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LUXURY DIRECT VENT ZERO CLEARANCE GAS FIREPLACE HEATER

CONTEMPORARYDVLL41FP92(N,P)-3

TRADITIONALDVTL41BP90(N,P)-1

UL FILE NO. MH30033

INSTALLATION INSTRUCTIONSAND

OWNER’S MANUAL

WARNING: If not installed, operated and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by state or local codes.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

WARNINGFIRE OR EXPLOSION HAZARDFailure to follow safety warnings exactly could result in serious injury, death or property damage.

— Do not store or use gasoline or other flam-mable vapors and liquids in the vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS• Do not try to light any appliance.• Do not touch any electrical switch; do

not use any phone in your building.• Leave the building immediately.• Immediately call your gas supplier

from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

— Installation and service must be per-formed by a qualified installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance.CONSUMER: Retain this manual for future reference.

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GAS-FIRED

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TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION ......................................................................................... 3SAFETY INFORMATION FOR USERS OF LP GAS ..................................................................... 4REQUIREMENTS FOR MASSACHUSETTS ................................................................................ 5INTRODUCTION ........................................................................................................................... 6SPECIFICATIONS ......................................................................................................................... 7FIREPLACE DIMENSIONS ........................................................................................................... 7CLEARANCES .............................................................................................................................. 8LOCATING FIREPLACE ................................................................................................................ 9GAS SUPPLY .............................................................................................................................. 10SPECIAL VENT SYSTEMS ......................................................................................................... 11INSTALLATION ....................................................................................................................... 11-13VENTING FIREPLACE ...........................................................................................................14-19EXAMPLES - TOP VENT RUN ...............................................................................................20-21TERMINATION CLEARANCES ................................................................................................... 22VENT CLEARANCES .................................................................................................................. 23VENT SYSTEM IDENTIFICATION .............................................................................................. 24VENTING FRAMING AND FINISHING ...................................................................................25-26HORIZONTAL TERMINATION ..................................................................................................... 27VERTICAL TERMINATION .....................................................................................................28-29DVVK-4F FLEX VENT INSTRUCTIONS ..................................................................................... 30FINISHING THE WALL ...........................................................................................................31-32DVTL LOG & EMBER PLACEMENT ........................................................................................... 33DVLL DECORATIVE MEDIA INSTALLATION .............................................................................. 34LIGHTING INSTRUCTIONS ........................................................................................................ 35OPERATING INSTRUCTIONS ...............................................................................................36-37MAINTENANCE INSTRUCTIONS ..........................................................................................37-38WIRING DIAGRAM ...................................................................................................................... 38MAINTENANCE AND SERVICE ................................................................................................. 39ACCESSORIES ........................................................................................................................... 40OPTIONAL PORCELAIN PANELS (DVTL ONLY) ....................................................................... 40OPTIONAL DECORATIVE GLASS PANELS (DVLL ONLY) ........................................................ 41DVLL PARTS LIST ....................................................................................................................... 42DVLL EXPLODED VIEW ............................................................................................................. 43DVTL PARTS LIST ....................................................................................................................... 44DVTL EXPLODED VIEW ............................................................................................................. 45MASTER PARTS DISTRIBUTOR LIST ....................................................................................... 46HOW TO ORDER REPAIR PARTS ............................................................................................. 46JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS ...................................................... 47ACCENT LAMP LIGHT REPLACEMENT - DVLL ........................................................................ 47QUICK REFERENCE GUIDE .................................................................................................48-49WARRANTY ................................................................................................................................ 50APPLIANCE SERVICE HISTORY ............................................................................................... 51

SECTION PAGE

33598-6-0115

DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED

Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly.

• If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.

The base referred to above does not mean the fireproof base as used on wood stoves. The protection is for rugs that are extremely thick and light colored tile.

• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance.

• Clothing or other flammable material should not be placed on or near the appliance.

• Adequate accessibility clearances for servicing and proper operation.

• This appliance must not share or be connected to a flue serving a separate solid-fuel burning appliance.

• Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor and liquids.

• Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this appliance.

• The flow of combustion and ventilation air must not be obstructed in any way.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be sus-ceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individ-uals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers young children, and other at-risk indiv-icuals out of the room and away from hot surfaces.

• A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appli-ance and shall be installed for the protection of children and other at-risk individuals.

• If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

• Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

• Due to high temperatures the appliance should belocated out of traffic and away from furniture anddraperies.

• Theglassfrontoranypartremovedforservicingtheappliance must be replaced prior to operating theappliance.Workshouldbedonebyaqualifiedserviceperson.

• Keepburnerandcontrolcompartmentclean.

• Ventcapishotwhilefireplaceisinoperation.

• Installationandrepairshouldbedonebyaqualifiedservice person. The appliance should be inspectedbeforeuseandatleastannuallybyaqualifiedserviceperson.Morefrequentcleaningmayberequiredduetoexcessivelintfromcarpeting,beddingmaterials,etc.Itisimperativethatcontrolcompartments,burnersandcirculatingairpassagewaysoftheappliancebekeptclean.

• Donotputanythingaroundthefireplacethatwillobstructtheflowofventilationair.

• Clearanceinaccordancewithlocalinstallationcodesandtherequirementsofthegassupplier.

• Do keep the appliance area clear and free fromcombustiblematerial, gasolineandother flammablevaporsandliquids.

• Doexamineventingsystemperiodicallyandreplacedamagedparts.

• Domakeaperiodicvisualcheckofpilotandburners.Cleanandreplacedamagedparts.

• CAUTION:Theglassusedinyourfireplaceisceramicglass.Iftheglassiscrackedordamagedinanyway,itshouldbereplacedonlywithacompleteglassframeassemblyfromEmpire.See parts list on Pages 42 to 45.

• Donotusethisfireplaceifanyparthasbeenunderwater.Immediatelycallaqualifiedservicetechnicianto inspect theheaterand to replaceanypartof thecontrolsystemandanygascontrolwhichhasbeenunderwater.

• Any safety screen or guard removed for servicinganappliancemustbereplacedpriortooperatingtheappliance.

IMPORTANT SAFETY INFORMATION

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Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane.Smokingcandecreaseyourabilitytosmell.Beingaroundanodorforatimecanaffectyoursensitivityorabilitytodetectthatodor.Sometimesotherodorsintheareamaskthegasodor.Peoplemaynotsmellthegasodorortheirmindsareonsomethingelse.Thinkingaboutsmellingagasodorcanmakeiteasiertosmell.

The odorant in LP-Gas is colorless, and it can fade under some circumstances.Forexample,ifthereisanundergroundleak,themovementofthegasthroughsoilcanfiltertheodorant.OdorantsinLP-Gasalsoaresubjecttooxidation.Thisfadingcan

occurifthereisrustinsidethestoragetankorinirongaspipes.

Theodorantinescapedgascanadsorborabsorbontoorintowalls,masonryandothermaterialsandfabricsinaroom.Thatwilltakesomeoftheodorantoutofthegas,reducingitsodorintensity.

LP-Gasmaystratifyinaclosedarea,andtheodorintensitycouldvaryatdifferentlevels.Sinceitisheavierthanair,theremaybemoreodoratlowerlevels.Alwaysbesensitivetotheslightestgasodor.Ifyoudetectanyodor,treatitasaseriousleak.Immediatelygointoactionasinstructedearlier.

Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point

with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.

• Learn to recognize the odor of LP-Gas.Your local LP-GasDealercangiveyoua“ScratchandSniff”pamphlet.Useittofindoutwhatthepropaneodorsmellslike.IfyoususpectthatyourLP-Gashasaweakorabnormalodor,callyourLP-GasDealer.

• Ifyouarenotqualified,donotlightpilotlights,performservice,ormakeadjustmentstoappliancesontheLP-Gassystem.Ifyouarequalified,consciouslythinkabouttheodorofLP-Gaspriortoandwhilelightingpilotlightsorperformingserviceormakingadjustments.

• Sometimesabasementor a closed-uphousehasamustysmell thatcancoveruptheLP-Gasodor.Donottryto lightpilotlights,performservice,ormakeadjustmentsinanareawheretheconditionsaresuchthatyoumaynotdetecttheodoriftherehasbeenaleakofLP-Gas.

• Odorfade,duetooxidationbyrustoradsorptiononwallsofnewcylindersandtanks,ispossible.Therefore,peopleshouldbeparticularlyalertandcarefulwhennewtanksorcylindersareplacedinservice.Odorfadecanoccurinnewtanks,orreinstalledoldtanks,iftheyarefilledandallowedtosettoolongbeforerefilling.Cylindersandtankswhichhavebeenoutofserviceforatimemaydevelopinternalrustwhichwillcause

odorfade.Ifsuchconditionsaresuspectedtoexist,aperiodicsnifftestofthegasisadvisable.If you have any question about the gas odor, call your LP-Gas dealer. A periodic sniff test of the LP-Gas is a good safety measure under any condition.

• If,atanytime,youdonotsmelltheLP-Gasodorantandyouthinkyoushould,assumeyouhavealeak.ThentakethesameimmediateactionrecommendedabovefortheoccasionwhenyoudodetecttheodorizedLP-Gas.

• Ifyouexperienceacomplete“gasout,”(thecontainerisundernovaporpressure),turnthetankvalveoffimmediately.Ifthecontainervalveislefton,thecontainermaydrawinsomeairthroughopeningssuchaspilotlightorifices.Ifthisoccurs,somenewinternalrustingcouldoccur.Ifthevalveisleftopen,thentreatthecontainerasanewtank.Alwaysbesureyourcon-tainerisundervaporpressurebyturningitoffatthecontainerbeforeitgoescompletelyemptyorhavingitrefilledbeforeitiscompletelyempty.

• Donotoperateelectricswitches,lightmatches,useyourphone.Donotdoanythingthatcouldignitethegas.

• Geteveryoneoutofthebuilding,vehicle,trailer,orarea.DothatIMMEDIATELY.

• Closeallgastankorcylindersupplyvalves.• LP-Gasisheavierthanairandmaysettleinlowareassuchas

basements.Whenyouhavereasontosuspectagasleak,keepoutofbasementsandotherlowareas.Stayoutuntilfirefightersdeclarethemtobesafe.

• Useyourneighbor’sphoneandcallatrainedLP-Gasservice

person and the fire department. Even though youmay notcontinuetosmellgas,donotturnonthegasagain.Donotre-enterthebuilding,vehicle,trailer,orarea.

• Finally,lettheservicemanandfirefighterscheckforescapedgas.Havethemairouttheareabeforeyoureturn.Properlytrained LP-Gas service people should repair the leak, thencheckandrelightthegasapplianceforyou.

SOME POINTS TO REMEMBER

NO ODOR DETECTED - ODOR FADE

LP-GAS WARNING ODORIf a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.

That’s your signal to go into immediate action!

SAFETY INFORMATION FOR USERS OF LP GAS

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REQUIREMENTS FOR MASSACHUSETTSForallsidewallhorizontallyventedgasfueledequipmentinstalledineverydwelling,buildingorstructureusedinwholeorinpartforresidential purposes, including those owned or operated by theCommonwealthandwherethesidewallexhaustventterminationis less than seven (7) feet above finished grade in the area ofthe venting, includingbut not limited todecksandporches, thefollowingrequirementsshallbesatisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the timeof installationof thesidewall horizontal ventedgasfueledequipment,theinstallingplumberorgasfittershallobservethatahardwiredcarbonmonoxidedetectorwithanalarmandbatteryback-upisinstalledonthefloorlevelwherethegasequipmentistobeinstalled.Inaddition,theinstallingplumber or gasfitter shall observe that a battery operatedor hard wired carbon monoxide detector with an alarm isinstalledoneachadditional levelofthedwelling,buildingorstructureservedbythesidewallhorizontalventedgasfueledequipment.Itshallbetheresponsibilityofthepropertyownertosecuretheservicesofqualifiedlicensedprofessionalsfortheinstallationofhardwiredcarbonmonoxidedetectors

a. In the event that the side wall horizontally vented gasfueledequipmentisinstalledinacrawlspaceoranattic,thehardwiredcarbonmonoxidedetectorwithalarmandbattery back-upmay be installed on the next adjacentfloorlevel.

b. Intheeventthattherequirementsofthissubdivisioncannotbemetat the timeofcompletionof installation, theownershallhaveaperiodofthirty(30)daystocomplywiththeaboverequirements;provided,however,thatduringsaid thirty (30) day period, a battery operated carbonmonoxidedetectorwithanalarmshallbeinstalled.

2. APPROVED CARBON MONOXIDE DETECTORS. EachcarbonmonoxidedetectorasrequiredinaccordancewiththeaboveprovisionsshallcomplywithNFPA720andbeANSI/UL2034listedandIAScertified.

3. SIGNAGE. A metal or plastic identification plate shall bepermanently mounted to the exterior of the building at aminimumheightofeight(8)feetabovegradedirectlyinlinewith the exhaust vent terminal for the horizontally ventedgas fueled heating appliance or equipment. The sign shallread, in print size no less than one-half (1/2) inch in size,“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the sidewall horizontally vented gas fueled equipment shall notapprovetheinstallationunless,uponinspection,theinspectorobserves carbonmonoxide detectors and signage installedinaccordancewith theprovisionsof248CMR5.08(2)(a)1through4.

(b) EXEMPTIONS:Thefollowingequipmentisexemptfrom248CMR5.08(2)(a)1through4:

1. The equipment listed in Chapter 10 entitled“EquipmentNotRequiredToBeVented”inthemostcurrenteditionofNFPA54asadoptedbytheBoard;and

2. ProductApprovedsidewallhorizontallyventedgasfueled equipment installed in a room or structureseparate from the dwelling, building or structureusedinwholeorinpartforresidentialpurposes.

(d) MANUFACTURER REQUIREMENTS - GASEQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved sidewallhorizontallyventedgas fueledequipmentdoesnotprovidethepartsforventingthefluegases,butidentifies“special venting systems”, the following requirementsshallbesatisfiedbythemanufacturer:

1. Thereferenced“specialventingsystem”instructionsshall be includedwith the appliance or equipmentinstallationinstructions;and

2. The “special venting systems” shall be ProductApproved by the Board, and the instructions forthat system shall include a parts list and detailedinstallationinstruction.

(e) A copy of all installation instructions for all ProductApproved side wall horizontally vented gas fueledequipment, all venting instructions, all parts lists forventinginstructions,and/orallventingdesigninstructionsshall remain with the appliance or equipment at thecompletionoftheinstallation.

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Instructions to Installer1. Installer must leave instruction manual with owner after

installation.2. Installermusthaveownerfilloutandmailwarrantycardsupplied

withthefireplace.3. Installer should show owner how to start and operate the

fireplace.Thisdirectventgasfireplaceheater isdesignedtooperatewithallcombustionairbeingsiphonedfromtheoutsideofthebuildingandallexhaustgasesexpelledtotheoutsideofthebuilding.Theinformationcontainedinthismanualpertainstoallmodelsandgascontrolsystemsunlessotherwisenoted.

Warning: This unit is not for use with solid fuels.

Appliance Certification This fireplace is design certified in accordance with AmericanNationalStandard/CSAStandardANSIZ21.88/CSA2.33andbyUnderwritersLaboratoriesasaDirectVentGasFireplaceHeaterandshallbeinstalledaccordingtotheseinstructions.Consultyourlocalbuildingcodeagency,priortoinstallation,toensurecompliancewithlocalcodes-includingpermitsandinspections.The fireplace, when installed, must be electrically grounded inaccordancewithlocalcodesor,inabsenceoflocalcodes,withtheNational Electric Code ANSI/NFPA 70 or Canadian Electric code, CSA C22.1,ifanexternalelectricalsourceisutilized.Thesemodelsmaybeinstalledinabedroomorbed-sittingroomintheU.S.A.andCanada.Qualified Installing AgencyInstallationandreplacementofgaspiping,gasutilizationequipmentor accessories and repair and servicing of equipment shall beperformedonlybyaqualifiedagency.Theterm“qualifiedagency”meansanyindividual,firm,corporationorcompanywhicheitherinpersonorthrougharepresentativeisengagedinandisresponsiblefor(a)theinstallationorreplacementofgaspipingor(b)theconnection,installation,repairorservicingofequipment,whoisexperiencedinsuchwork,familiarwithallprecautionsrequiredandhascompliedwithalltherequirementsoftheauthorityhavingjurisdiction.

StateofMassachusetts:TheinstallationmustbemadebyalicensedplumberorgasfitterintheCommonwealthofMassachusetts.

Theinstallationmustconformwithlocalcodesor,intheabsenceoflocalcodes,withtheNational Fuel Gas Code ANSI Z223.1/NFPA 54* Natural Gas and Propane Installation Code, or CSA B149.1 in Canada. *Available from the American National Standards Institute, Inc. 11 West 42nd St., New York, N.Y. 10036.

Warning:ANYCHANGETOTHISFIREPLACEORITSCONTROLS CAN BE DANGEROUS.Improperinstallationoruseofthefireplacecancauseseriousinjuryordeathfromfire,burns,explosions,orcarbonmonoxidepoisoning.

Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change.ImportantAllcorrespondenceshouldrefertocompleteModelNumber,SerialNumberandtypeofgas.

High Altitude When installing thisunitatanelevationabove2000 feet (in theUnitedStates)itmaybenecessarytodecreasetheinputratingbychanging theexistingburnerorifice toasmallersize.Generally,inputshouldbereduced4percentforeach1000feetabovesealevel.However,iftheheatingvalueofthegashasbeenreduced,thisgeneralrulemaynotapply.Checkwithlocalgasutilityforproperorificesizeidentification.Canadian High Altitude Altitude:0-4500feet(0-1370m)Wheninstallingthisunitatanelevationabove4500feet(inCanada),checkwithlocalauthorities.Consultyourlocalgasutilityforassistanceindeterminingtheproperorificeforlocation.PreparationThisdirectventgasfireplaceanditscomponentsaretestedandsafewhen installed in accordancewith this InstallationManual.Reporttoyourdealeranypartsdamagedinshipment,specificallycheckglasscondition.Donotinstallunitwithdamaged,incomplete,orsubstituteparts.Readallinstructionsbeforestartinginstallationandfollowtheseinstructionscarefullyduringinstallationtoinsuremaximumbenefitandsafety.Failuretofollowthemwillvoidyourwarrantyandmaypresentafirehazard.Thewarrantywillbevoidedby,andthewarranterdisclaimsanyresponsibilityforthefollowingactions:• Installation of any damaged fireplace or vent system

component.• Modificationofthefireplaceordirectventsystem.• InstallationotherthanasinstructedbyEmpireComfortSystems,

Inc.• Improperpositioningofthelogs,glassdoorordecorativemedia.• Installationand/oruseofanycomponentpartnotmanufactured

orapprovedbymanufacturer.

INTRODUCTION

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Figure 1

NOTE: Airshuttersettingsarefactoryminimumsettings.Someventingconfigurationsmayrequireminorairshutteradjustmentsforoptimumperformance.

SPECIFICATIONS

FIREPLACE DIMENSIONS

DVLL NAT DVLL LP DVTL NAT DVTL LPInputBtu/hrMaximum 34,500 31,500 34,500 31,500Btu/hrMinimum 18,000 20,500 17,000 16,700KWH(Maximum) 10.1 9.2 10.1 9.2(Minimum) 5.3 6.0 5.0 4.9Orifice #32, P211 #51, P210 #32, P211 #51, P210Min.RateScrew #41 #52 #41 #52AirShutterOpening-Front 9/16in. FULL OPEN 9/16 FULL OPENHeightwithoutstandoff 24-1/4in.(616mm) 24-1/4in.(616mm) 24-1/4in.(616mm) 24-1/4in.(616mm)Width 51-1/16in.(129.7cm) 51-1/16in.(129.7cm) 51-1/16in.(129.7cm) 51-1/16in.(129.7cm)Depth 15-13/16in.(402mm) 15-13/16in.(402mm) 15-13/16in.(402mm) 15-13/16in.(402mm)GasInletShutoffValve(Pipe) 1/2NPT 1/2NPT 1/2NPT 1/2NPT

DIMENSIONS ininches(metric)

DVLL(DVTL)

A 51-1/16(129.7cm)

B 44-1/2(113.0cm)

C 16-1/2(419mm)

D 36-5/8(930mm)

E 24-5/8(625mm)

F 15-13/16(402mm)

G 6-9/16(167mm)

H 9-1/4(235mm)

I 23-7/8(606mm)

J 1-9/16(40mm)

K 1-1/4(32mm)

E

JUNCTION BOX

K

12” (305mm)

LEFT SIDE VIEW

RIGHT SIDE VIEWTOP VIEW

A

B

C

D

JUNCTION BOX FRONT VIEW

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Mantel Chart

A 20"(508mm) J 17-1/2"(444mm)B 21-1/2"(546mm) K 17"(431mm)C 13-1/2"(343mm) L 16-1/2"(419mm)D 12"(305mm) M 16"(406mm)E 20-1/2"(521mm) N 15-1/2"(394mm)F 19-1/2"(495mm) O 15"(381mm)G 19"(482mm) P 14-1/2"(368mm)H 18-1/2"(469mm) Q 14"(356mm)I 18"(457mm) R 13"(330mm)

Figure 4

Ceiling Height and Side Wall Clearances Minimum ceiling height is 46-3/4" (1.17m) from top of fireplaceopening.Clearancefromsideoffireplacetoadjacentsidewallis2"(51mm).

Note:Somedecorativefrontsrequiremorethan2"clearanceduetofrontsize.

Figure 5

CLEARANCESClearance to Combustibles - Shown in inches (metric)Back 1-1/4(32mm)Side 3-1/8(79mm)Floor 0(0mm)TopStand-off 12(305mm)TopFramingEdge 12(305mm)MinimumHeightfromTopofFireplaceOpeningToCeiling 46-3/4(1.17m)

Figure 2

Combustible MaterialNogreetingcards,stockingsorornamentationofanytypeshouldbeplacedonorattached to the fireplace.Theflowof heat canignitecombustibles.

ONLY NON-COMBUSTIBLE MATERIALSALLOWED OVER THE FIREPLACE FACE

ON EACH SIDE

3-1/8” (79mm) 3-1/8” (79mm)

1-1/4” (3mm)

Figure 3

Television ConsiderationsInstallingatelevisionaboveafireplacehasbecomeincreasinglypopular;however,theareaaboveanyfireplacegetshotandmostTVmanufacturersrecommendagainstplacingtheirproductsnearaheatsource.Ifyouinstallatelevisionabovethisfireplace,EmpireComfortSys-temsacceptsnoresponsibilityfordamageorinjuries.Followthetelevision manufacturer’s installation instructions, including anyrecommendationsregardingproximitytoheatsources.IfyouhaveaTVaboveyourfireplace, turnoff thefireplaceandletitcoolcompletelybeforeservicingortouchinganybuttonsontheTV.

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Figure 6

CORNER INSTALLATION

ANGLED CORNER INSTALLATION

ISLANDINSTALLATION

ROOM DIVIDERINSTALLATION

FLUSH WALLINSTALLATION

CABINETINSTALLATION

LOCATING FIREPLACENote: IslandandRoomDividerinstallationispossibleaslongasthehorizontalportionoftheventsystemdoesnotexceed20feet(609.6cm)withaminimumverticalrunof8feet(243.8cm).SeedetailsinVentingSection.See Figure 6.

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GAS SUPPLYThe gas pipeline can be brought in through the left side of theappliance.ConsultthecurrentNationalFuelGasCode,ANSIZ223.1CAN/CGA-B149(.1or.2)installationcode.

Recommended Gas Pipe Diameter

Pipe Length Schedule 40 Pipe Inside Diameter

Tubing, Type LOutside Diameter

Nat. L.P. Nat. L.P.

0-10ft0-3m

1/2in.12.7mm

3/8in.9.5mm

1/2in.12.7mm

3/8in.9.5mm

11-40ft4-12m

1/2in.12.7mm

1/2in.12.7mm

5/8in.15.9mm

1/2in.12.7mm

41-100ft13-30m

1/2in.12.7mm

1/2in.12.7mm

3/4in.19mm

1/2in.12.7mm

101-150ft31-46m

3/4in.19mm

1/2in.12.7mm

7/8in.22.2mm

3/4in.1.9mm

Note:Neveruseplasticpipe.Checktoconfirmwhetheryourlocalcodesallowcoppertubingorgalvanized.Note:Sincesomemunicipalitieshaveadditionallocalcodes,itisalwaysbesttoconsultyourlocalauthorityandinstallationcode.Theuseofthefollowinggasconnectorsisrecommended:— ANSZ21.24ApplianceConnectorsofCorrugatedMetalTubing

andFittings.— ANSZ21.45AssembledFlexibleApplianceConnectorsofOther

ThanAll-MetalConstructionTheaboveconnectorsmaybeusedifacceptablebytheauthorityhaving jurisdiction. The state of Massachusetts requires that aflexibleapplianceconnectorcannotexceedthreefeetinlength.

▲

►

▼ ◄

◄

FLEXIBLE GAS LINE CONNECTION

GAS SUPPLYTEE HANDLE

FLEX TUBING

FLARE SHUT OFF VALVE

FLARE FITTING

Figure 7

GasSupplyPressure(inchesw.c.)

Minimum Normal Maximum

NaturalGas 5.0 7.0 14.0

LP(Propane) 10.8 11.0 14.0

ManifoldPressure(inchesw.c.)

Normal(HI)

NaturalGas 3.5

LP(Propane) 10.0

Installing a New Main Gas Cock

Eachapplianceshouldhaveitsownmanualgascock.Amanualmaingascockshouldbelocatedinthevicinityoftheunit.Wherenoneexists,orwhereitssizeorlocationisnotadequate,contactyourlocalauthorizedinstallerforinstallationorrelocation.Compoundsusedonthreadedjointsofgaspipingshallberesistanttotheactionofliquefiedpetroleumgases.Thegaslinesmustbecheckedforleaksbytheinstaller.Thisshouldbedonewithasoapsolutionwatchingforbubblesonallexposedconnections,andifunexposed,apressuretestshouldbemade.Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!NOTE:Thegascontrolsareequippedwithacapturedscrewtypepressuretestpoint,thereforeitisnotnecessarytoprovidea1/8in.testpointupstreamofthecontrol.Whenusingcopperorflexconnectoruseonlyapprovedfittings.Theapplianceanditsindividualshutoffvalvemustbedisconnectedfromsupplypipingsystemduringanypressuretestingofthatsystemattestpressuresinexcessof1/2psig(3.5kPa).Theappliancemustbeisolatedfromthegassupplypipingsystembyclosingitsindividualmanualshutoffvalveduringanypressuretestingofthegassupplypipingsystemattestpressuresequaltoorlessthan1/2psig(3.5kPa).Attention!Ifoneoftheproceduresresultsinpressuresinexcessof1/2psig(14in.w.c.)(3.5kPa)onthefireplacegasvalve,itwillresultinahazardouscondition.Checking Manifold PressuresBoth Propane and Natural gas valves have a built-in pressureregulatorinthegasvalve.Naturalgasmodelswillhaveamanifoldpressureofapproximately3.5in.w.c.(.871kPa)atthevalveoutletwiththeinletpressuretothevalvefromaminimumof5.0in.w.c.(1.245kPa)forthepurposeofinputadjustmenttoamaximumof14.0in.w.c.(3.484kPa).Propanegasmodelswillhaveamanifoldpressure approximately 10.0 in. (2.49kPa) at the valve outletwiththeinletpressuretothevalvefromaminimumof10.8in.w.c.(2.68kPa) for thepurposeof inputadjustment toamaximumof 14.0in.w.c.(3.484kPa).

2-7/16”

(61 mm)

8-1/4”

(209.5mm)

Figure 8

33598-6-0115

Vent Pipe ClearanceNote:Maintainoneinch(1in.)ofclearancearoundverticalventpipe.See Figure 9.Forhorizontalvent,maintainaminimum1in.clearancetothebottom,twoinchestothesidesofthevent,and3in.clearancetocombustiblesabovetheventpipe.See Figure 10.

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VENT PIPE

1” (25mm) MINIMUM CLEARANCE AROUND VENT PIPE

Figure 9

2” (50.8mm)

TOP OF VENT PIPE

4”DIAMETER

FLUE

6-5/8”DIAMETER

INTAKE VENT

3” (76mm)

1” (25.4mm)

Figure 10

INSTALLATION

Attention: Horizontal venting through a wall requires a wallthimbleontheinteriorsideofthewallabovethepipe.

SPECIAL VENT SYSTEMSThefollowingventsystemsareacceptableforusewithDV(TL,LL)41FPseriesfireplaces:Simpson Duravent® GS 4" - 6 5/8"Selkirk Direct-Temp® 4" - 6 5/8"Security Secure Vent® 4" - 6 5/8"EmpireFlexventKitDVVK-4F,refertopage30.

33598-6-0115

INSTALLATIONFraming and Finishing

NOTE: You must use the standoffs that are supplied with the fireplace. The standoffs are shipped in a flat-state on top of the fireplace.

1. Locatethetwo(2)steelstandoffsandtwo(2)headershieldsattachedtothebackofthefireplace.

2. Removethetwo(2)screwsthatsecurethestandoffsandheadershieldsinplace;savethescrews.

3. Therightandleftstandoffshaveaperforationlocatedinthemiddle.Bendthemattheperforationtoalittlemorethan90°.

4. Bendtheshorttabsoneachendtheoppositedirection.Securethestandoffstothefireplacetopwiththree(3)screwseachfromthehardwarebag.Therearepilotholeslocatedinthetopofthefireplaceforeachstand-off.

5. Verifythatthefrontofthestandoffsare1/2in.(13mm)backfrom the face of the fireplace. Verify that the stand-off is 12in.(305mm)tall.

6. Locatethebottomheadershield;itistheshorterone.Usingfour(4)screws,attachitbetweenthestandoffs.

7. Locatethetopheadershield;itisthelongerone.Usingfour(4)screws,attachitbetweenthestandoffs.See Figure 12.

8. Removethenon-combustibleboardthatisshippedbetweenthefireplaceandpallet.

9. Frameinfireplacewithaheaderacrossthetop. IMPORTANT:Allowforfinishedfacewhensettingthedepthoftheframe.

10. Attachthefireplacetotheframing.See Figure 12. 11. Installthenon-combustibleboardacrossthetopandsidesof

thefireplace.Theboardsitsonthe1/2in.surfaceontopofthefireplaceandinfrontofthestandoffs.See Figure 11.

IMPORTANT: IN ORDER TO USE SOME OPTIONAL FRONTS YOU MUST RAISE THE FIREPLACE ON A HEARTH SO THE BOTTOM OF THE FIREPLACE IS A MINIMUM DISTANCE ABOVE THE TOP OF THE HEARTH EXTENSION FINISHING MATERIAL. CHECK DECORATIVE FRONT DIMENSIONS PRIOR TO SETTING THE HEIGHT OF THE FIREPLACE HEARTH EXTENSION.

NON-COMBUSTIBLEBOARD

Figure 11

Flush Mount Mantel Installation The fireplace must extend 3/4 in. (19mm) beyond finishedwall surfacewhen using a flushmountmantel. Refer to Figure12 to locate nailing flanges on fireplace sides. Mark and drillfour (4) 1/8 in. holes into fireplace side to mount each nailingflange. Use eight (8) 1/2 in. hex-head screws supplied inhardware package to attach nailing flanges to fireplace sides.

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STAND-OFF

STAND-OFFTOP

HEADER SHIELD

BOTTOM HEADER SHIELD

NAIL OR OTHER SUITABLE FASTENER

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Figure 12

33598-6-0115

FinishingFinishthewallswiththematerialofyourchoice.Figure4onpage8showstheminimumverticalandcorrespondingmaximumhorizontaldimensionsofmantelsorothercombustibleprojectionsabovethetopfrontedgeofthefireplace.Onlynon-combustiblematerialsmaybeusedtocoverthemetalfireplaceface.

Flush Wall Installation

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HEADER: A DOUBLE HEADER

OR PLACING THE HEADER

VERTICALLY IS RECOMMENDED

STANDOFF 12” (305mm)

HEIGHT ABOVE TOP OF

THE FIREPLACE

FIRST 13-1/2” (343mm)

NON-COMBUSTIBLE

FINISHED WALL

TOP OF THE

FIREPLACE

Figure 14

Combustible Surround InstallationCOMBUSTIBLE MANTLE

FINISHED WALL2 X 4 HEADERS

STANDOFFS

NON-COMBUSTIBLE MATERIAL

13-1/2” (343mm)

NON-COMBUSTIBLE MATERIAL

SUPPLIED WITH FIREPLACE

Figure 15

FramingFireplaceframingcanbebuiltbeforeorafterthefireplaceissetinplace.Framingshouldbepositionedtoaccommodatewallcoveringandfireplacefacingmaterial.Thefireplaceframingshouldbeconstructedof2x4lumberorheavier.Theframingheadersmayrestonthefireplacestandoffs.Refer to Figure 13 for minimum framing dimensions.CAUTION: MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMING METHODS, AND WALL COVERING DETAILS BEFORE FRAMING CONSTRUCTION BEGINS.

B

C

A

DVLL/DVTLA 36-7/8in.(937mm)B 54-1/2in.(138.4cm)C 17-1/16in.(433mm)

Figure 13

Framing dimension "A" includes a 12 in. (304 mm) clearance for standoffs on firebox. After installing firebox into framing, the finished wall surface must cover the 12 in. (304mm) opening above the firebox. Board provided with fireplace.

ATTENTION: Ifabaseormantelisnotusedandtheapplianceisinstalleddirectlyoncarpeting,tileorothercombustiblematerialotherthanwoodflooring,itshallbeinstalledonametalorwoodpanelextending the fullwidthanddepthof theappliance.TheverticaldimensioninFigure 13mustbeadjustedwhenametalorwoodpanelisplacedbeneaththeappliance.CAUTION:Ifthejointsbetweenthefinishedwallandthefireplacesurround (top and sides) are sealed, a 300°Fminimumsealantmaterialmustbeused.Thesejointsarenotrequiredtobesealed.Onlynon-combustiblematerial(using300°Fminimumadhesiveifneeded),canbeappliedasfacingtothefireplacesurround.

INSTALLATION

33598-6-0115

Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes.

Vent Runs

Inplanningtheinstallationforthefireplace,itisnecessarytoinstallcertaincomponentsbeforetheapplianceiscompletelypositionedandinstalled.Theseincludethedirectventsystem,gaspipingfortheapplianceandtheelectricalwiring.Theappliancecanbemountedonanyofthefollowingsurfaces:1.Aflat,hardcombustiblesurface.2.Araisedwoodenplatform.3.Four(4)cornersupports.(Example:Four(4)concretemasonry

blocks.)Thesesupportsmustbepositionedsotheycontactallfour(4)perimeteredgesonthebottomoftheunitandunderthecenterlegsupports.Twomoresupportsspacedevenlyforfrontandbackmayberequiredpendinglocalcode.

Vertical, 90° Elbow With Horizontal Termination

3” (76mm)

MINIMUM CLEARANCE

TO COMBUSTIBLES

57-3/4”

(146.7cm)

VENT CAP/THIMBLE

WALL FIRESTOP

Figure 16

IMPORTANT: MINIMUM HEIGHT OFF THE TOP REQUIREMENTSDVLL & DVLT -MUSTUSEa2ft.(610mm)verticalventpipeasthefirstsectionBEFOREinstallingtheelbow.

Vertical, 90° Elbow ToHorizontal Out The Wall

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90°ELBOW

VENT CAP

WALLFIRESTOP

A

PIPE LENGTH

B

C

A B C

6in. 11-3/4in.to12-3/4in.(298mmto323mm)

4-3/4in.to6-1/4in.(121mmto159mm)

9in. 14-1/4in.to15-3/4in.(362mmto400mm)

7-3/4in.to9-1/4in.(197mmto235mm)

12in. 17-1/4in.to18-3/4in.(438mmto476mm)

10-3/4in.to12-1/4in.(273mmto311mm)

Figure 17

VENTING FIREPLACE

33598-6-0115

Maximum Horizontal Run For A Minimum Vertical Rise

20” (50.8 cm)

MAXIMUM

24” (609.6mm)

MINIMUM VENT

PIPE LENGTH

Figure 19

Minimum Vertical Rise For Maximum Horizontal Run20’

(6.1M)

8’ (243.8cm)TO TOPOF UNIT

Figure 20

Corner Installation Vertical, 90° Elbow To Horizontal Out The Wall

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B

A

C◄ ►E

D

*NOTE: YOU MUST USE A 2’ (609.6mm) VERTICAL

VENT PIPE AS YOUR FIRST SECTION BEFORE

INSTALLING THE ELBOW.

VENT CAP

THIMBLE

WALL

FIRESTOP

*

DVLL/DVTL

A 62-1/4in.(158.1cm)

B 44-1/16in.(111.9cm)

C 24-5/8in.(62.6cm)

D 88-1/16in.(223.7cm)

E 24in.(60.9mm)

Figure 18Note:Cornerinstallationmayrequiremoreverticalventpipethanjusttheminimumrequireddependingonwallthicknessandhorizontaldimension.

VENTING FIREPLACE

33598-6-0115

EXAMPLE A:Iftheverticaldimensionfromthetopoftheunitis35ft.(10.67m),thehorizontalruntotheouterwallflangemustnotexceed5ft(1.52m).EXAMPLE B:Iftheverticaldimensionfromthetopoftheunitis5ft.(1.52m),thehorizontalruntotheouterwallflangemustnotexceed11ft.(3.35m).Special Note: Foreach45degreeelbowinstalledinthehorizontalrun, the length of the horizontal run MUST be reduced by 18"(45cm).Thisdoesnotapplyifthe45degreeelbowsareinstalledontheverticalpartoftheventsystem.Reduce3ft.(91.4cm)forevery90°elbow.Example:Accordingtothechartthemaximumhorizontalventlengthis20ft.(6.10m)andiftwo45degreeelbowsarerequiredinthehorizontalventitmustbereducedto17ft.(5.18m).Themaximum number of 45 degree elbows permitted per sidewallinstallationistwo.Theseelbowscanbeinstalledineithertheverticalorhorizontalrun.NOTE:Thefirstelbowdoesnotgetcounted.

Vertical VentingWhenventinglongstraightverticalsections,useoftheverticalventbafflesmayberequiredforoptimalflameperformance.Toinstallverticalventbaffles,alignthetwoholesontheverticalventbafflewiththetwoholesinthefluebaffle.Securetheverticalventbafflewiththescrewsprovided.Repeatforbothsidesofthefluebaffle.

Figure 22

VENTING FIREPLACETo Use the Vent Graph 1. Determinetheheightofthecenterofthehorizontalventpipe.

Using thisdimensionon theSidewallVentGraph, locate thepointitintersectswiththeslantedgraphline.

2. Fromthepointof this intersection,drawavertical lineto thebottomofthegraph.

3. Selecttheindicateddimension,andpositiontheunitinaccordancewithsame.

Acceptableverticalandhorizontalventrun. (40ft.(12.19m)maximumverticaland20ft.(6.10m)maximumhorizontal)

Unacceptableverticalandhorizontalventrun.Figure 21

33598-6-0115

Example Of Possible Venting System Using One 90° Elbow8 ft. (2.44m) is listed asminimum vertical vent runwith 20 ft. (6.10m)ofmaximumhorizontalventrun.Verticaldimensionsarebasedoncenterlinetocenterlineofpipe.Horizontaldimensionsarebasedoncenterlineofpipetoexteriorofwall.

FIRE STOP ATCEILING LEVEL

H

V

SEE GRAPH (Figure 21) FOR PERMISSIBLE"H" AND "V" DIMENSIONS

Figure 24

Below Grade InstallationWhenitisnotpossibletomeettherequiredventterminalclearancesof12in.(305mm)abovegradelevel,asnorkelkitisrecommended.Itallowsinstallationdepthdownto7in.(178mm)belowgradelevel.The7in.(178mm)ismeasuredfromthecenterofthehorizontalventpipeasitpenetratesthroughthewall.

Ensure the sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termination area.

Typical Basement Installation

18”(457mm)MINIMUM3” (76mm)

MINIMUM

COMBUSTIBLEPROJECTION

PIPE STRAP

48”(121.9cm)

12”(305 mm)

ABOVE GRADE

Figure 23

VENTING FIREPLACE

33598-6-0115

Example Of Possible Venting System Using Two (2) 90° Elbows

Examplesofpossibleventingsystemsusingtwo(2)90°elbows. VislistedasminimumverticaldimensionsandH1+H2islistedastotalofmaximumhorizontaldimensions.Themaximumverticalandhorizontaldistancesfortwo(2)90°elbowsasshownin Figure 25is37ft.(11.28m).

FIRE STOP ATCEILING LEVEL

H1

H2

V

SEE GRAPH (Figure 21) FOR PERMISSIBLE"H" AND "V" DIMENSION

NOTE: H1 AND H2 MUST BE ADDED TOGETHER TO USE GRAPH THEN SUBTRACT 3' (91.4 cm) FOR THE SECOND 90° ELBOW

Figure 25

VENTING FIREPLACE

33598-6-0115

VENT CAP

9” (229 mm)MINIMUM TO SIDE WALL

Figure 27

VENTING FIREPLACE 10”

(254mm)

12”(305mm)

A

CENTER OF FRAMING(MINIMUM VENT)

V

CENTEROF ELBOW

H

C

B

C

B

Figure 26

MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE

Positioning the FireplaceFIREPLACESERIES

HARD ELBOW DIMENSIONSA B C

DVLL/DVTL 55-5/8in.(141.3cm)

5in.(127mm)

7in.(178mm)

Determine theexactpositionof theapplianceso thedirectventterminationwillbecentered(ifpossible)betweentwo(2)studs.Thiswillavoidanyextraframing.Allventkitpipesshouldbeassembledontheunitaftertheunitismovedintothefinalposition.Cutting the Hole Afterthefireplacehasbeenpositionedinitspermanentlocation,theholethroughtheexteriorwallofthehousecanbecut.Thisholemustbe12in.(305mm)highx10in.(254mm)widewithitscenterlinedeterminedbytheamountofverticalriseandhorizontalrunofthetermination.See Figure 26. Whenlocatingtheholeitmustbenotedthatthebottomofthecapmustbe12in.(305mm)abovethegroundlevel,andtopofthecapmustbenolessthan18in.(457mm)belowacombustibleprojection,andnocloserthan9in.(229mm)toanywallrunningparalleltoventtermination.See Figure 27.

33598-6-0115

24” (61 cm) MINIMUM CLEARANCETO COMBUSTIBLES

H1 H2

V1

Figure 28

H1 H2

V1

EXAMPLES - TOP VENT RUN

Iftotalhorizontalneedstobe8'(2.44m),thentheminimumrequiredverticalis5'(1.52m).

H=8'(+90°)=11'(equivalenthorizontal)

H=2.44m(+90°)=2.44m(equivalenthorizontal)

Fromthegraphtherequiredverticalis5'(1.52m). Figure 29

Iftotalhorizontalneedstobe10'(3.05m),thentheminimumrequiredverticalis7'(2.13m).

H=10'(90°+90°)=16'(equivalenthorizontal)

H=3.05m(90°+90°)=4.88m(equivalenthorizontal)

Fromthegraphtherequiredverticalis7'(2.13m).

33598-6-0115

EXAMPLES - TOP VENT RUNH1 H2

V1

Figure 30

Iftotalverticalistobe9'(2.74m),thenthemaximumallowedhorizontalruncanbe20'(6.10m).

H=20'

H=6.10m

Fromthegraphtheallowedverticalis20'(6.10m).

33598-6-0115

Terminationclearanceforbuildingswithcombustibleandnoncombustibleexteriors.

Vertical Sidewall InstallationsImportant!Minimumclearancebetweenventpipesandcombustiblematerialsisthree(3in.)(76mm)ontop,and(1in.)(25mm)onbottomandsides.Important!Whenventterminationexitsthroughfoundationlessthan20in.(508mm)belowsidingoutcrop,theventpipemustextendoutwardsothatthehorizontalventterminalislocatedflushto,orbeyondtheoutcropsiding.Information on Various Venting Routes and ComponentsImportant:Itisalwaysbesttolocatethefireplaceinsuchawaythatminimizesthenumberofoffsetsandhorizontalventlength.Sinceitisveryimportantthattheventingsystemmaintainitsbalancebetweenthecombustionairintakeandthefluegasexhaust,certainlimitationsastoventconfigurationsapplyandmustbestrictlyadheredto.Thegraphshowing the relationshipbetweenverticalandhorizontalsidewall ventingwillhelp todetermine thevariousvent lengthsallowable.Thehorizontalventrunreferstothetotallengthofventpipefromthefluecollarofthefireplacetothefaceoftheouterwall.Themaximumhorizontalventrunis20ft.(457cm)whentheverticalventriseis8ft.(244cm).See Figure 21. Ventingterminalsshallnotberecessedintowallorsiding.

Figure 31

TERMINATION CLEARANCES

33598-6-0115

Figure 32

VENT TERMINAL AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED

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A = *Clearanceabovegrade,veranda,porch,deckorbalcony[*12inches(30cm)minimum]

B = clearancetowindowordoorthatmaybeopened[*12inches(30cm)minimumforappliances<100,000Btuh(30kW)

C = clearancetopermanentlyclosedwindow[minimum12inches(30cm)recommendedtopreventcondensationonwindow]

D = verticalclearancetoventilatedsoffitlocatedabovetheterminalwithinahorizontaldistanceof24 inches (60cm) fromthecenteroftheterminal[18Inches(46cm)minimum

E = clearancetounventilatedsoffit[12inches30cm)minimum]F = clearancetooutsidecorner[SeePage22]G= clearancetoinsidecorner[SeePage22]H = *not to be installed above a meter/regulator assembly

within3feet(90cm)horizontallyfromthecenter-lineoftheregulator

I = clearance to service regulator vent outlet [*6 feet (1.8m)minimum]

J = clearancetonon-mechanicalairsupplyinlettobuildingorthecombustionairinlettoanyotherappliance[*12inches(30cm)minimumforappliances≤100,000Btuh(30kW)

36inches(90cm)minimumforappliances>100,000Btuh(30kW)]

K = clearancetoamechanicalairsupplyinlet[*6feet(1.8m)minimum]

L = †clearanceabovepavedsidewalkorapaveddrivewaylocatedonpublicproperty[*7feet(2.1m)minimum]

M= clearanceunderveranda,porch,deck,orbalcony[*12inches(30cm)minimum¥]

† aventshallnotterminatedirectlyaboveasidewalkorpaveddrivewaywhichislocatedbetweentwosinglefamilydwellingsandservesbothdwellings*

¥ onlypermitted ifveranda,porch,deck,orbalcony, is fullyopenonaminimumof2sidesbeneaththefloor*

* asspecifiedinCGAB149InstallationsCodesorANSIZ223.1.Note: Local Codes or Regulations may require differentclearances.

VENT CLEARANCES

33598-6-0115

Installing Vent Components BegintheventsysteminstallationbyinstallingthefirstDuraventcomponenttothestartingcollar,24inch(60.10cm)minimumstraightpipeonthetopoftheappliance,thentheremainingpipelengthandthehorizontalorverticalterminationkit.NOTE: All outer connection joints must be sealed with aluminum tape, screws or silicone sealant rated above 300°F/149°C. The inner flue joints do not require any sealant.Duraventventsystemcomponentslockintoplacebyslidingtheconcentricpipesectionwithfour(4)equallyspacedinteriorbeadsontotheappliancecollarorpreviouslyinstalledcomponentendwithfour(4)equallyspacedindentedsections.Whentheinternalbeadsofeachstartingouterpipelineup,rotatepipesectionclockwise90°(approximately3inches).Theventpipeisnowlockedtogether.Continueaddingcomponentsperthepre-plannedventsystemconfiguration.Becertainthateachsucceedingventcomponentissecurelyfittedandlockedintotheprecedingcomponentintheventsystem.

Special Venting Components (Duravent)SeeEmpireComfortSystemsRetailPriceListfor4x6-5/8inchDuraventpartnumbersandpricing.

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PIPE LENGTH

WALL STRAP

90° ELBOW

WALL THIMBLE

CEILING FIRESTOP

90° ELBOW OR45° ELBOW

HORIZONTAL TERMINATION(MAXIMUM OF TWO 90° ELBOWS)

VERTICAL TERMINATION(MAXIMUM OF

THREE 90° ELBOWS)

STORM COLLAR

ROOF FLASHING

VENT SYSTEM IDENTIFICATION

Figure 33

33598-6-0115

A

B

WALL FIRESTOP HOLE IS OFF-SETTOWARDS BOTTOM OF WALL OPENING

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Vent Size A B6-5/8in.

(168.3mm)12-3/8in

(314.3mm).12-3/8in.(314.3mm)

Figure 35VerticalrunsofthissystemwhichpassthroughceilingsrequiretheuseofONE(1)ceilingfirestopattheholeineachceilingthroughwhichtheventpasses.Positionaplumbbobdirectlyoverthecenteroftheverticalventcomponentandmarktheceilingtoestablishthecenterpointofthevent.Drillaholeordriveanailthroughthiscenterpointandcheckthefloorabove foranyobstructionssuchaswiringorplumbingruns.Repositiontheapplianceandventsystem,ifnecessary,toaccommodateceilingjoistsand/orobstructions.Cutanappropriatesizedholethroughtheceiling,usingthecenterpointpreviouslymarked.See Figure 36.Frametheholewithframinglumberthesamesizeastheceilingjoists.See Figure 36.

B

A

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EXISTING CEILING JOISTS

NEW FRAMING

CEILING BELOW

Vent Size A B6-5/8in.

(168.3mm)9-1/2in.

(241.3mm)9-1/2in.

(241.3mm)

Figure 36

Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontalrun.Thepipesupportsshouldbeplacedaroundthepipeandnailedinplacetoframingmembers.ThereMUSTBEa3inchclearancetocombustiblesabovefluepipeandelbowsand1inchclearanceonbothsidesandbottomofthefluepipetocombustiblesonallhorizontalpipesectionsandelbows.Verticalrunsofthisventsystemsmustbesupportedevery4feetabove theapplianceflueoutletbywallbracketsattached to theventpipeandsecuredwithnailsorscrews tostructural framingmembers.

PIPE STRAP STUD WALL

FLUE OUTLET

1” (25.4mm)MINIMUM

1-1/4” (32.7mm)MINIMUM

48”(121.9cm)

Figure 34

Installing Firestops Firestopsarerequiredforsafetywhenevertheventsystempassesthroughaninteriorwall,anexteriorwall,oraceiling.Thesefirestopsactasafirebreakheatshieldandasameanstoinsurethatminimumclearancesaremaintainedtotheventsystem.Horizontalrunsintheventsystemwhichpassthrougheitherinteriororexteriorwalls,requiretheuseofwallfirestopsonbothsidesofthewallthroughwhichtheventpasses.Cut an appropriate sized hole in wall.See Figure 35. Positionfirestoponinteriorsideofwallforhole.Attention: Wall firestop hole is off-set towards bottom of wallopening.Securewithnailsorscrews.Continuetheventrunthroughthefirestop.See Figure 35.

Attention: Horizontal venting through a wall requires a wallthimbleontheinteriorsideofthewallabovethepipe.

VENTING FRAMING AND FINISHING

33598-6-0115

IftheareaabovetheceilingisNOTanattic,positionandsecurethe ceiling firestopon the ceiling sideof thepreviously cut andframedhole.See Figure 37.Iftheareaabovetheceilingisanattic,positionandsecure thefirestopon topof thepreviously framedhole.See Figure 38.NOTE: Removeinsulationfromtheframedareaintheatticbeforeinstallingthefirestopand/orventpipes.

A

B▲

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NAILS, 4 REQUIRED

CEILING FIRESTOP

Vent Size A B6-5/8"

(168.3mm)9-1/2"

(241.3mm)9-1/2"

(241.3mm)

Figure 37

VENTING FRAMING AND FINISHING

A

B

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NAILS, 4 REQUIREDCEILING FIRESTOP

Vent Size A B6-5/8"

(168.3mm)9-1/2"

(241.3mm)9-1/2"

(241.3mm)

Figure 38

33598-6-0115

NOTE: Terminationcapshouldpassthroughthewallfirestopfromtheexteriorofthebuilding.Adjusttheterminationcaptoitsfinalexteriorpositiononthebuilding.

Warning:Terminationcapmustbepositionedsothatarrowispointingup.

Attach the termination capwith the fourwoodscrewsprovided.Beforeattachmentofthetermination,runabeadofsiliconesealantratedabove250°Fonitsoutsideedgetoo,soastomakeasealtotheexteriorwall.NOTE: Woodscrewscanandshouldbereplacedwithappropriate

fastenersforuseonstucco,brick,concreteorothertypesofsiding.

CAUTION:Ifexteriorwallsarefinishedwithvinylsiding,(ormaterialsthatcouldbecomediscoloredorwarp)itisnecessarytoinstallavinylsidingstandoff.Thevinylsidingstandoffwillbeinstalledbetweentheventterminationandtheexteriorwall.See Figure 39.Thishorizontalventterminationboltsontotheflatportionofthevinylsidingstandoff,soanairspacewillexistbetweenthewallandtheterminationcap.

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CUT VINYL SIDING AWAYTO FIT STANDOFF

NUT(4 REQUIRED)

WOOD SCREWS (4 REQUIRED)

VENT TERMINATION

BOLT(4 REQUIRED)

Figure 39

HORIZONTAL TERMINATION

33598-6-0115

VERTICAL TERMINATIONLocateandmarkthecenterpointoftheventingpipe.Usinganailontheundersideoftheroofanddrivethisnailthroughthiscenterpoint.Maketheoutlineoftheroofholearoundthiscenterpoint.NOTE: Sizeoftheroofholedimensionsdependonthepitchof

theroof.Theremustbea1inchclearance(25mm)totheverticalpipesections.Thisclearanceistoallcombustiblematerial.

Covertheopeningoftheventpipeandcutandframetheroofhole.Useframinglumberthesamesizeastheroofraftersandinstalltheframesecurely.Flashinganchoredtoframemustwithstandhighwinds.Thestormcollarisplacedoverthisjointtomakeawater-tightseal.Non-hardeningsealantshouldbeusedtocompletelysealthisflashinginstallation.Determining Minimum Vent Height Above the Roof.WARNING: Major U.S. building codes specify minimum chimney and/or vent height above the roof top. These minimum heights are necessary in the interest of safety. These specifications are summarized in Figure 40.

H

X12

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VENT CAP

GAS VENT

LOWESTDISCHARGE

OPENING

ROOF PITCH IS X/12

H (MIN.) = MINIMUM HEIGHT FROM ROOF TO LOWEST

DISCHARGE OPENING

ROOF PITCH H(Min.)Flatto6/12 12in.(305mm)6/12to7/12 15in.(381mm)Over7/12to8/12 18in.(457mm)Over8/12to16/12 24in.(610mm)Over16/12to21/12 36in.(914mm)

Figure 40 Notethatforsteeproofpitches,theventheightmustbeincreased.Inhighwindconditions,nearbytrees,adjoiningroof lines,steeppitchedroofs,andothersimilarfactorscanresultinpoordraft,ordown-drafting.Inthesecases,increasingtheventheightmaysolvethisproblem.

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24” MIN. (609.6mm)

►

24” MIN. (609.6mm)

12” MIN. (304.8mm)

Figure 41

Whenterminatingtheventcapnearanexteriorwalloroverhang,maintainminimumclearancesasshowninFigure 41.

General MaintenanceConduct an inspection of the venting system semi-annually.Recommendedareastoinspectareasfollows:1. Checkareasoftheventingsystemwhichareexposedtothe

elements for corrosion. These will appear as rust spots orstreaksand,inextremecases,holes.Thesecomponentsshouldimmediatelybereplaced.

2. Removethecapandshineaflashlightdownthevent.Removeanybirdnestsorotherforeignmaterial.

3. Check forevidenceofexcessivecondensate,suchaswaterdroplets forming in the inner linerandsubsequentlydrippingoutatjoints.Condensatecancausecorrosionofcaps,pipeandfittings.Itmaybecausedbyhavingexcessivelateralruns,toomanyelbowsandexteriorportionsofthesystembeingexposedtocoldweather.

4. Inspectjointstoverifythatnopipesectionsorfittingshavebeendisturbedand,consequently,loosened.Also,checkmechanicalsupports,suchaswallstrapsorplumbers’tapeforrigidity.

Ventingterminalshallnotberecessedintoawallorsiding.Aremovablepanelorothermeansmustbeprovidedintheenclosureforvisualinspectionoftheflueconnection.NOTE:Thisalsopertainstoverticalventsystemsinstalledontheoutsideofthebuilding.Slidetheverticalventcapovertheendsoftheventpipeandsecure.See Figure 41.

33598-6-0115

VERTICAL TERMINATIONVertical Through the Roof ApplicationsYourGasFireplacehasbeenapprovedfor:a) Verticalinstallationsupto40ft.(12.19m)inheight.b) Two sets of 45 degree elbow offsets within these vertical

installations.From0toamaximumof8ft.aventpipecanbeusedbetweenelbows.See Figure 43.

c) Wall straps must be used to support offset pipe every 4 ft. (1.22m).

Thisapplicationwillrequirethatyoufirstdeterminetheroofpitchandusetheappropriateventingcomponents.

45°

45°

▲

►

◄

▲

▼

◄

▼▲

►◄

40’(12.19M)

MAXIMUM

8’(2.44M)

MAXIMUM

8’(2.44M)

MAXIMUM

TYPICAL ROOF SUPPORT

TYPICAL JOISTSUPPORT

Figure 43

Installing the Vent System in a ChaseA chase is a vertical box-like structure built to enclose the gasapplianceand/oritsventsystem.Verticalventrunsontheoutsideofabuildingmaybe,butarenotrequiredtobeinstalledinsideachase.CAUTION: Treatment of firestop spacers and construction ofthechasemayvarywiththetypeofbuilding.These instructionsarenot substitutes for the requirementsof local building codes.Therefore,yourlocalbuildingcodesmustbecheckedtodeterminetherequirementsforthesesteps.NOTE:Wheninstallingthisventsysteminachase,itisalwaysgoodbuildingpractice to insulate thechaseasyouwould theoutsidewallsofyourhome.This isespecially important forcoldclimateinstallations. Upon completion of building your chase framing,installtheventsystembyfollowingtheinstructionsinthismanual.Remember to build the chase large enough so that minimumclearanceofcombustiblematerials(includinginsulation)totheventsystemaremaintained.Reassembly and Resealing Vent Pipe System Attachventpipetoinletandoutletventadaptoronfireplace,replacehorizontalandverticalpipelengths,elbowsandhorizontalorverticalterminationkit.Allventsystemcomponentslockintoplacebyslidingtheconcentricpipesectionwithfour(4)equallyspacedinteriorbeadsontotheappliancecollarorpreviously installedcomponentendwith four(4)equallyspacedindentedsections.Whentheinternalbeadsofeachstartingouterpipelineup,rotatepipesectionclockwise90°(approximately3inches).Theventpipeisnowlockedtogether.Continuereplacingcomponentspertheventsystemconfiguration.Becertainthateachsucceedingventcomponentissecurelyfittedandlockedintotheprecedingcomponentintheventsystem.

◄

◄

FEMALELOCKINGLUG

MALELOCKINGLUG

Figure 42

33598-6-0115

INSTALLATION1. Unpackventcomponentsandcheckthatallitemsareincluded.2. Checktoseethattheventspacerspringsarelocatedaroundthe

flueventat8"and12"intervalsalongitslength. See Figure 44. Ifnot,stretchthespacerspringstoabout15"longandwrapthemaroundtheflue,theninterlocktheendsofeachspringabout2".See Figure 45.Maintainequaldistancebetweenspringspacers.

SPACER

SPRINGS

FLEX FLUE PIPEFLEX OUTER VENT

Figure 44

Figure 453. ConnecttheSD46DVA-FCFAdaptortotheventandfluecollars

ontopofthefireplace.4. SlidetheFlexVentfluepipeintotheOuterFlexVentpipe.5. Install theWallFirestop/Thimbleassemblyas required through

thewall.Refer to theventing charts in the fireplacemanual todetermine theproperheightandsizeof theventopening.Theminimumopeningshouldbe11"wideby11"high.Theminimumcombustibleclearancefromthehorizontalvent is2"fromsidesandbottom,and3"abovetheventpipe.See Figure 47.

6. Inmost cases, after determining the length of the vent that isneeded,itmaybeeasiertoinstalltheflueandouterventpipestotheTerminationCapfirst,thenfromtheoutside,feedtheventingthroughthewalltothefireplace.

7. Iftheventingistolong,trimoffanyexcessventbeforeattachingtheventendconnectors.

8. AttachtheTerminationCaptotheoutsideofthehouse.9. Prior to making the vent connections, apply high temperature

sealant (1000 degree F min.) to the vent connections beforesecuringwiththebandclampsprovided.Note:Thefluepipeendwithout the adapteristobeinstalledtotheTerminationCap.

10. Applysealanttotheoutsideofthefluepipeadapterandconnecttotheflexfluepipe.Theninserttheadapterintothefireplaceflue.Secureflueadaptertothefireplacefluewithaminimumoftwoscrewsprovided.See Figure 46.

11. Attach the Outer Vent pipe to the 7" diameter collar on thefireplacewithalargebandclampprovided.Sealantmayalsobeusedontheouterventconnections.

12. Checkall vent connections for tightness.Make sure horizontalventinghastheproperriseandcombustibleclearancesrequired.Refertoventingchartsinfireplaceinstructionmanual.

Figure 46

Figure 47

NOTE: If installing the DVVK-4F Flex Vent Kit, an SD46DVA-FCFX7 Flex Adaptor Collar Assembly must also be used (purchased separately).Flex venting can only be installed vertically off of the DVLL and DVTL Series fireplaces. When installing a horizontal vent run from top connections, maintain at least ½" rise for every 12" of vent run. CAUTION: Always stretch and secure venting with wire or metal strapping to ensure that the horizontal runs do not sag.Because of sharp edges, always use gloves when handling the flex vent components.Vent connections should overlap a minimum of 1" for proper sealing.Always follow the general venting requirements for vent terminal location, vent lengths, and clearance to combustible materials.

TheDVVK-4F FLEX VENT KITincludesthefollowingcomponents:• (1)HorizontalTerminationCap• (1)4-footsectionofFlexventwithspacers(4"flue/7"outer

pipe)• (1)4"diameterflueadaptercollar

• (1)7"diameterouterventadaptercollar• (1)WallFirestop/ThimbleAssembly• Hardwarepackthatincludesbandclampsandscrews

DVVK-4F FLEX VENT INSTRUCTIONS

33598-6-0115

FINISHING THE WALLFinishing The Wall For DF414BL DF41W Series & DF41EHPBL Decorative FrontAminimumof5/8in.(15.8mm)isrequiredfromthebottomofthefireplacetothetopofthehearthextensionmaterial.Aminimumof1/8in.(3mm)isrequiredfromthesideoftheunittocombustiblematerial.

◄

5/8” (15.8mm)MINIMUMFROM BOTTOM OF UNIT

TO TOP OF HEARTHEXTENSION MATERIAL

55-1/2” x 13-1/2”NON-COMBUSTIBLE BOARD

1/8” (3mm) MINIMUMFROM SIDE OF UNIT

TO COMBUSTIBLE MATERIAL

Figure 48Finishing The Wall For DF41W Series, DF41EHPBL, DF414BL Decorative Front With Finishing Materials Less Than 1 in. (25.4mm) Thick - Figure 45Stopfinishingmaterialsatthetopandbottomoftheunit.Finishingmaterialsupto1in.(25.4mm)thickmaycomeuptothesidesoftheunit.TheOptionalFrontwilloverlapthefinishingmaterials.

►

▼

◄

▲

24-1/4”

(616mm)

51”

(129.5cm)5/8” (15.8mm) MINIMUM

FROM BOTTOM OF UNITTO TOP OF HEARTH

EXTENSION MATERIAL

Figure 49

Finishing The Wall for DF414BL, DF41W Series, & DF41EHPBL Decorative Front With Finishing Materials Greater Than 1 in. (25.4mm) ThickForfinishingmaterialsover1in.(25.4mm)thick,centertheunitsidetosideina26in.x53-34in.(660mmx136.5cm)opening.Thefrontwillfitinsidethefinishingmaterial.StopFinishingMaterials1in.(25mmfromthetopoftheunit.Thiswillallow3/8in.(10mm)ofspaceforliftingthefronttounhookandremoveit.StopFinishingMaterials3/4in.(19mm)fromthebottomoftheunit.

26”

(660mm)

53-3/4”

(136.5cm)

◄

◄

1” (25.4mm) MINIMUMFROM FINISHING MATERIAL

TO TOP OF UNIT

3/4” (19mm) MINIMUMFROM FINISHING MATERIAL

TO BOTTOM OF UNIT

Figure 50

33598-6-0115

Finishing The Wall for DF412BL Decorative Front With Inside Fit

Theinsidefitfrontallowsforfinishingoverthefaceofthefireplaceandrightuptotheremovablefront.1. Afterinstallingthefireplace,installthefrontkit.2. Locatethetwosidestonestops.Loosenthetopandbottomscrewsontheinsideopeningofthefireplacebutdonotremovethem.

SeeFigure51.3. Slipthesidestonestopunderthetwoscrewsandtighten.Repeatfortheotherside.4. Locatethesteelhoodstonestop.Loosenthe7screwsunderthetopedgeofthefireplace-donotremove.Slipthehoodstone

stopunderthe7screwsandtightenwhileholdingbacktightlyagainstthetopfaceofthefireplace.5. Securefrontfaceofthehoodstonestoptoupperfireplacefacewiththreescrews.6. Hangthedecorativefrontonthefourrectanglecut-outsonthefaceofthefireplace.7. Finisharoundthefireplace,youmustuseonlynon-combustiblematerialtocoverthesteelfaceandnon-combustibleboardonthe

fireplace.Allnon-combustiblefinishingmaterialsmuststopatthesideandhoodstonestops.Finishingmaterialmustnotgopastthestonestopsorthefrontwillnotfit.Stopthefinishingmaterialatthebottomofthevalveopeningsothevalveandfansareclearforservice.

FINISHING THE WALL

►

►

▼

◄

55-1/2” x 13-1/2”(141cm x 343mm)

NON-COMBUSTIBLE BOARD

HOODSTONE STOPS

SIDESTONE STOPS

SIDESTONE STOPS

NON COMBUSTIBLEBOARD

2” x 24” (5cm x 61cm)

NON COMBUSTIBLEBOARD2” x 24” (5cm x 61cm)

Figure 51

◄

◄

STOP THE FINISHINGMATERIAL ON TOP OFTHE HOOD STONE STOPS

STOP THE FINISHINGMATERIAL ON TOP OFTHE SIDE STONE STOPS

STOP THE FINISHING MATERIAL FLUSHWITH THE BOTTOM OF THE VALVE OPENING



Figure 52

33598-6-0115

DVTL LOG PLACEMENTTheDVTL41BPSeriesfireplacesareshippedwithoutaLogset,howeveralogsetmustbeinstalledforproperoperation.OptionalLogsetsareavailableandmustbeorderedseparately.Contactyourdealerforavailableoptions.

Followthe installation instructionssuppliedwith theLogsets forproperhandling,positioning,andcare.

Wheninstallingthelogsintothefireplace,alwayswearglovestopreventskinirritationfromceramicfibers.Afterhandlinglogs,washyourhandsgentlywithsoapandwatertoremoveanytracesoffiber.

Use extra care in the handling of the logs to avoid accidentalbreakage. Long slender logs and branches are susceptible tobreakageifnothandledproperly.

Thepositioningoflogsiscriticaltosafeandcleanoperationofthisfireplace.Sootingandotherproblemsmayresultifthelogsarenotproperlyandfirmlypositionedinthefireplace.

Please refer to Figure 53 and correspondingWARNING,whencompletingtheEmberandLogplacementsteps.Embersshouldbedime-sizedpiecesthatarefluffeduppriortoplacementontotheburner.Asinglelayerofembersissufficient:donotover-apply.

NOTE:Oncetheinstallationiscompletewiththelogsetandembersinplace,operatethefireplacetoverifyflameappearance.Ifthereareflamesdirectlyimpingingalog,turnofffireplace,thenremovetheembermaterialdirectlybelowwhere theflame impingementoccurred.Thisshouldeliminatesootingonthelog,andprovideamorepleasingflameappearance.

PLACE GLOWING EMBERS (ROCK WOOL)IN SHADED AREA ONLY.

Figure 53

33598-6-0115

DVLL DECORATIVE MEDIA INSTALLATIONProper installation of the decorative media is critical to safe and clean operation of the fireplace.

WARNINGFailure to position the parts in accordance with the dia-grams and instructions below or failure to use only parts specifically approved for use with this heater may result in property damage or personal injury.

DECORATIVE GLASS ACCESSORY PLACEMENTThis Linear Contemporary fireplace is approved for use withsmoothglassmediameasuringassmallas1/4inchandupto1/2inch in diameter. EmpireComfort Systems offers a selection ofglassmediaforthisfireplace.AdditionalcolorsmaybeavailablefromyourEmpiredealer.Useproperlysizedsmoothglassmediaapprovedforgasfireplaces.Followthediagramsinthismanualforplacementofmediaandclearancetoburnerports.

DECORATIVE ROCK MEDIATheLinearContemporaryfireplaceisapprovedforusewithsmallceramicfiberdecorativerockmedia.ThesmallrockkitisavailablefromyourEmpireComfortSystemsdealer.Placesmallrockmediaonlytotheoutsideof theflangedareaonthemediatray.Neverplacethefiberrocksontopof,ornexttotheburner.

DECORATIVE MEDIA MUST NOT BE PLACED ONTOP OF OR NEXT TO BURNER. PLACE ONLY TOTHE OUTSIDE OF THE FLANGED OPENING.

BURNER

GLASS MEDIA RETAINER

MEDIA TRAY

Figure 54

1. Removethefrontandtheglassframeassembly.2. Place the long thin glass piece (media retainer) into the

grooveinfrontofthemediatrayinthefireboxopening.Thiswillkeepthedecorativemediafromfallingout.

3. Placedime-sizedpiecesofemberacrosstheburnersurface.Asinglelayer,issufficient;donotover-apply.

4. Carefullyopenthebagofglassorfiberrockmedia.Distributethemediaevenlyacrossthemediatray,takingcarenottoletthemediafalldownbytheburnerorthepilot.Iftheydo,makesuretheydon'tblocktheburnerorpilot.Thereare1/2"wallsaroundtheburner,pilotandbackairslotstokeepthebeadsout.

5. Replacetheglassframeassemblyanddecorativefront.

Note: Thetotalareafordecorativemediaplacement isapproxi-matelytwosquarefeet.

CAUTIONUse of gloves and eye protection is required while applying the decorative glass.

33598-6-0115

MULTIFUNCTION REMOTE LIGHTING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE LIGHTINGWARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas in heavier than air and will settle on the floor.WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.• Do not touch any electrical switch.• Do not use any phone in your building.• Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's instructions. If you can not reach your gas supplier, call the fire department.

C. Use only your hand to push in or turn the gas control

knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

TO TURN OFF GAS TO APPLIANCE1. Turn off all electric power to the appliance if service is to

be performed (if applicable).2. Open bottom louver assembly.

3. Locate On/Off gas cock and turn clockwise to "OFF." Do not force.

4. Close bottom louver assembly.

1. STOP! Read the safety information above.2. Turn OFF electric power to the appliance.3. Open bottom louver assembly (if applicable).4. Turn gas cock counterclockwise to "ON"

position.5. Wait ten (10) minutes to clear out any gas. Then smell

for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you do not smell gas, go to the next step.

6. Turn ON electric power to the appliance.7. Find pilot - Follow metal tube from gas control. The pilot

is behind the burner on the right side.8. Using the remote control, turn main flame to "ON." If the

pilot does not light within 60 seconds, stop and go to Step 5.

9. Refer to remote control instructions for detailed information, control features, and operation. Note: There is a switch on the side of the Electronic Control Module that allows for a continuous standing pilot mode or an intermittent pilot mode. See appliance manual for location of this switch. If the pilot or burner does not stay lit (in the standing pilot mode), stop and immediately call a qualified service technician or gas supplier.

10. If the burner or pilot does not operate properly after several tries, turn the gas control knob clockwise

to "OFF" and call your service technician or gas supplier.

11. Close bottom louver assembly.12. Operation of the gas valve, blower, and/or optional light

must be controlled by using the hand held remote control. Refer to remote instructions for detailed operation information.

PILOT

FLAME

SENSOR

ELECTRODE

OFF ON

33598-6-0115

OPERATING INSTRUCTIONSRF VALVE OPERATION (AF-4044 Electronic Gas Valve system only)

NOTE: THE FIREPLACE WILL ONLY OPERATE WITH THE HAND HELD REMOTE TRANSMITTER. THE TRANSMITTER CONTROLS ALL FUNCTIONS OF THE FIREPLACE.

PleaserefertotheseparateinstructionsfordetailedoperationandprogrammingoftheMulti-functionRemoteControl.The AF-4044 Electronic Gas Control Valve features a RemotecontrolledHigh/LowVariable - 6VoltDCMotorDrive.This gascontrolusesasparktopilotburnerassembly.ForusewithPro-paneornaturalgas(pre-setatthefactory).ThisgascontrolsystemincludestheitemsidentifiedinFigure 55.

SPECIAL FEATURES ON THE CONTROL MODULETheControlModulehastwospecialpilotmodefeaturesbuiltintothesystem.

CONTINUOUS PILOT FEATURE: Thisallowstheusertochangefromasparktopilotsystemtoastandingpilotsystem.1. There is a switch located on the right side of the Control

Module(#4)thatreadsCONTINUOUSPILOTON/OFF.Thisswitchwillallow theuser toselect thepilotmodeofopera-tion.

2. WhenthecontinuouspilotswitchisintheOFFpositionandtheapplianceturnedON,thepilotwillsparkandlight,thenthemainburnerwill lightaswell.Whentheappliance is turnedOFF,thepilotandmainburnerwillshutOFF.

3. When thecontinuouspilot switch is in theONpositionandtheapplianceisturnedON,thepilotwillsparkandlight.Thenwhen theappliance is turnedOFF thepilotwill remainON,butthemainburnerwillshutOFF. Note:TheContinuouspilotmodesettingisgenerallyrecom-mendedonDirectVentappliancesduringcoldclimatesea-sonstohelpkeepthefireboxwarm.

Index No. Description1 BatteryBack-up2 AFValve,RF3 AFControlModule4 AFExtensionModule5 ACAdapter

6PilotAssembly-NatPilotAssembly-LP

NotShown RemoteControl

5

14

3

2

6

Figure 55

33598-6-0115

MAINTENANCE INSTRUCTIONSMAINTENANCEMaintenancefrequencymustbedeterminedindividuallyforeachapplication.Someconsiderationsare:• Exposuretowater,dirt,chemicalsandheatcandamagethe

gascontrolandshutdownthecontrolsystem.• Cycling frequency.Appliances thatmay cycle 20,000 times

annuallyshouldbecheckedmonthly.• Intermittentuse.Appliancesthatareusedseasonallyshould

becheckedbeforeshutdownandagainbeforethenextuse.• Dusty,wetorcorrosiveenvironment.Becausetheseenviron-

mentscancausethegascontroltodeterioratemorerapidly,thesystemshouldbecheckedmoreoften.

• Anycontrolshouldbereplacedifitdoesnotperformproperlyoncheckoutorservice.Inaddition,replaceanymoduleifitiswetorlookslikeithasbeenwet.

SERVICEDonotdisassemble thegascontrol; itcontainsnon-replaceablecomponents.Attempted disassembly or repair can damage thecontrol.Exactlyfollowthewarningsandthelightinginstructions.1. Before lighting, smell around the appliance area for gas. If

theapplianceusesLP(bottled)gas,besuretosmellnexttothefloorbecauseLPgasisheavierthanair.Ifyousmellgas,immediatelyshutoffthemanualvalveinthegaspipingtotheapplianceoronLPatthetank.Donottrytolightanyappli-ance.Donot touchanyelectrical switchor use thephone.Leavethebuildingandcallyourgassupplier.Ifyourgassup-pliercannotbereached,callthefiredepartment.

2. Thegascontrolmustbereplacedifithasbeenfloodedwithwater.Callaqualifiedservicetechnician.

3. Thegascontrolisasafetydevice.Itmustbereplacedincaseofanyphysicaldamagesuchasbentterminals,missingparts,strippedthreads,orevidenceofexposuretoexcessiveheat.

Followtheoperatinginstructionsprovidedbythemanufacturerofyourheatingappliance.

OPERATING INSTRUCTIONSPOWER SUPPLY SYSTEMTheGasControl system ispoweredbya standard110voltACthrougha6.0voltDCadaptor.TheACadaptorisconnectedtotheControlModulewithtwo1/4in.(6.35mm)femaleterminals.ThiscontrolsystemalsoincludesaBatteryBack-uppackthatal-lows theGasControl system only to operate in the event of apoweroutage.NOTE:TheAccentLightand/orBlowerfeatureswillnotoperateduringapoweroutage.NOTE:AllBatteriesshouldbereplacedatleastonceeachyear,preferablyatthebeginningoftheheatingseason.

CAUTION:Fireorexplosionhazard.Cancausepropertydamage,severinjuryordeath.Donotattempttotakeapartthegascontrolortocleanit.Improperassemblyandcleaningcancauseunreliableoperation.

ThiscontrolsystemalsoincludesaBatteryBack-uppackthatal-lows theGasControl system only to operate in the event of apoweroutage.NOTE:TheAccentLightand/orBlowerfeatureswillnotoperateduringapoweroutage.NOTE:AllBatteriesshouldbereplacedatleastonceeachyear,preferablyatthebeginningoftheheatingseason.

CAUTION:Fireorexplosionhazard.Cancausepropertydamage,severinjuryordeath.Donotattempttotakeapartthegascontrolortocleanit.Improperassemblyandcleaningcancauseunreliableoperation.

REMOTE CONTROL FEATURE:TheControlModulehasabuiltin remotecontrol receiverwhichallows theuser toprogram thehandheldremotetransmitter.1. ThereisaswitchlocatedontherightsideoftheControlMod-

ulethatreadsREMOTE/OFF.2. Whentheremote/offswitchisintheOFFpositiontheappli-

ancewilloperatefromanappliancemountedrockerswitchoroptionalwallswitchconnectedtothetwo(2)BROWNwiresontheControlModule.

3. When the remote/off switch is in theREMOTEposition theappliancewilloperatefromtheRemoteControltransmitter.

TheControlModulemustbeprogrammedtotheRemoteControl.1. Toprogram, located the learnbuttonon the left sideof the

Control Module Note: Press and release the learn button.Therewill be a beep sound from theControlModule, thenpressany keyon the remote transmitter.Once the internalreceiveracceptsthetransmittercodetherewillbeaseriesofconfirmingbeeps.

2. Theremotesystemisreadyforuse.Pleaserefertothesepa-rateMulti-functionRemoteControlInstructionmanualforpro-gramminganddetailedoperationalinformation.

REMOTE CONTROL OPERATION1. TheMODEbuttontogglesbetweenON,THERMOandOFF.

2. TheFLAMEMAINbuttonwillcontrol the levelof theburnerwithlevel7beingthelargestflameand1beingthesmallestflame.

3. The LIGHTS buttonwill control the level of intensity of themedialightontheDVLLwithlevel6beingthebrightestandlevel0beingoff.

4. TheFANbuttonwillcontrolthelevelofthefanspeedafterthefirst12minutesofoperationwithlevel6beingthehighestand0beingoff.

33598-6-0115

Figure 56

WIRING DIAGRAM

MOTORC

OMM.

GLIG

HTSAUX

FAN

MAIN

PILOT

LearnMOTORCOMM.

POWERIPI

ContinuousPilotOff/O

nRem

ote/Off

SI

ADJ.

(GND)

BLACK

ORANGE GREENWHITE

BROWN

PILOT

(OPTIONAL)

ON/OFFSWITCH

GAS CONTROLVALVE

120VEXTENSIONMODULE

ELECTRONICCONTROL MODULE

JUNCTION BOX

BATTERY

BACK-UP

ORANGEWHITE

DVLL ONLY

Note: For"RF"FireplacemodelswithPremiumMulti-FunctionRemoteControl,Refertotheseparateinstructionsforoperationoftheremotecontrolsystem.

MAINTENANCE INSTRUCTIONSTROUBLESHOOTINGIMPORTANT:Allserviceandtrouble-shootingproceduresshouldbeperformedbyanexperiencedqualifiedservicetechnician.Ifthepilotwillnotstaylit:

1. Confirmthatthesensorwire(white)andtheignitorwire(or-ange)areproperlyconnectedtotheControlModule“S”and“I”terminals.

2. ConfirmthattheSparktoPilotburnerisproperlygroundedtotheGasControlValveandtheControlModule.

3. Checkthepowersourcefromthe6-voltpoweradaptorortheBatteryBack-uppackconnectionandconditionofbatteries.

4. CheckthepositionoftheCONTINUOUSPILOTswitchontheControlModule.IfmainburnerdoesnotcomeONwhenthemanualswitchandremotecontrolisturnedON:a. Confirmthatthepilotsparksandlights.b. Checkthetwo(2)pinplasticconnectorsthatplugintothe

faceoftheGasControlvalve.c. ConfirmthattheGasControlvalveisproperlygrounded

totheControlModule.

OPTIONAL GAS CONVERSION KITSPleasecontactyourdealerordistributorfortheproperConversionkit for these fireplacemodels.Conversion kitswill include com-plete instructions,minimum rate screw, plus the pilot andmainburnerorifice for thegas type required.TheAF-4044ElectronicGasControlValveisconvertibletouseeithernaturalorpropanegasbysimplyturningasmallRotaryknoblocatedatthefrontofthegasvalve.Thisrotaryknobislocatedunderasmallrubber(oraluminum)capandshouldonlybeadjustedwhenconvertinggastype.

CAUTION: Thegastypehasbeenpre-setatthefactoryandmustnotbechangedunlessacompleteconversionismadewhichin-cludeschangingofthegaspilot injector,airshuttersettingsandmainburnerorifice.

33598-6-0115

Please NoteIt is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.

It isnotunusualforyourgasfireplacetogiveoffsomeodorthefirsttimeitisburned.Thisisduetothecuringofthepaintandanyundetectedoilfromthemanufacturingprocess.Please ensure that your room is well ventilated - open allwindows.It is recommended that you burn your fireplace for at least six (6) hours the first time you use it. IMPORTANT: Turn off gas before servicing appliance. It isrecommendedthataqualifiedservicepersonperformthesecheck-upsatthebeginningofeachheatingseason.• Clean Burner and Control Compartment Keepthecontrolcompartment,logs,andburnerareassurroundingthelogscleanbyvacuumingorbrushingatleasttwiceayear.

Cleaning Procedure1. Turnoffpilotlightatcontrolmodule.2. Removeglassfront.(SeeGlassRemoval)3. Vacuumburnercompartment.4. Reinstallglassfront.5. Ignitepilot.(SeeLightingInstructions)6. Operatethepilotburner.Ifitappearsabnormalcallaservice

person.• Check Vent System Theapplianceandventingsystemshouldbeinspectedbeforeinitialuseandatleastannuallybyaqualifiedserviceperson.Inspecttheexternalventcaponaregularbasistomakesurethatnodebrisisinterferingwiththeairflow.

Glass CleaningItwillbenecessarytocleantheglassperiodically.Duringstart-upcondensation,whichisnormal,formsontheinsideoftheglassandcauseslint,dustandotherairborneparticlestoclingtotheglasssurface.Alsoinitialpaintcuringmaydepositaslightfilmontheglass.Itisthereforerecommendedthattheglassbecleanedtwoorthreetimeswithanon-abrasiveammonia freehouseholdcleanerandwarmwater(werecommendgasfireplaceglasscleaner,contactalocaldealerforthisproduct).Afterthattheglassshouldbecleanedtwoorthreetimesduringeachheatingseasondependingonthecircumstancespresent.General Glass Information

Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

Onlyglassapprovedforusebythemanufacturerinfireplacemaybeusedforreplacement.Theglassreplacementshouldbedonebyalicensedorqualifiedserviceperson.WARNING:1. Theuseofsubstituteglasswillvoidallproductwarranties.2. Caremustbetakentoavoidbreakageoftheglass.3. Undernocircumstancesshouldthisappliancebeoperatedwithout

theglassfrontorwithabrokenglassfront.Replacementoftheglass(withgasket)assuppliedbythemanufacturershouldbedonebyaqualifiedserviceperson.

4. Donotabusetheglassbystrikingorhittingtheglass.

WARNING: Do not use abrasive cleaners on glass. Do not attempt to clean glass when glass is hot.

Glass Removal and Replacement 1.Removethefront.2. Unlatchthe4springclipsgoingaroundtheglassframeassembly.

Usetheincludedtooltomakeiteasier. 3. Grasptheglassframeonthetopandthebottom.Pulltheglass

straightouttodisengagetheglassfromthefireplace. 4. Toreplace,reversetheabovesteps.SeeFigure 57.

GLASS CLIPS

►

►

►

►

GLASS CLIPS

Figure 57

MAINTENANCE AND SERVICE

Reassembly and Resealing Gas Accumulation Relief SystemGlass Frame Assembly and Combustion ChamberWhenevertheglassframeassemblyispivotedopenbyadelayedignitioninthemainburner,theglassframeassemblygasketsandcombustionchambermustbeexaminedbyaqualifiedservicepersonfordamage.Alldamagedgasketsontheglassframeassemblyandcombustionchambermustbereplacedbyaqualifiedserviceperson.Ifdamageoccurstothecombustionchamber,itmustbereplacedbyaqualifiedserviceperson.ContactEmpireComfortSystems,Inc.forreplacementparts.

33598-6-0115

LEFT PANEL

BACK PANEL

RIGHT PANEL

ACCESSORIESThefollowingaccessorypartscanbeobtainedfromyourEmpireComfortSystemsdealer.Ifyouneedadditionalinformationbeyondwhatyourdealercanfurnish,contactEmpireComfortSystemsInc.,NineEighteenFreeburgAve.,Belleville,Illinois62220-2623.

DECORATIVE ACCESSORIESDFQ412BL 2"(50.8mm)DecorativeFrontDFQ414BL 4"(101.6mm)DecorativeFrontDG41C DecorativeGlassPanels(DVLLOnly)DVP41LKR Liner,BlackReflective(DVTLOnly)FBB9 BlowerKitDFQ41WBL TideWaterDecorativeFront,BlackDFQ41WHP TideWaterDecorativeFront,HammeredPewter

OPTIONAL PORCELAIN PANELS (DVTL ONLY)

PLACING THE OPTIONAL PORCELAIN PANELS INTO THE DVTL41 FIREPLACE:1. Locatetheleftandrightsideporcelainpieces.2. Placethemintothefirebox,tightagainstthesidewallsandpushedbacktightagainstthebackwall.3. Placethebackporcelainpieceintothebackofthefireplace.Thebendwiththetwoscrewholesisonthetop.4. Alignthetwoscrewholesontheangledbend.Withthetwopilotholesintheangledexhaustbaffleontheroofofthefireplace.Drive

ascrewthrougheachholetoholdthebackinplace.Thebacklocksthesidesinplace.5. Locatethetwoholesineachsideporcelainpiece.Thesewilllineupwithtwoholesinthefrontfaceofthefirebox.Placeascrew

througheachholeandfasten.See Figure 58.

Figure 58

NOTE: Install liner before positioning the logs in place.

33598-6-0115

OPTIONAL DECORATIVE GLASS PANELS (DVLL ONLY)NOTE: THIS NEEDS TO BE DONE BEFORE INSTALLING THE GLASS MEDIA BEADS.

PLACING THE OPTIONAL DECORATIVE GLASS PANELS INTO THE DVLL FIREPLACE:

Use the Glass Identification Chart as a dimensions guide for the glass glass panel parts.

1. Removefrontglassandfrontdoorassembly.Besuretherearenoglassmediabeadsonthemediatray.

2. Carefullyunpack theglasspanels. Weargloves topreventanyaccidentalcutsandtopreventfingerprintsontheglass.

3. Placethetwo“A”panelsthroughthesmalltabsandintothecenterrearslotsinthemediatraybase.

4. Placethetwo“B”panelsthroughthesmalltabsandintotheouterrearslotsinthemediatraybase.

5. Placethethree“C”frontglasspanelsthroughthesmalltabsandintothefrontslotsinthemediatraybase.

6. Installtheglassmediabeadsaroundthemediatraytohidethesmalltabsthatholdtheglass.Theglassedgeswillbeillu-minatedfromthelightbelowthemediatray.SeeDVLLGlassMedialInstallationSectioninthefireplaceInstallationInstruc-tions.

B

A

AB

CC

C

GLASS IDENTIFICATION CHARTITEM

NUMBERPART

NUMBERHEIGHT WIDTH QUANTITY

SUPPLIEDA R11263 3-1/2” 9-7/8” 2B R11383 3-1/2” 8-1/8” 2C R11261 2-1/2” 9-7/8” 3

Figure 59

33598-6-0115 Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.

DVLL PARTS LIST

Index No.

Part Number Description

1 28452 StandoffSupport2 28454 StandoffSupport3 28453 UpperStandoff(Qty.2)4 30100BL PorcelainFireboxLiner-Left5 30101BL PorcelainFireboxLiner-Back6 30576BL PorcelainFireboxLiner-Right7 28465 SupportBracket(Qty.2)8 28428 VerticalVentBaffle(Qty.2)9 32155 PilotShield,Contemporary10 R3492 Three-prongreceptacle(Qty.2)11 R3490 JunctionBox12 28466 JunctionBoxHeatShield13 R9189 Gasket,Pilot14 R11266 Burner,Modern15 32146 MediaTrayAssembly,Modern16 28412 GlassFrameAssembly17 28441 ValveCover18 R11260 GlassMediaRetainer19 28450 NailingTab(Qty.4)20 R11443 Non-CombustibleBoard(Qty.2)21 28451 RearStandoff(Qty.4)22 R11258 Non-combustibleBoard23 R10499 5-PINWireHarness24 R11007 ControlModule25 R10415 Valve,Gas26 R10419 7.5VACAdaptor27 R10418 BatteryBack-up28 R10416 120VExtensionModule29 R10497 ExtensionHarness30 R10498 8-PINWireHarness31 32153 BurnerBraceAssembly32 32151 MediaBracketAssembly(Qty.2)33 30606 JunctionBoxCover

N/S 28431 FlueBaffleN/S P209 Orifice,NatN/S P211 Orifice,LPN/S R10928 Bulb,HalogenN/S R10924 LensN/S R10925 GlassMediaN/S R10423 Pilot,NatN/S R10424 Pilot,LPN/S R11393 MinimumRateScrew,NatN/S R10428 MinimumRateScrew,LPN/S R11006 RemoteControlN/S 16458 BottomStandoff(Qty.3)N/S 28499 ExtensionModulePlateN/S 30674 HeatShield-LeftN/S 30675 HeatShield-RightN/S 28501 Tubing,ManifoldN/S R11262 GlassClipPullTool

N/S-NotShown

Index No.


33598-6-0115

DVLL EXPLODED VIEW

Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death.

33598-6-0115

DVTL PARTS LIST


Index No.


1 28452 TopStandoffSupport2 28454 TopStandoffSupport3 28453 TopStandoff(Qty.2)4 R11443 Non-CombustibleBoard(Qty.2)5 28498 PilotShield6 R3492 Three-prongreceptacle(Qty.2)7 R3490 JunctionBox8 28499 ExtensionModuleMountPlate9 28466 JunctionBoxHeatShield10 28414 BurnerBaseAssembly11 28444 SupportBrackets(Qty.2)12 28445 MediaTray13 28443 WindBaffle14 28413 BurnerAssembly15 28415 GrateAssembly16 28412 GlassFrameAssembly17 28441 ValveCover18 28450 NailingTab(Qty.4)19 28428 VerticalVentBaffle(Qty.2)20 28451 RearStandoff(Qty.4)21 R11258 Non-combustibleBoard22 R10499 5-PINWireHarness23 R11007 ControlModule24 R10415 Valve,Gas25 R10419 7.5VACAdaptor26 R10418 BatteryBack-up27 R10416 120VExtensionModule28 R10497 ExtensionHarness29 R10498 8-PINWireHarness30 30606 JunctionBoxCover

N/S 28431 FlueBaffleN/S P211 Orifice,NatN/S P210 Orifice,LPN/S 29749 LogSetN/S R10423 Pilot,NatN/S R10424 Pilot,LPN/S R11393 MinimumRateScrew,NatN/S R10428 MinimumRateScrew,LPN/S R11006 RemoteControlN/S 16458 BottomStandoff(Qty.3)N/S 30674 HeatShield-LeftN/S 30675 HeatShield-RightN/S R9189 Gasket,PilotN/S R11262 GlassClipPullTool

N/S-NotShown

Index No.


33598-6-0115

DVTL EXPLODED VIEW


1

2

3

3

5

6

8

10

20

418

18

21

15

1413

12

18

11

11

16

17

29

2223

24

25

27 28

19

79

26

30

33598-6-0115

ToOrderPartsUnderWarranty,pleasecontactyour localEmpiredealer.Seethedealer locatoratwww.empirecomfort.com.Toprovidewarrantyservice,yourdealerwillneedyournameandaddress,purchasedateandserialnumber,andthenatureoftheproblemwiththeunit.ToOrderPartsAftertheWarrantyPeriod,pleasecontactyourdealeroroneoftheMasterPartsDistributorslistedbelow.Thislistchangesfromtimetotime.Forthecurrentlist,pleaseclickontheMasterPartsbuttonatwww.empirecomfort.com.Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered OriginalEquipmentrepairpartsforHeaters,Grills,andFireplacesmanufacturedbyEmpireComfortSystemsInc.

MASTER PARTS DISTRIBUTOR LIST

Parts Not Under WarrantyPartscanbeorderedthroughyourServicePerson,Dealer,oraMasterPartsDistributor.SeethispagefortheMasterPartsDistribu-torslist.Forbestresults,theservice person or dealershouldorderpartsthroughthedistributor.Partscanbeshippeddirectlytotheservice person/dealer.Warranty PartsWarrantypartswillneedaproofofpurchaseandcanbeorderedbyyourServicePersonorDealer.Proofofpurchaseisrequiredforwarrantyparts.AllpartslistedinthePartsListhaveaPartNumber.Whenorderingparts,firstobtaintheModelNumberandSerialNumberfromthenameplateonyourequipment.ThendeterminethePartNumber(nottheIndexNumber)andtheDescriptionofeachpartfromthefol-lowingillustrationandpartlist.Besuretogiveallthisinformation...

ApplianceModelNumber PartDescription

ApplianceSerialNumber PartNumber

TypeofGas(PropaneorNatural)

Donotorderbolts,screws,washersornuts.Theyarestandardhardwareitemsandcanbepurchasedatanylocalhardwarestore.Shipmentscontingentuponstrikes,firesandallcausesbeyondourcontrol.

HOW TO ORDER REPAIR PARTS

Dey Distributing1401WillowLakeBoulevardVadnaisHeights,MN55101

Phone: 651-490-9191Toll Free: 800-397-1339Website:www.deydistributing.comParts: Heater, Hearth and Grills

Victor Division of F. W. Webb Company200LocustStreetHartford,CT06114

Phone: 860-722-2433Toll Free: 800-243-9360Fax: 860-293-0479Toll Free Fax: 800-274-2004Websites: www.fwwebb.com&www.victormfg.comParts: Heater, Hearth and Grills

East Coast Energy Products10EastRoute36WestLongBranch,NJ07764

Phone: 732-870-8809Toll Free: 800-755-8809Fax: 732-870-8811Website: www.eastcoastenergy.comParts: Heater, Hearth and Grills

33598-6-0115

CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUP-PLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATEST EDITION).

Afactoryinstalledjunctionboxislocatedonthelowerleftsideofthefireplace.Wiringmustbefedtothejunctionboxandattachedtothereceptaclethatisprovided.Leaveapproximately6"ofwireinthejunctionboxforconnection.Attachblackwiretoonesideofthereceptacleandwhitewiretooppositesideofreceptacle.Thegroundwireshouldbeattachedtothegreen(ground)screw.Installthereceptacleintothejunctionbox.Attachcoverplate.

▲ ►

▼

◄

◄

JUNCTION BOX CONNECTIONS

JUNCTION BOX

BLACK

GROUNDWHITE

110 VOLT POWER SUPPLY

JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS

Figure 60

ACCENT LAMP LIGHT REPLACEMENT - DVLL

If in theeventthe lampor lensneedstobereplaced,followtheinstructionsbelow:1. Unplug the remote from the junction box or disconnect all

powertothefireplace.2. Removethedecorativefrontaccesspanel.3. Removethevalvecovertoaccesstheareaunderneaththe

firebox.4. Removethewingnutsoneachsideofthelightsocket.Lower

thesocketstraightdown.5. Wearing gloves, pull the light bulb out of the socket.

Replace the light bulbwith a new one of the exact type,making sure thewhite gasket is in place around the bulb.IMPORTANT: Do not handle the lamp (bulb) with bare fingers, protect with clean dry cloth.

6. Raisethesocketandbulbstraightupontotheboltsandtightenthewingnuts.DONOTOVER-TIGHTEN.

Your Luxury Direct Vent Gas Fireplace (DVLL ONLY) comes equipped with our "Accent Lamp." The light has been pre-wired and is controlled from the remote.

Figure 61

NOTE:Thelampwillpullstraightoutofthesocket.Replacewith35Watt/120VoltHalogenbulb.Whenre-installing,ensureintegrityofgasketseal.

Lightbulbspecsifpurchasedatahardwarestore:· 120V, 35W·Halogen,GY6.35·Base,T3Shape

ReplacementPartsNumber:·BulbR10928·RedcoloredlightfilterR10924

WING NUTS

UNIT SHOWN FROM THE BOTTOM WITH THE BASE REMOVED FOR CLARITY.

33598-6-0115

WebSite www.empirecomfort.comEmpire Comfort Systems918FreeburgAvenueBelleville,Illinois62220-2623

CLEARANCES TO COMBUSTIBLES

GAS-FIRED

IMPORTANT NOTE:NO COMBUSTIBLES MAY BEPLACED IN THE AREABETWEEN THE TOP OF THEFIREPLACE AND THE MANTEL

12”(305)

13 ½”(343)

14 ½” (368)15 ½” (394)

16 ½” (419)17 ½” (444)

18 ½” (469)19 ½” (495)

20 ½” (521)

13” (330)14” (356)

15” (381)16” (406)

17” (431)18” (457)

19” (482)

20”(508)

21 1/2” (546)

▲

►

▼

◄21-1/2”( )546mm

MINIMUM

2”( )51mm

Direct Vent Zero Clearance Gas Fireplace Heater

INTERMITTENT PILOT: MODERN - DVLLFP92(N,P)-3

TRADITIONAL - DVTL41BP90(N,P)-1

EMPIRE EMPIRE Comfort Systems

ClearancetoCombustiblesBack 1-1/2in.(38mm)Side 1-1/2in.(38mm)Floor 0in.(0mm)TopStand-off 12in.(305mm)TopFramingEdge 12in.(305mm)MinimumHeightFloorToCeiling 96in.(243.9cm)

Note:Somefrontsmayrequiremoreclearance

57-3/4”(146.7cm)

1-1/4” (32mm)

NON-COMBUSTIBLE

FINISHED WALL

FIRST 13-1/2” (343mm)

STANDOFF 12” (305mm)

HEIGHT ABOUT

TOP OF FIREPLACE

SEE MANTEL CHART FOR MAXIMUM

MANTLE DEPTH AND HEIGHT

HEADER RECOMMENDATION:

USE DOUBLE HEADER OR

PLACE HEADER VERTICALLY

IN THIS AREA

33598-6-0115

WebSite www.empirecomfort.comEmpire Comfort Systems918FreeburgAvenueBelleville,Illinois62220-2623

FRAMING DIMENSIONS

GAS-FIRED

▲

►

▼◄

◄

►

A

B

C


FIREBOX DIMENSIONS

Direct Vent Zero Clearance Gas Fireplace Heater

INTERMITTENT PILOT: MODERN - DVLLFP92(N,P)-3

TRADITIONAL - DVTL41BP90(N,P)-1

DIMENSIONS ininches(metric)

DVLL(DVTL)

A 51-1/16(129.7cm)

B 44-1/2(113.0cm)

C 16-1/2(419mm)

D 36-5/8(930mm)

E 24-5/8(625mm)

F 15-13/16(402mm)

G 6-9/16(167mm)

H 9-1/4(235mm)

I 23-7/8(606mm)

J 1-9/16(40mm)

K 1-1/4(32mm)

DVLL/DVTLA 36-7/8in.(937mm)B 54-1/2in.(138.4cm)C 17-1/16in.(433mm)

E

JUNCTION BOX

K

12” (305mm)

LEFT SIDE VIEW

RIGHT SIDE VIEWTOP VIEW

A

B

C

D

JUNCTION BOX FRONT VIEW

33598-6-0115

EmpireComfortSystemsInc.warrantiesthishearthproducttobefreefromdefectsatthetimeofpurchaseandfortheperiodsspecifiedbelow.Hearthproductsmustbeinstalledbyaqualifiedtechnicianandmustbemaintainedandoper-atedsafely,inaccordancewiththeinstructionsintheowner’smanual.EmpirewillnotwarrantyanyChâteau,Boulevard,orMantisfireplacethatisnotinstalledbythesellingdealerorthatdealer’sdirectcontractagents.Thiswarrantyappliestotheoriginalpurchaseronlyandisnottransferable.Allwarrantyrepairsmustbeaccomplishedbyaqualifiedgasappliancetechnician.

Limited Lifetime Parts Warranty – Combustion Chamber, Heat Exchanger, and Factory-Installed Glass Ifthecombustionchamber,heatexchanger(seepartslist)orfactory-installedglassfailsbecauseofdefectiveworkmanshipormaterial,EmpirewillrepairorreplaceatEmpire’soption.

Limited Three-Year Parts Warranty – All Other Components (Except Remote Controls, Thermostats, Accessories and Replacement Parts) Shouldanypartfailbecauseofdefectiveworkmanshipormaterialwithinthreeyearsfromthedateofpurchase,EmpirewillrepairorreplaceatEmpire’soption..

Limited One-Year Parts Warranty – Remote Controls, Thermostats, Accessories, and Parts Shouldanyremotecontrol,thermostat,accessory,orotherpartfailbecauseofdefectiveworkmanshipwithinoneyearfromthedateofpurchase,EmpirewillrepairorreplaceatEmpire’soption.

Duties Of The Owner Theappliancemustbeinstalledbyaqualifiedinstallerandoperatedinaccordancewiththeinstructionsfurnishedwiththeappliance. Abillofsale,cancelledcheck,orpaymentrecordshouldbekepttoverifypurchasedateandestablishwarrantyperiod. Readyaccesstotheapplianceforservice.

What Is Not Covered Damagesthatmightresultfromtheuse,misuse,orimproperinstallationofthisappliance. Travel,diagnosticcostsandfreightchargesonwarrantedpartstoandfromthefactory. Claimsthatdonotinvolvedefectiveworkmanshipormaterials. Unauthorizedserviceorpartsreplacements. Removalandreinstallationcost. Inoperableduetoimproperorlackofmaintenance.

How To Get Service Tomakeaclaimunderthiswarranty,pleasehaveyourreceiptavailableandcontactyourinstallingdealer.Pro-videthedealerwiththemodelnumber,serialnumber,typeofgas,andpurchaseverification.Theinstallingdealerisre-sponsibleforprovidingserviceandwillcontactthefactorytoinitiateanywarrantedpartsreplacements.Empirewillmakereplacementpartsavailableatthefactory.Shippingexpensesarenotcovered. If,aftercontactingyourEmpiredealer,servicereceivedhasnotbeensatisfactory,contact:ConsumerRelationsDepartment,EmpireComfortSystemsInc.,POBox529,Belleville,Illinois62222,[email protected]“ConsumerRelations”inthesubjectline.

Your Rights Under State Law Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrights,whichvaryfromstatetostate.

WARRANTY

33598-6-0115

APPLIANCE SERVICE HISTORYDate Dealer Name Service Technician Name Service Performed/Notes

33598-6-0115


EmpireComfortSystemsInc.918FreeburgAve.Belleville,IL62220

Ifyouhaveageneralquestionaboutourproducts,[email protected]. Ifyouhaveaserviceorrepairquestion,pleasecontactyourdealer.

www.empirecomfort.com

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