to display the signal states of the digital inputs (DI8 - DI15)5 8 yellow LEDs to display the signal states of the digital outputs (DO8 - DO15)6 2 green LEDs to display the supply voltage UP and UP37 3 red LEDs to display errors (CH-ERR1, CH-ERR2, CH-ERR3)8 5 system LEDs: PWR/RUN, STA1 ETH, STA2 ETH, S-ERR, I/O-Bus9 Label10 2 rotary switches for setting the I/O device identifier

(CI502-PNIO(-XC), CI522-MODTCP(-XC))11 Ethernet network interfaces (ETH1, ETH2) on the terminal unit12 Terminal unit

Sign for XC version


CI5x2Connection

2020/07/213ADR024117M02xx, 14, en_US114





Example Inputor Output

CI5x2


2020/07/21 3ADR024117M02xx, 14, en_US 115



12.5 Cleaning



12.6 Certification

12.7 Recycling








CI5x2Cleaning > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US116

—13 CI590-CS31-HA

● CI590-CS31-HA● CI590-CS31-HA-XC



CI590-CS31-HA

2020/07/21 3ADR024117M02xx, 14, en_US 117

13.1 Assembly

CI590-CS31-HAAssembly

2020/07/213ADR024117M02xx, 14, en_US118

13.2 Disassembly

13.3 Dimensions


CI590-CS31-HA

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 119

13.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 system LEDs4 16 yellow LEDs to display the signal states (C0 - C15)5 2 rotary switches for the module address6 1 green LED to display the process voltage7 2 red LEDs to display errors8 Label9 Terminal Unit TU551-CS31 / TU552-CS31 (-XC)

Sign for XC version


CI590-CS31-HAConnection

2020/07/213ADR024117M02xx, 14, en_US120





Example

CI590-CS31-HA


2020/07/21 3ADR024117M02xx, 14, en_US 121

13.5 Certification

13.6 Recycling






CI590-CS31-HACertification > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US122

—14 CI592-CS31

● CI592-CS31● CI592-CS31-XC



CI592-CS31

2020/07/21 3ADR024117M02xx, 14, en_US 123

14.1 Assembly

CI592-CS31Assembly

2020/07/213ADR024117M02xx, 14, en_US124

14.2 Disassembly

14.3 Dimensions


CI592-CS31

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 125

14.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 4 system LEDs4 22 yellow LEDs to display the signal states (DI0 - DI7, AI0 - AI3, AO0 - AO1, DC8 - DC15)5 2 rotary switches for the module address6 1 green LED to display the process voltage7 3 red LEDs to display errors8 Label9 Terminal Unit TU551-CS31 / TU552-CS31 (-XC)

Sign for XC version


CI592-CS31Connection

2020/07/213ADR024117M02xx, 14, en_US126




Fig. 25: Example as Input/Output


Example 1

CI592-CS31


2020/07/21 3ADR024117M02xx, 14, en_US 127

Fig. 26: Example as Input AIx

Fig. 27: Example as Input DIx

Fig. 28: Example as Output AOx

14.5 Certification

Example 2

Example 3

Example 4

CI592-CS31Certification > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US128

14.6 Recycling






CI592-CS31


2020/07/21 3ADR024117M02xx, 14, en_US 129

—15 CM582-DP

● CM582-DP● CM582-DP-XC



CM582-DP

2020/07/213ADR024117M02xx, 14, en_US130

15.1 Assembly

15.2 Disassembly

CM582-DPAssembly

2020/07/21 3ADR024117M02xx, 14, en_US 131

15.3 Dimensions


CM582-DPDimensions

2020/07/213ADR024117M02xx, 14, en_US132

15.4 Connection

1 CPU2 The connection part may be different on various terminal base types. See installation

instructions of the specific terminal base suitable for this CPU for connection specifications.3 5 LEDs for state display4 Label5 Interface for PROFIBUS6 TA524 Dummy Communication Module

Sign for XC version

CM582-DP

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 133

15.4.1 Interface for PROFIBUS Pin Signal Description

1 NC Not connected

2 NC Not connected

3 RxD/TxD-P Receive/Transmit positive

4 CNTR-P Control signal for repeater, positive

5 DGND Reference potential for data exchangeand +5 V

6 VP +5 V (power supply for the bus termi-nating resistors)

7 NC Not connected

8 RxD/TxD-N Receive/Transmit negative

9 NC Not connected

In corrosive environment, please protect unused connectors using the TA535accessory.

Not supplied with this device.

15.5 Cleaning



15.6 Certification

Pin Assignment

CM582-DPCleaning > Interface for PROFIBUS

2020/07/213ADR024117M02xx, 14, en_US134

15.7 Recycling






CM582-DP

Recycling > Interface for PROFIBUS

2020/07/21 3ADR024117M02xx, 14, en_US 135

—16 CM589-PNIO(-4)

● CM589-PNIO● CM589-PNIO-XC● CM589-PNIO-4● CM589-PNIO-4-XC



CM589-PNIO(-4)

2020/07/213ADR024117M02xx, 14, en_US136

16.1 Assembly

16.2 Disassembly

CM589-PNIO(-4)

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 137

16.3 Dimensions


CM589-PNIO(-4)Dimensions

2020/07/213ADR024117M02xx, 14, en_US138

16.4 Connection

1 CPU2 The connection part may be different on various terminal base types. See installation

instructions of the specific terminal base suitable for this CPU for connection specifications.3 5 LEDs for state display4 2 rotary switches for setting the I/O device identifier5 Label6 Ethernet network interfaces7 TA524 Dummy Communication Module

CM589-PNIO(-4)

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 139

16.4.1 Ethernet Network Interface Pin Signal Description

1 TxD+ Transmit data +

2 TxD- Transmit data -

3 RxD+ Receive data +

4 NC Not used

5 NC Not used

6 RxD- Receive data -

7 NC Not used

8 NC Not used

Shield Cable shield Functional earth

In corrosive environment, please protect unused connectors using the TA535accessory.

Not supplied with this device.

16.5 Cleaning



16.6 Certification

Pin Assignment

CM589-PNIO(-4)Cleaning > Ethernet Network Interface

2020/07/213ADR024117M02xx, 14, en_US140

16.7 Recycling






CM589-PNIO(-4)

Recycling > Ethernet Network Interface

2020/07/21 3ADR024117M02xx, 14, en_US 141

—17 DA501

● DA501● DA501-XC




Hot Swap

DA501

2020/07/213ADR024117M02xx, 14, en_US142






H = Hot swap







FW 3.2.0.

DA501

2020/07/21 3ADR024117M02xx, 14, en_US 143





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DA501

2020/07/213ADR024117M02xx, 14, en_US144


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

DA501

2020/07/21 3ADR024117M02xx, 14, en_US 145

17.1 Assembly

DA501Assembly

2020/07/213ADR024117M02xx, 14, en_US146

17.2 Disassembly

17.3 Dimensions


DA501

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 147

17.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states of the digital inputs DI0 - DI154 4 yellow LEDs to display the signal states of the analog inputs AI0 to AI35 2 yellow LEDs to display the signal states of the analog outputs AO0 to AO16 8 yellow LEDs to display the signal state of the configurable digital inputs/outputs DC16 to

DC237 1 green LED to display the state of the process supply voltage UP8 4 red LEDs to display errors9 Label10 Terminal unit

Sign for XC version


DA501Connection

2020/07/213ADR024117M02xx, 14, en_US148






Examples

DA501


2020/07/21 3ADR024117M02xx, 14, en_US 149



17.5 Cleaning



17.6 Certification

DA501Cleaning > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US150

17.7 Recycling






DA501


2020/07/21 3ADR024117M02xx, 14, en_US 151

—18 DA502

● DA502● DA502-XC




Hot Swap

DA502

2020/07/213ADR024117M02xx, 14, en_US152






H = Hot swap







FW 3.2.0.

DA502

2020/07/21 3ADR024117M02xx, 14, en_US 153





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DA502

2020/07/213ADR024117M02xx, 14, en_US154


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

DA502

2020/07/21 3ADR024117M02xx, 14, en_US 155

18.1 Assembly

DA502Assembly

2020/07/213ADR024117M02xx, 14, en_US156

18.2 Disassembly

18.3 Dimensions


DA502

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 157

18.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states of the digital outputs DO0 - DO154 4 yellow LEDs to display the signal states of the analog inputs AI0 to AI35 2 yellow LEDs to display the signal states of the analog outputs AO0 to AO16 8 yellow LEDs to display the signal state of the configurable digital inputs/outputs DC16 to

DC237 1 green LED to display the state of the process supply voltage UP8 4 red LEDs to display errors9 Label10 Terminal unit

Sign for XC version


DA502Connection

2020/07/213ADR024117M02xx, 14, en_US158






Examples

DA502


2020/07/21 3ADR024117M02xx, 14, en_US 159



18.5 Cleaning



18.6 Recycling






DA502Cleaning > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US160

—19 DC522

● DC522● DC522-XC




Hot Swap

DC522

2020/07/21 3ADR024117M02xx, 14, en_US 161






H = Hot swap







FW 3.2.0.

DC522

2020/07/213ADR024117M02xx, 14, en_US162





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DC522

2020/07/21 3ADR024117M02xx, 14, en_US 163


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

DC522

2020/07/213ADR024117M02xx, 14, en_US164

19.1 Assembly

DC522

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 165

19.2 Disassembly

19.3 Dimensions


DC522Disassembly

2020/07/213ADR024117M02xx, 14, en_US166

19.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 Sensor power supply 24 VDC / 0.5 A4 16 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C15)5 1 green LED to display the state of the process supply voltage UP6 4 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version


DC522

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 167





19.5 Cleaning



Example

DC522Cleaning > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US168

19.6 Certification

19.7 Recycling






DC522

Certification > Inputs/Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 169

—20 DC523

● DC523● DC523-XC




Hot Swap

DC523

2020/07/213ADR024117M02xx, 14, en_US170






H = Hot swap







FW 3.2.0.

DC523

2020/07/21 3ADR024117M02xx, 14, en_US 171





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DC523

2020/07/213ADR024117M02xx, 14, en_US172


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

DC523

2020/07/21 3ADR024117M02xx, 14, en_US 173

20.1 Assembly

DC523Assembly

2020/07/213ADR024117M02xx, 14, en_US174

20.2 Disassembly

20.3 Dimensions


DC523

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 175

20.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 Sensor power supply 24 VDC / 0.5 A4 24 yellow LEDs to display the signal states at the digital inputs/outputs (C0 - C23)5 1 green LED to display the state of the process supply voltage UP6 4 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version


DC523Connection

2020/07/213ADR024117M02xx, 14, en_US176





20.5 Cleaning



Example

DC523


2020/07/21 3ADR024117M02xx, 14, en_US 177

20.6 Certification

20.7 Recycling






DC523Certification > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US178

—21 DC532

● DC532● DC532-XC




Hot Swap

DC532

2020/07/21 3ADR024117M02xx, 14, en_US 179






H = Hot swap







FW 3.2.0.

DC532

2020/07/213ADR024117M02xx, 14, en_US180





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DC532

2020/07/21 3ADR024117M02xx, 14, en_US 181


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

DC532

2020/07/213ADR024117M02xx, 14, en_US182

21.1 Assembly

DC532

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 183

21.2 Disassembly

21.3 Dimensions


DC532Disassembly

2020/07/213ADR024117M02xx, 14, en_US184

21.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 16 yellow LEDs to display the signal states at the digital inputs (I0 - I15)4 16 yellow LEDs to display the signal states at the digital outputs (C16 - C31)5 1 green LED to display the state of the process supply voltage UP6 4 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version


DC532

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 185



21.4.2 Inputs

Fig. 35: Example of connection input Ix


Example

DC532Connection > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US186


21.5 Cleaning



21.6 Certification

21.7 Recycling






Example

DC532


2020/07/21 3ADR024117M02xx, 14, en_US 187

—22 DC551-CS31

● DC551-CS31● DC551-CS31-XC



DC551-CS31

2020/07/213ADR024117M02xx, 14, en_US188

22.1 Assembly

DC551-CS31

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 189

22.2 Disassembly

22.3 Dimensions


DC551-CS31Disassembly

2020/07/213ADR024117M02xx, 14, en_US190

22.4 Connection




DC551-CS31

Connection > Process Supply Voltage

2020/07/21 3ADR024117M02xx, 14, en_US 191

22.4.2 Inputs

Fig. 36: Example for connection input Ix



Example

Example

DC551-CS31Connection > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US192

22.5 Cleaning



22.6 Certification

22.7 Recycling






DC551-CS31


2020/07/21 3ADR024117M02xx, 14, en_US 193

—23 DI524

● DI524● DI524-XC




Hot Swap

DI524

2020/07/213ADR024117M02xx, 14, en_US194






H = Hot swap







FW 3.2.0.

DI524

2020/07/21 3ADR024117M02xx, 14, en_US 195





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DI524

2020/07/213ADR024117M02xx, 14, en_US196


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

DI524

2020/07/21 3ADR024117M02xx, 14, en_US 197

23.1 Assembly

DI524Assembly

2020/07/213ADR024117M02xx, 14, en_US198

23.2 Disassembly

23.3 Dimensions


DI524

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 199

23.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 32 yellow LEDs to display the signal states at the digital inputs I0 to I314 1 green LEDs to display the states of the process supply voltage UP5 4 red LEDs to display errors6 Label7 Terminal unit

Sign for XC version


DI524Connection

2020/07/213ADR024117M02xx, 14, en_US200



23.4.2 Inputs


23.5 Cleaning



Example

DI524

Cleaning > Inputs

2020/07/21 3ADR024117M02xx, 14, en_US 201

23.6 Certification

23.7 Recycling






DI524Certification > Inputs

2020/07/213ADR024117M02xx, 14, en_US202

—24 DI581-S

● DI581-S● DI581-S-XC



DI581-S

2020/07/21 3ADR024117M02xx, 14, en_US 203

24.1 Assembly

DI581-SAssembly

2020/07/213ADR024117M02xx, 14, en_US204

24.2 Disassembly

24.3 Dimensions


DI581-S

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 205

24.4 Connection

1 I/O bus2 System LED3 Allocation of terminal number and signal name4 16 yellow/red LEDs to display the signal states of the digital inputs I0 to I155 8 Test pulse outputs T0 to T76 2 rotary switches for setting the PROFIsafe address7 1 green LED to display the state of the process supply voltage UP8 2 red LEDs to display errors9 Label10 Terminal unit TU582-S(-XC)

Sign for XC version

DI581-SConnection

2020/07/213ADR024117M02xx, 14, en_US206



24.4.2 Inputs



Example

DI581-S

Connection > Inputs

2020/07/21 3ADR024117M02xx, 14, en_US 207

24.5 Cleaning



24.6 Certification

24.7 Recycling






DI581-SCleaning > Inputs

2020/07/213ADR024117M02xx, 14, en_US208

—25 DO524

● DO524● DO524-XC




Hot Swap

DO524

2020/07/21 3ADR024117M02xx, 14, en_US 209






H = Hot swap







FW 3.2.0.

DO524

2020/07/213ADR024117M02xx, 14, en_US210





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DO524

2020/07/21 3ADR024117M02xx, 14, en_US 211


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

DO524

2020/07/213ADR024117M02xx, 14, en_US212

25.1 Assembly

DO524

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 213

25.2 Disassembly

25.3 Dimensions


DO524Disassembly

2020/07/213ADR024117M02xx, 14, en_US214

25.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 32 yellow LEDs to display the signal states at the digital outputs (O0 to O31)4 1 green LEDs to display the state of the process supply voltage UP5 4 red LEDs to display errors6 Label7 Terminal unit

Sign for XC version


DO524

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 215



25.4.2 Outputs


25.5 Cleaning



25.6 Certification

Example

DO524Cleaning > Outputs

2020/07/213ADR024117M02xx, 14, en_US216

25.7 Recycling






DO524

Recycling > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 217

—26 DO526

● DO526● DO526-XC




Hot Swap

DO526

2020/07/213ADR024117M02xx, 14, en_US218






H = Hot swap







FW 3.2.0.

DO526

2020/07/21 3ADR024117M02xx, 14, en_US 219





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DO526

2020/07/213ADR024117M02xx, 14, en_US220


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

DO526

2020/07/21 3ADR024117M02xx, 14, en_US 221

26.1 Assembly

DO526Assembly

2020/07/213ADR024117M02xx, 14, en_US222

26.2 Disassembly

26.3 Dimensions


DO526

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 223

26.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states of the outputs O0 to O74 3 green LEDs to display the states of the process supply voltage UP, UP3 and UP45 2 red LEDs to display errors6 Label7 Terminal unit

Sign for XC version


DO526Connection

2020/07/213ADR024117M02xx, 14, en_US224



26.4.2 Outputs


26.5 Cleaning



Example

DO526

Cleaning > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 225

26.6 Certification

26.7 Recycling






DO526Certification > Outputs

2020/07/213ADR024117M02xx, 14, en_US226

—27 DX522

● DX522● DX522-XC




Hot Swap

DX522

2020/07/21 3ADR024117M02xx, 14, en_US 227






H = Hot swap







FW 3.2.0.

DX522

2020/07/213ADR024117M02xx, 14, en_US228





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DX522

2020/07/21 3ADR024117M02xx, 14, en_US 229


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1

DX522

2020/07/213ADR024117M02xx, 14, en_US230

27.1 Assembly

DX522

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 231

27.2 Disassembly

27.3 Dimensions


DX522Disassembly

2020/07/213ADR024117M02xx, 14, en_US232

27.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7)4 8 yellow LEDs to display the signal states at the digital relay outputs (R0 - R7)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit

Sign for XC version


DX522

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 233



27.4.2 Inputs


27.4.3 Outputs

If the relay outputs have to switch inductive DC loads, free-wheeling diodesmust be circuited in parallel to these loads.

Example

DX522Connection > Outputs

2020/07/213ADR024117M02xx, 14, en_US234

If the relay outputs have to switch inductive AC loads, spark suppressors arerequired.

27.5 Cleaning



27.6 Certification

27.7 Recycling






DX522

Cleaning > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 235

—28 DX531

● DX531








Hot Swap

DX531

2020/07/213ADR024117M02xx, 14, en_US236


H = Hot swap







FW 3.2.0.



DX531

2020/07/21 3ADR024117M02xx, 14, en_US 237



AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX531

2020/07/213ADR024117M02xx, 14, en_US238


DX561 B2

DX571 B3

FM562 A1

28.1 Assembly

DX531

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 239

28.2 Disassembly

28.3 Dimensions


DX531Disassembly

2020/07/213ADR024117M02xx, 14, en_US240

28.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 8 yellow LEDs to display the signal states at the digital inputs (I0 - I7)4 4 yellow LEDs to display the signal states at the digital relay outputs (R0 - R3)5 1 green LED to display the state of the process supply voltage UP6 2 red LEDs to display errors7 Label8 Terminal unit


DX531

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 241



28.4.2 Inputs

28.4.3 Outputs

If the relay outputs have to switch inductive DC loads, free-wheeling diodesmust be circuited in parallel to these loads.

If the relay outputs have to switch inductive AC loads, spark suppressors arerequired.

DX531Connection > Outputs

2020/07/213ADR024117M02xx, 14, en_US242

28.5 Cleaning



28.6 Certification

28.7 Recycling






DX531

Cleaning > Outputs

2020/07/21 3ADR024117M02xx, 14, en_US 243

—29 DX581-S

● DX581-S● DX581-S-XC



DX581-S

2020/07/213ADR024117M02xx, 14, en_US244

29.1 Assembly

DX581-S

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 245

29.2 Disassembly

29.3 Dimensions


DX581-SDisassembly

2020/07/213ADR024117M02xx, 14, en_US246

29.4 Connection

1 I/O bus2 System LED3 Allocation of terminal number and signal name4 8 yellow/red LEDs to display the signal states of the digital inputs I0 to I75 4 Test pulse outputs T0 to T36 8 yellow/red LEDs to display the signal states of the digital outputs O0 to O77 2 rotary switches for setting the PROFIsafe address8 1 green LED to display the state of the process supply voltage UP9 2 red LEDs to display errors10 Label11 Terminal unit TU582-S(-XC)

Sign for XC version

DX581-S

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 247





Examples

DX581-SConnection > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US248

Fig. 43: Example of connection output Ox


29.5 Cleaning



29.6 Certification

DX581-S


2020/07/21 3ADR024117M02xx, 14, en_US 249

29.7 Recycling






DX581-SRecycling > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US250

—30 PD501-4CH

● PD501-4CH



PD501-4CH

2020/07/21 3ADR024117M02xx, 14, en_US 251

30.1 Assembly

PD501-4CHAssembly

2020/07/213ADR024117M02xx, 14, en_US252

30.2 Disassembly

30.3 Dimensions


PD501-4CH

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 253

30.4 Connection

1 I/O bus2 Allocation of terminal number and signal name3 4 yellow LEDs to display the signal states of the analog inputs I0 to I34 8 yellow LEDs to display the signal states of the outputs M0 to M35 1 green LED to display the state of the process supply voltage UP6 2 green LEDs to display the states of the motor supply voltages UP3 and UP47 4 red LEDs to display errors CH-ERR1 to CH-ERR48 Label9 Terminal unit TU542


PD501-4CHConnection

2020/07/213ADR024117M02xx, 14, en_US254




1 4 analog inputs2 1 analog output3 4 digital outputs4 Motor drivers

5 3x 0.5 mm² + shield6 2x 2.5 mm²7 External connection between I4+ and 10 V for

sensor supply monitoring required

30.5 Cleaning



PD501-4CH


2020/07/21 3ADR024117M02xx, 14, en_US 255

30.6 Certification

30.7 Recycling






PD501-4CHCertification > Inputs/Outputs

2020/07/213ADR024117M02xx, 14, en_US256

—31 PM595

● PM595-4ETH-F● PM595-4ETH-M-XC



NOTICE!Damage to the modules without using screw mounting accessory!Screw mounting accessories TA543 prevent bending and damaging theprocessor modules PM595.Without using DIN rail inserting the screw mounting accessories TA543 ismandatory.

PM595

2020/07/21 3ADR024117M02xx, 14, en_US 257

31.1 Assembly

31.2 Disassembly

PM595Assembly

2020/07/213ADR024117M02xx, 14, en_US258

31.3 Dimensions


PM595

Dimensions

2020/07/21 3ADR024117M02xx, 14, en_US 259

31.4 Connection

31.4.1 Power SupplyPin Assignment Label Function Description

Terminal blockremoved

Terminal blockinserted

L+ +24 VDC Positive pin of thepower supply voltage


M 0 V Negative pin of thepower supply voltage


FE Functional earth

Pin Assignment

PM595Connection > Power Supply

2020/07/213ADR024117M02xx, 14, en_US260

31.4.2 Serial Interface COM1 Pin Signal Interface Description

Terminalblockremoved

Terminalblockinserted

1 Terminator P RS-485 Terminator P

2 RxD/TxD-P RS-485 Receive/Transmit,positive

3 RxD/TxD-N RS-485 Receive/Transmit,negative

4 Terminator N RS-485 Terminator N

5 RTS RS-232 Request to send(output)

6 TxD RS-232 Transmit data(output)

7 SGND Signal Ground Signal Ground

8 RxD RS-232 Receive data(input)

9 CTS RS-232 Clear to send(input)

NOTICE!Unused connector!Make sure that the terminal block is always connected to the terminal base,even if you do not use the interface.

31.4.3 Serial Interface COM2SerialInterface

Pin Signal Interface Description

1 FE - Functional earth

2 TxD RS-232 Transmit data Output

3 RxD/TxD-P RS-485 Receive/Transmit Positive

4 RTS RS-232 Request to send Output

5 SGND Signal ground 0 V supply out

6 +5 V - 5 V supply out

7 RxD RS-232 Receive data Input

8 RxD/TxD-N RS-485 Receive/Transmit Negative

9 CTS RS-232 Clear to send Input

Shield FE - Functional earth

NOTICE!Risk of corrosion!Unused connectors and slots may corrode if XC devices are used in salt-mistenvironments.Protect unused connectors and slots with TA535 protective caps for XC devicesTA535.

Pin Assignment

Pin Assignment

PM595

Connection > Serial Interface COM2

2020/07/21 3ADR024117M02xx, 14, en_US 261

CAA-Merger-2.chm::/TA535.htm


1 TxD+ Transmit Data +

2 TxD- Transmit Data -

3 RxD+ Receive Data +

4 NU Not used

5 NU Not used

6 RxD- Receive Data -

7 NU Not used

8 NU Not used



31.5 Cleaning



31.6 Certification

Pin Assignment

PM595Cleaning > Ethernet Network Interface

2020/07/213ADR024117M02xx, 14, en_US262


31.7 Recycling






PM595

Recycling > Ethernet Network Interface

2020/07/21 3ADR024117M02xx, 14, en_US 263

—32 PM56xx-2ETH

● PM5630-2ETH● PM5630-2ETH-XC● PM5650-2ETH● PM5650-2ETH-XC● PM5670-2ETH● PM5670-2ETH-XC● PM5675-2ETH● PM5675-2ETH-XC



Processor modules PM56xx-2ETH can only be used with TB56xx-2ETHterminal bases.

The index of the processor module PM56xx-2ETH(-XC) must be at least C0 forusing the terminal base TB5660-2ETH(-XC).

The terminal base TB5660-2ETH(-XC) can only be used with processormodules PM567x-2ETH(-XC).

PM56xx-2ETH

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32.1 Assembly

PM56xx-2ETH

Assembly

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32.2 Disassembly

32.3 Dimensions


PM56xx-2ETHDisassembly

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32.4 Connection


For PM5630-2ETH(-XC), the maximum number of communication modules islimited to 2.

Only following terminal bases can be used:

– TB5600-2ETH(-XC)– TB5610-2ETH(-XC)– TB5620-2ETH(-XC)

PM56xx-2ETH

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 267

For PM5650-2ETH(-XC), the maximum number of communication modules islimited to 4.

Only following terminal bases can be used:

– TB5600-2ETH(-XC)– TB5610-2ETH(-XC)– TB5620-2ETH(-XC)– TB5640-2ETH(-XC)

32.5 Cleaning



32.6 Recycling






PM56xx-2ETHCleaning

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—33 PM5xx (-y)

● PM572● PM573-ETH● PM573-ETH-XC● PM582● PM582-XC● PM583-ETH● PM583-ETH-XC● PM585-ETH● PM590-ARCNET● PM590-ETH● PM591-ETH● PM591-ETH-XC● PM592-ETH● PM592-ETH-XC

PM5xx (-y)

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Processor modules PM57x-ETH, PM58x-ETH and PM59x-ETH with orderingNo. 1SAPxxxxxxR0271 can only be used with terminal bases TB5xx withordering No. 1SAPxxxxxxR0270.

Processor module PM591-2ETH can only be used with TB523-2ETH.

The processor modules PM59x-ETH can only be used with terminal basesTB5xx with product index C6 or higher. Otherwise, they should be updated tothat index.

PM5xx (-y)

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33.1 Assembly

PM5xx (-y)Assembly

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33.2 Disassembly

33.3 Dimensions


PM5xx (-y)Disassembly

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33.4 Connection

33.5 Cleaning



33.6 Certification

PM5xx (-y)

Connection

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33.7 Recycling






PM5xx (-y)Recycling

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—34 TB56xx-2ETH

● TB5600-2ETH● TB5600-2ETH-XC● TB5610-2ETH● TB5610-2ETH-XC● TB5620-2ETH● TB5620-2ETH-XC● TB5640-2ETH● TB5640-2ETH-XC● TB5660-2ETH● TB5660-2ETH-XC




The index of the processor module PM56xx-2ETH(-XC) must be at least C0 forusing the terminal base TB5660-2ETH(-XC).

The terminal base TB5660-2ETH(-XC) can only be used with processormodules PM567x-2ETH(-XC).

TB56xx-2ETH

2020/07/21 3ADR024117M02xx, 14, en_US 275

XC = eXtreme Conditions

Extreme conditionsTerminal bases for use in extreme ambient conditions have no sign forXC version.

The figure 3 in the Part no. 1SAP3... (label) identifies the XC version.

34.1 Assembly

34.2 Disassembly

XC Version

TB56xx-2ETHAssembly

2020/07/213ADR024117M02xx, 14, en_US276

34.3 Assembly with Screws

NOTICE!Damage to the modules without using wall mounting accessory!Wall mounting accessories (TA526) prevent bending and damaging themodules during assembly with screws.Inserting the wall mounting accessories TA526 is mandatory.

1. TA526 are snapped on the rear side of the module like DIN rails. One TA526 is turned by180°.

2. Fasten module with screws (M4, max 1.2 Nm) from the front side.

34.4 Dimensions

TB56xx-2ETH

Assembly with Screws

2020/07/21 3ADR024117M02xx, 14, en_US 277


34.5 Connection

1 I/O bus2 Slot for processor module3 Slots for communication modules4 Interface for CAN5 Power supply 24 VDC6 Serial interface COM17 Ethernet network interfaces8 Holes for wall mounting

TB56xx-2ETHConnection

2020/07/213ADR024117M02xx, 14, en_US278

34.5.1 CAN InterfaceInterface Pin Signal Description



1 CAN_GND CAN reference potential

2 CAN_L Bus line, receive/transmit line,LOW

3 CAN_SHLD Shield of the bus line

4 CAN_H Bus line, receive/transmit line,HIGH

5 NC Not connected









FE Functional earth

Pin Assignment

Pin Assignment

TB56xx-2ETH

Connection > Power Supply

2020/07/21 3ADR024117M02xx, 14, en_US 279


















4 NU Not used

5 NU Not used


7 NU Not used

8 NU Not used



Pin Assignment

Pin Assignment

TB56xx-2ETHConnection > Ethernet Network Interface

2020/07/213ADR024117M02xx, 14, en_US280


34.6 Cleaning



34.7 Recycling






TB56xx-2ETH

Cleaning > Ethernet Network Interface

2020/07/21 3ADR024117M02xx, 14, en_US 281

—35 TB51x-TB54x

● TB511-ARCNET● TB511-ETH● TB511-ETH-XC● TB521-ARCNET● TB521-ETH● TB521-ETH-XC● TB523-2ETH● TB541-ETH● TB541-ETH-XC



TB51x-TB54x

2020/07/213ADR024117M02xx, 14, en_US282


Extreme conditionsTerminal bases for use in extreme ambient conditions have no sign forXC version.


35.1 Assembly

35.2 Disassembly

XC Version

TB51x-TB54x

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 283



1. TA526 are snapped on the rear side of the module like DIN rails. One TA526 is turned by180°.

2. Fasten module with screws (M4, max 1.2 Nm) from the front side.

35.4 Dimensions

TB51x-TB54xAssembly with Screws

2020/07/213ADR024117M02xx, 14, en_US284


35.5 Connection

1 I/O bus2 Slot for processor module3 Slots for communication modules4 Interface for FieldBusPlug, not for terminal base TB523-2ETH5 Power supply 24 VDC6 Serial interface COM17 Network interfaces: TB5xx-ETH: Ethernet, TB5xx-ARCNET: ARCNET8 TB5x1: Serial interface COM2, TB523-2ETH: second Ethernet network interface9 Holes for wall mounting

TB51x-TB54x

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 285








FE Functional earth














35.5.3 Serial Interface COM2SerialInterface


1 FE - Functional earth

2 TxD RS-232 Transmit data Output

3 RxD/TxD-P RS-485 Receive/Transmit Positive

4 RTS RS-232 Request to send Output

5 SGND Signal ground 0 V supply out

Pin Assignment

Pin Assignment

Pin Assignment

TB51x-TB54xConnection > Serial Interface COM2

2020/07/213ADR024117M02xx, 14, en_US286

SerialInterface


6 +5 V - 5 V supply out

7 RxD RS-232 Receive data Input

8 RxD/TxD-N RS-485 Receive/Transmit Negative

9 CTS RS-232 Clear to send Input

Shield FE - Functional earth


35.5.4 ARCNET Network Interface

ARCNET connection of the processor modules PM5xx-ARC.





4 NU Not used

5 NU Not used


7 NU Not used

8 NU Not used



Pin Assignment

TB51x-TB54x

Connection > Ethernet Network Interface

2020/07/21 3ADR024117M02xx, 14, en_US 287



35.5.6 Fieldbus-neutral InterfaceFieldBusPlug Pin Signal Description

1 +24 V Standard powersupply

2 Diagnosis pin

3 0 V Standard powersupply

4 Serial data

5 Serial data


35.6 Cleaning



35.7 Certification

Pin Assignmentin Serial Mode

TB51x-TB54xCleaning > Fieldbus-neutral Interface

2020/07/213ADR024117M02xx, 14, en_US288


35.8 Recycling






TB51x-TB54x

Recycling > Fieldbus-neutral Interface

2020/07/21 3ADR024117M02xx, 14, en_US 289

—36 TU582-S

● TU582-S 24 VDC● TU582-S-XC 24 VDC




Extreme conditionsTerminal units for use in extreme ambient conditions have no sign forXC version.


XC Version

TU582-S

2020/07/213ADR024117M02xx, 14, en_US290

36.1 Assembly

36.2 Disassembly

TU582-S

Assembly

2020/07/21 3ADR024117M02xx, 14, en_US 291



1. TA526 is snapped on the rear side of the module like DIN rails.2. Fasten module with screws (M4, max 1.2 Nm) from the front side.

36.4 Dimensions

TU582-SAssembly with Screws

2020/07/213ADR024117M02xx, 14, en_US292


36.5 Connection

1 I/O bus (10 pins, male) to electrically connect the previous terminal unit, the CPU terminalbase or the communication interface module to the terminal unit

2 I/O bus (10 pins, female) to electrically connect other terminal units3 Plug (1x 50 pins and 2x 57 pins) to electrically connect the inserted I/O modules4 With a screwdriver inserted in this place, the terminal unit and the adjacent terminal unit can

be shoved from each other5 Holes for wall mounting6 40 spring terminals for signals and process supply voltage


TU582-S

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 293

36.6 Cleaning



36.7 Recycling






TU582-SCleaning

2020/07/213ADR024117M02xx, 14, en_US294

—37 TU5xx

● ① TU515 24 VDC● ① TU531 230 VAC● ① TU541 24 VDC● ② TU516(-XC) 24 VDC● ② TU532(-XC) 230 VAC● ② TU542(-XC) 24 VDC● ③ TU516-H(-XC) 24 VDC● ③ TU532-H(-XC) 230 VAC● ③ TU542-H(-XC) 24 VDC




Hot Swap

TU5xx

2020/07/21 3ADR024117M02xx, 14, en_US 295






H = Hot swap







FW 3.2.0.

TU5xx

2020/07/213ADR024117M02xx, 14, en_US296





AI523 (-XC) D2

AI531 D4

AI531-XC D2

AI561 B2

AI562 B2

AI563 B3

AO523 (-XC) D2

AO561 B2

AX521 (-XC) D2

AX522 (-XC) D2

AX561 B2

CD522 (-XC) D1

DA501 (-XC) D2

DC522 (-XC) D2

DC523 (-XC) D2

DC532 (-XC) D2

DC561 B2

DC562 A2

DI524 (-XC) D2

DI561 B2

DI562 B2

DI571 B2

DI572 A1

DO524 (-XC) A3

TU5xx

2020/07/21 3ADR024117M02xx, 14, en_US 297


DO526 A2

DO526-XC A0

DO561 B2

DO562 A2

DO571 B3

DO572 B2

DO573 A1

DX522 (-XC) D2

DX531 D2

DX561 B2

DX571 B3

FM562 A1


Extreme conditionsTerminal units for use in extreme ambient conditions have no sign forXC version.


37.1 Assembly

XC Version

TU5xxAssembly

2020/07/213ADR024117M02xx, 14, en_US298

37.2 Disassembly



1. TA526 is snapped on the rear side of the module like DIN rails.2. Fasten module with screws (M4, max 1.2 Nm) from the front side.

TU5xx

Disassembly

2020/07/21 3ADR024117M02xx, 14, en_US 299

37.4 Dimensions


TU5xxDimensions

2020/07/213ADR024117M02xx, 14, en_US300

37.5 Connection

Fig. 44: TU516 for example

1 I/O bus (10 pins, male) to electrically connect the previous terminal unit, the CPU terminalbase or the communication interface module to the terminal unit

2 I/O bus (10 pins, female) to electrically connect other terminal units3a Plug (2x 25 pins) to electrically connect the inserted I/O modules3b For TU515, TU516(-H)(-XC), TU541 and TU542(-H)(-XC): Plug (2x 19 pins) to electrically

connect the inserted I/O modules3c For TU531 and TU532(-H)(-XC): Plug (3x 19 pins) to electrically connect the inserted I/O

modules4 With a screwdriver inserted in this place, the terminal unit and the adjacent terminal unit can

be shoved from each other5 Holes for wall mounting6 40 screw terminals or spring terminals for signals and process supply voltage

37.6 Cleaning



TU5xx

Connection

2020/07/21 3ADR024117M02xx, 14, en_US 301

37.7 Certification

37.8 Recycling






TU5xxCertification

2020/07/213ADR024117M02xx, 14, en_US302

3AD

R02

4117

M02

xx, 1

4, e

n_U

S

—© Copyright 2016-2020 ABB.

—ABB Automation Products GmbHEppelheimer Str. 8269123 Heidelberg, GermanyTelephone: +49 (0)6221 701 1444Fax: +49 (0)6221 701 1382E-mail: [email protected]/plc

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without expressauthority is strictly forbidden.

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