installation instructions guidelines -...
TRANSCRIPT
Page 1 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONS
GUIDELINESImportant ! Please Read Completely Before Beginning Installation. Accordingto a report published by the U. S. Consumer Product Safety Commission (C.P.S.C.) 72% ofall playground injuries result from accidental falls. With this in mind, this equipment isdesigned to fill the need for safe yet challenging play. In conjunction with design efforts toreduce the possibilities of injuries, this equipment must be installed "Step by Step" per ourinstallation instructions. As a new owner you are responsible for the correct installation,safe use, and maintenance of your equipment.
Installation Guidelines• Identify all parts and thoroughly read the assembly instructions before beginningconstruction.
• Refer to your playground equipment plan and footing diagram to assure the equipmentpurchased will fit into your selected site area. The use and no-encroachment zonesaround the play equipment shall be obstacle-free areas designated for unrestrictedcirculation.
• For rocking/springing equipment intended for sitting, the use zone should extend onall sides a minimum distance of 72 inches (1829 mm). This use zone may be overlapped bythe use zones of similar adjacent play equipment when the seat or designated play surfaceis 30 inches (762 mm) or less from the protective surfacing level in areas overseen by theCanadian Standards Association (C.S.A.). Protective surfacing zones may also overlapthose of stationary playstructures. The distance between the rocking/springing equipmentand equipment with a designated playsurface greater than 30 in. (762 mm) above theprotective surfacing shall be a minimum of 72 in. (1829 mm). See diagram.
• This use zone may be overlapped by the use zone of other rocking/springing intendedfor sitting or stationary equipment when the seat or designated play surface is 30 inches(762 mm) or less from the protective surfacing level in areas overseen by the AmericanSociety for Testing and Materials (A.S.T.M.).
Rocking/Springing EquipmentIntended for Sitting Use ZonesA = Use Zone
72 in. (1829 mm)
B = No-encroachment Zone72 in. (1829 mm)
Placement of multiple Early Childhood See-Saws(per A.S.T.M.)
AA
A
Placement of multiple Early Childhood See-Saws(per C.S.A.)
AA
B B
Page 2 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONS• Site layout is a critical part of the overall installation. Footings must be measured andmarked accurately according to the footing diagram. A level and clear installation site isideal.
• Good drainage around the structure and its supports is important. Inquire with localcontractors for appropriate recommendations.
• After laying out all footings and before digging holes, be sure to inquire aboutunderground utilities that may exist.
• Do not leave the job site unattended without making sure that all fastening hardwareon all components are tightened according to tightening torque specifications listed onevery installation guide. We also recommend roping off construction area and covering allholes that do not contain a piece of equipment with plywood or other suitable material.
• Excavate holes as shown in the footing detail. If a level and clear site cannot beobtained, adjust the depth of footing to maintain a level footing base. If soil conditions areloose or unstable, a larger diameter footing may be required. Inquire with local contractorsfor appropriate recommendations. Be sure concrete that might have splashed onto the unitis washed off before it dries. Allow concrete to harden 72 hours before allowing yourstructure to be used. Assemble the entire structure before pouring concreteunless specifically instructed to do so in the installation instructions.
• IMPORTANT! Because accidental falls around your playground equipment canoccur, Playworld Systems® recommends that the area under and around the structure becovered with a resilient material such as sand, bark mulch, or wood chips. If loose fillsurfacing materials are used, Playworld Systems® recommends a depth of 12 in. (305 mm).An approved rubber safety matting can also be used. Many protective surfacingmaterials can become compacted due to weather and use, which reducestheir shock absorbency. It is strongly recommended that the surfacing bechecked weekly and material added or replaced as necessary. Hardsurfaces, such as asphalt, concrete and packed earth are not acceptablefor use under playground equipment.
• The entire area, under and around the playground equipment, must be covered withprotective surfacing material. The impact attenuation of the protective surfacing underand around playground equipment should be rated to have a critical height value of atleast the height of the highest accessible part of the equipment. To determine the highestaccessible part of equipment, refer to the most current publication of the C.P.S.C., Handbookfor Public Playground Safety. The critical height for surfacing is to be rated in accordancewith A.S.T.M. standard, designated F1292, A Standard Specification for Impact Attenuationof Surface Systems Under and Around Playground Equipment. C.P.S.C.’s handbook alsoprovides a table of critical heights for selected loose fill materials. Contact the manufacturerof unitary surfacing materials (rubber matting) for the critical height rating for their products.Refer to the most current publication of the C.P.S.C., Handbook for Public PlaygroundSafety for recommendations on the type and depth of the protective surfacing material.
• For a copy of the most current publication of the C.P.S.C., Handbook for PublicPlayground Safety, write to:
U. S. CONSUMER PRODUCT SAFETY COMMISSIONOffice of Information and Public AffairsWASHINGTON DC 20207USAToll Free Phone: 1-800-638-2772 (USA and Canada only)Phone: 301-504-0990Web Address: http://www.cpsc.govA teletypewriter for the hearing impaired is available on the following numbers:
National: 1-800-638-8270 (USA and Canada only)Maryland only: 1-800-492-8104 (USA and Canada only)
• For a copy of an A.S.T.M. standard(s) either designated F1292, Standard Specificationfor Impact Attenuation of Surface Systems Under and Around Playground Equipment; orF1487, Standard Consumer Safety Performance Specification for Playground Equipmentfor Public Use, write to:
AMERICAN SOCIETY FOR TESTING AND MATERIALS100 Bar Harbor DriveWEST CONSHOHOCKEN PA 19428-2959USAPhone: 610-832-9585 M-F, 8:30 am - 4:30 pm ESTFax: 610-832-9555Web Address: http://www.astm.org
Page 3 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONSMaintenance• Inadequate maintenance of equipment has resulted in injuries on the playground.Because the safety of playground equipment and its stability depends on good inspectionand maintenance, a comprehensive maintenance program must be developedfor each playground and strictly followed. All equipment must be inspectedfrequently for any potential hazards. Special attention must to be given to moving partsand other components that can be expected to wear. Inspections must to be carried out ina systematic manner by trained personnel. Any damaged or worn parts, or any otherhazards identified during inspections must be repaired or replaced immediately. Completedocumentation of all maintenance inspections and repairs must be retained.
Supervision Guidelines• Playworld Systems® strongly recommends close supervision of the children as theyplay as well as intensive classroom and home instruction about safe behavior on playgroundequipment.
• Playground supervisors should be aware that not all playground equipment isappropriate for all children who may use the playground. Signs should be posted near theequipment indicating the recommended age of the users. Supervisors should direct childrento equipment appropriate for their age.
• It is important that playground supervisors recognize that preschool-age childrenrequire more attentive supervision on playgrounds than older children.
• Do not permit the use of wet playground equipment. Wet equipment will inhibitnecessary traction and gripping capabilities. Slips or falls could occur.
• Do not permit too many children on the same piece of equipment at the same time. Itis suggested that children take turns.
• Constantly observe play patterns to discover possible hazardous play and suggestchanges in equipment use or play patterns.
• For a copy of the C. S. A. standard designated Z614-98, Children’s Playspaces andEquipment, write to:
CANADIAN STANDARDS ASSOCIATION178 Rexdale BoulevardTORONTO ONM9W 1R3 CANADAPhone: 416-747-4000General Inquiries - Information Centre Telephone: 416-747-4058Toll Free Phone: 1-800-463-6727 (USA and Canada only)Fax: 416-747-4149E-mail: [email protected] address: http://www.csa-international.org
• Insure that hard surface warning/Playworld Systems identification labels are properlyaffixed to the play equipment. Labels are to be plainly visible according to current playgroundequipment guidelines.
Tools Required: Playworld Systems® supplies a service kit that contains commonlyused hex key wrenches required to assemble your equipment. You may also need: shovel,digging iron, post hole digger, steel rake, wheelbarrow, garden hoe, water hose, tapemeasure, level, alignment tool, 3/8" ratchet with 9/16" socket, and 9/16" combinationwrench.
Page 4 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONS
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Page 5 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONS
PLAYWORLD SYSTEMS®
MODEL XX0598QUATTRO SEE-SAW
(w/ SEAT BACKS)
Torque Specification:Bolts & Nuts: Snug tighten and
tighten an additional one-half turn.Set Screws: Snug tighten and
tighten an additional full turn.
Assembly View
Maintenance . . .• Playworld Systems strongly recommends the use of protective surfacing within the
use zone of each play structure in accordance with ASTM specification F1292appropriate for the fall height of each structure.
• Playworld Systems strongly recommends close supervision of children as theyplay. The owners of playground equipment and the parents or guardians of childrenare responsible for this proper supervision. Do not use playground equipmentwhen it is wet or snow covered.
• As the owner of playground equipment, you are responsible for the maintenance ofthe equipment and surrounding play area. A comprehensive maintenance andinspection schedule must be developed and all equipment inspected frequently.
Installation Preparation . . .Recommended Crew: Two (2) adults
Installation Time: 5 man-hoursWeight: 142.4 Lbs. (64.7 Kilos)
Concrete Required: 0.24 cubic yardUse Zone: 72 in. (1829 mm) all sides
User Group: Ages 2 - 5 yearsAges 3 - 5 years (European Compliance)
Page 6 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONSFOOTING NOTES• Support post footing depth equals 36 in. (914 mm) less the depth of the protective
surfacing material.Example: If 6 in. (152 mm) of wood mulch is used for surfacing, the footing depth wouldbe 30 in. (762 mm).
• If play structure is installed on uneven terrain, maintain support post mark at protectivesurfacing level at lowest grade. Adjust other footings accordingly. Support posts andall attaching decks and play components must be plumb and level.
• The footings shown on Playworld Systems’ documentation are recommendations basedon historical performance in average soil conditions. Footing dimensions may be modifiedby the owner based on actual soil conditions. For example:- If local soil is loose or unstable, a larger footing may be required.- If local soil is considered stable, such as bedrock, clay or hard packed earth, a smallerfooting may be used. Before changing footing dimensions, we strongly recommendthat the footings be reviewed and approved by a registered engineer.
• Base of footing must be below frost line.
• Assemble the entire structure before pouring concrete unless specifically instructed todo so in the individual component installation instructions.
• Comparison of protective surfacing materials is available in Handbook for PublicPlayground Safety published by U. S. Consumer Product Safety Commission.
2"(51 mm)
12"(305 mm)Diameter
See-Saw Support Post Footing Detail
Ground Level
Concrete
Protective Surfacing Level
Support Post
2b Stone
6"(152 mm)
30"(914 mm)
36"(1067 mm) 30"
(914 mm)
Page 7 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONS
Footing Diagram
24"(610 mm)
12"(305 mm)Diameter
11.6"(295 mm)
Elevation View
Top View
101.5"(2579 mm)
15.3"(389 mm)
44.5"(1130 mm)
29.9"(760 mm)
40"(1016 mm)
29"(737 mm)
17.8"(452 mm)
6"(152 mm)
Surfacing Level
Ground Level
Page 8 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONSINSTALLATION
__Notes Before You Begin:• Do not over tighten bolts during assembly, only snug tighten them until assembly iscomplete.• If a bolt has been removed from the barrel nut, button head nut, or lock nut more than3-4 times, apply a drop of loctite to the bolts threads before re-installation.
Carefully read and understand these installation instructions before you begin.__Step 1: Before attempting to assemble your equipment, please review all installationinformation carefully. Should you experience any difficulty during the installation process,please call us at the (800) number shown on the last page of these instructions.
__Step 2: Separate and identify all components and hardware by referencing the detaildrawings and packing list.
__Step 3: Excavate holes as shown in the Footing Details.
Attach spring to the anchor frame.__Step 4: Attach spring to the anchor frame. See Detail A. Select the anchor frame, and (1)one of the following: spring, spring wedge, 3/8" x 1-1/2" U-bolt, 3/8" x 2" U-bolt, and3/8" x 2-1/2" U-bolt. Also select (6) six of the following: 1" O.D. flat washers and 3/8" locknuts. Select the spring and insert the spring wedge between the end and next spring coiland rotate around until it is tight. The tabs should be on the bottom, next to the end coil.Insert a 2-1/2" U-bolt over the second spring coil and through the tabs on the wedge. Placethe spring assembly on the anchor frame mounting plate as shown and insert the U-boltthrough the holes in the mounting plate. Secure with a flat washer and lock nut on each legof the U-bolt. Place a 2" U-bolt over the second coil and the end of the bottom coil, andinsert through the plate and secure with flat washers and lock nuts. Note that the 2" U-bolt is inserted in the outer pair of holes in the side on the mounting plate. Position a1-1/2" U-bolt over the bottom coil and insert it through the plate and secure as before. TheU-bolts will be spaced around the spring and will secure it from any rotation or movementon the plate.
__Step 5: Repeat the procedure in Step 4 to attach a second spring to the opposite end ofthe anchor frame.
✔✔✔✔✔
Anchor FrameAFR0398
SpringATM0014
Detail A
3/8" x 2-1/2" U-Bolt
3/8" x 1-1/2" U-Bolt
3/8" x 2" U-Bolt(See Note below)
Spring WedgeAAU0062
3/8" Lock Nut
1" O.D. Flat Washer
1" O.D. Flat Washer
3/8" Lock Nut
Note: Arrange spring as shown in the Detail A.Ensure that the 2" U-bolt is lined up with the outerpair of holes in the mounting plate.
Page 9 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONS__Step 6: Place anchor frame into prepared footing. Plumb and level. Fully tighten allfasteners according to tightening torque specifications. See page 5 of these instructions.Block and brace for concrete. Pour concrete and allow 72 hours for concrete to completelycure before continuing on with the installation. Check frame to ensure that it is plumb andlevel after pouring concrete.
Attach the see-saw mounting brackets to the anchor frame.__Step 7: Attach the see-saw mounting brackets to the anchor frame. See Detail B. Selectboth see-saw mounting brackets, (2) two .979" O.D. cross shafts, and (4) four of thefollowing: 1" I.D. oilite bearings, shaft end caps, and 3/8" x 1" button head bolts. Slide abearing, narrow side first, into the tubing stub on a mounting bracket. Ensure the bearingis fully seated in the stub and flush. Slide the square end of the cross shaft through thebearing and seat into the square cutout portion of the bracket. From the other side of thebracket, place the flat side of an end cap over the square cut out portion and align holes.Insert a bolt through the end cap, through the see-saw mounting bracket and thread intothe end of the cross shaft. Do not fully tighten the connection. Place another bearing,narrow edge first, into the tubing stub of the anchor frame mounting bracket. Insert theopen end of the cross shaft into the bearing. From the other side of the anchor framemounting bracket, place the flat side of an end cap over the round cut out portion and alignholes. Insert a bolt through the end cap, through the anchor frame mounting bracket andthread into the end of the cross shaft. Do not fully tighten the connections. Repeatprocedure to attach remaining see-saw mounting bracket to the other side of the anchorframe.
Attach the see-saw frame to the springs.__Step 8: Attach the see-saw frame to the springs. See Detail C. Select the see-saw frameand (2) two of the following: spring wedges, 3/8" x 1-1/2" U-bolts, 3/8" x 2" U-bolts, and3/8" x 2-1/2" U-bolts. Also select (12) twelve of the following: 3/8" lock nuts and 1" O.D.flat washers. Position the see-saw frame with the flat side of the spring mounting platefacing down and over top of the springs. The hole patterns in the mounting plate shouldmirror the hole pattern in the anchor frame. Insert a spring wedge between the end and nextspring coil on the end of a spring and rotate around until it is tight. The tabs should be onthe top, next to the end coil. Insert a 2-1/2" U-bolt up over the second spring coil andthrough the tabs on the wedge. Position frame so the legs of the U-bolt stick up throughthe holes in the spring mounting plate. Note that the 2-1/2" U-bolt is inserted in the outertwo holes on the side of the mounting plate. Spring must be mounted as shown in DetailC. Secure with a flat washer and lock nut on each leg of the U-bolt. Place a 2" U-bolt upover the second coil, and the end of the bottom coil and insert through the plate andsecure with flat washers and lock nuts. Position a 1-1/2" U-bolt over the bottom coil andinsert it up through the plate and secure as before. The U-bolts will be spaced around thespring, will secure it from any rotation or movement on the frame. Fully tighten connectionsaccording to tightening torque specifications. See page 5 of these instructions. Repeatprocedure to attach the frame to the other spring.
Detail C
Spring
3/8" x 2-1/2" U-Bolt
3/8" x 1-1/2" U-Bolt3/8" x 2" U-Bolt
Spring WedgeAAU0062
3/8" Lock Nut1" O.D. Flat Washer
3/8" Lock Nut
See-Saw FrameAFR0284
1" O.D. Flat WasherSee-Saw
Mounting BracketABC0192
Detail B1" I.D. Oilite Bearing
.979" O.D. Cross ShaftATM0017
Cross Shaft End CapAAU0071
Anchor Frame
3/8" x 1"Button Head Bolt
Cross Shaft End CapAAU0071
3/8" x 1"Button Head Bolt
Mounting BracketTubing Stub
Page 10 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONSAttach the see-saw frame to the see-saw mounting brackets.__Step 9: Attach the see-saw frame to the see-saw mounting brackets. See Detail D.Select (24) twenty four of the following: 3/8" x 3/4" button head bolts, and 3/8" flat washers.Align the holes in the side of the see-saw frame with the holes in the mounting brackets .Apply a drop of loctite to the bolt threads and insert each bolt through a washer, througha hole in the top of the mounting bracket and thread into the frame. There are six connectionsper bracket. Fully tighten connections according to tightening torque specifications. Seepage 5 of these instructions.
Attach the cover panel to the see-saw frame.__Step 10: Attach the cover panel to the see-saw frame. See Detail E. Select the coverpanel and (4) four 3/8" x 1" button head bolts. Place the cover panel on top of the see-sawframe and align holes. Apply a drop of loctite to the bolt threads and insert each boltthrough the panel and thread into the frame. Fully tighten connections.
Detail D
3/8" x 3/4"Button Head Bolt
See-SawMounting Bracket
See-Saw Frame
3/8" Flat Washer
Detail E
3/8" x 1"Button Head Bolt
Cover PanelBFC0489
See-Saw Frame
Page 11 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONSAttach the seat brackets to the see-saw frame.__Step 11: Attach the seat brackets to the see-saw frame. See Detail F. Select (4) four rightseat brackets, (4) four left seat brackets, and (24) twenty four of the following: 3/8" x 3/4"button head bolts and 3/8" flat washers. Position each right seat bracket against the rightside of each see-saw frame arm. Ensure the side of the bracket with three holes is againstthe frame and the side with two holes faces up. Align the holes in the bracket with the holesin the frame. Apply a drop of loctite to the bolt threads and insert each bolt through awasher, through a hole in the bracket, and thread into the frame. Repeat procedure toattach the left seat brackets to the see-saw frame. Ensure the top of the brackets are levelwith the top of the frame. Fully tighten connections.Note: Hole patterns are distinct and brackets can only be mounted on the correct side.
Attach side panels to the see-saw frame.__Step 12: Attach side panels to the see-saw frame. See Detail F. Select (8) eight sidepanels and (32) thirty two 3/8" x 1-1/4" button head bolts. Position each side panel againstthe see-saw frame just ahead of each seat mounting bracket and align holes. Apply a dropof loctite to the bolt threads and insert each bolt through the side panel and thread into theframe. Leave connections loose.Note: Ensure the side panels angle toward the seat mounting bracket.
Attach handles to the side panels.__Step 13: Attach the handles to the side panels. See Detail G. Select (8) eight handlesand (32) thirty two of the following: 3/8" x 1" button head bolts, 3/8" flat washers and 3/8"button head nuts. Position a handle between the top and bottom of each pair of sidepanels. Mounting tabs must be between the panels. Align holes and insert each boltthrough a washer, through the mounting tab, through the side panel and thread into abutton head nut.
Detail G
HandleAAU0086
3/8" Flat Washer3/8" Button Head Nut
Handle Side Panel
3/8" x 1"Button Head Bolt
Detail F
See-Saw FrameRight Seat Bracket
ABC0189
Side PanelBFC0488
3/8" Flat Washer
3/8" x 3/4"Button Head Bolt
3/8" x 1-1/4"Button Head Bolt
Page 12 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONSAttach the seat covers to the seat brackets.__Step 14: Attach the seat covers to the seat brackets. See Detail H. Select (4) four seatcovers and (16) sixteen of the following: 3/8" x 1" button head bolts, 3/8" flat washers and3/8" lock nuts. Position each seat cover, with the countersunk holes up, over the seatbrackets on each end of the see-saw frame. Align holes in the cover with the holes in thebrackets. Insert each bolt through the top of the seat cover, through the bracket, througha flat washer and thread into a lock nut.
Attach the seat backs to the seat brackets.__Step 15: Attach the seat backs to the seat brackets. See Detail I. Select (4) four seatcovers and (16) sixteen of the following: 3/8" x 1" button head bolts, 3/8" flat washers and3/8" lock nuts. Position each seat cover, with the countersunk holes facing out, against thetops of the seat brackets on each end of the see-saw frame. Align holes in the cover withthe holes in the brackets. Insert each bolt through the top of the seat cover, through thebracket, through a flat washer and thread into a lock nut.
Detail H
Seat Mounting Bracket
3/8" x 1"Button Head Bolt
3/8" Lock Nut
Seat CoverBFC0487
3/8" Flat Washer
Detail I
Seat Mounting Bracket
3/8" x 1"Button Head Bolt
3/8" Lock Nut
Seat CoverBFC0487
3/8" Flat Washer
Final Details.__Step 16: Plumb and level entire component. Tighten all fasteners. Fully tighten allfasteners according to tightening torque specifications. See page 5 of these instructions.Note: Check for proper operation. Frame should pivot smoothly on the shafts.
Page 13 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONS
BILL OF MATERIAL
For Customer Service, Call 800-233-8404 or
570-522-9800 OUTSIDE U.S.
1000 Buffalo Road • Lewisburg, PA 17837
PW - QUATTRO SEE-SAW (w/ SEAT BACKS)
PART NO. DESCRIPTION QTY.AAU0062 CASTING - 7-3/32" DIA. SPRING WEDGE 4AAU0071 CASTING - 3" DIA. x 13/16" 4AAU0086 HANDLE - 4-5/16" x 5" x 14-19/32" 8ABC0188 BRACKET - 11" x 13.68" x 4.62" LEFT 4ABC0189 BRACKET - 11" x 13.67" x 4.62" RIGHT 4ABC0192 BRACKET - 16" x 14-1/2" x 1-1/8" 2AFR0284 FRAME - 31-29/32" x 93" x 4" 1AFR0398 FRAME - 30-9/32" x 15-27/32" x 36" 1AMC0123 BEARING - 1" I.D. x .75" OILITE 4ATM0014 SPRING - 400mm 2ATM0017 SHAFT - .99" DIA. x 2.531" 2BAD0085 THREAD LOCKING ADHESIVE 2BAE0027 BOLT - 3/8"-16 x 7/8" x 1-1/2" U 4BAE0028 BOLT - 3/8"-16 x 7/8" x 2" U 4BAE0029 BOLT - 3/8"-16 x 7/8" x 2-1/2" U 4BAE0595 WASHER - 3/8" SAE FLAT 100BAE0600 WASHER - 1" O.D. FLAT 24BAE0620 NUT - 3/8"-16 LOCK w/ NYLON CAP 56BAE0659 BOLT - 3/8"-16 x 3/4" BUTTON HEAD - SS 36BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD 32BAE0664 BOLT - 3/8"-16 x 1" BUTTON HEAD - SS 72BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 32BAE0902 TOOL - 7/32" SHORT HEX KEY WRENCH 1BAE0910 TOOL - 1/4" SHORT HEX KEY WRENCH 1BFC0487 SHEET - .75" x 8" x 12" 8BFC0488 SHEET - .75" x 16.93" x 7.86" 8BFC0489 SHEET - .75" x 26" x 40" 1
Page 14 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONSFINAL INSPECTION• Playworld Systems® insists on the installation of protective surfacing within the use
zone of each play structure in accordance with ASTM specification F1292 appropriatefor the fall height of each structure.
• Playworld Systems® strongly recommends close supervision of children as they play.The owners of playground equipment and the parents or guardians of children areresponsible for this proper supervision.
• As the owner of playground equipment, you are responsible for the maintenance of theequipment and surrounding play area. A comprehensive maintenance and inspectionschedule must be developed and all equipment inspected frequently. Refer to theinspection and maintenance schedule in the back of this booklet.
• Perform a thorough final check on the installed equipment to insure allequipment is installed as specified by manufacturer's installation instructions.
❏ Review all Installation Instructions for specified dimensions. Make sure dimensionscalled for in instructions agree with actual installation.
❏ Double check height dimensions. Height measurements are taken from the top ofthe protective surfacing material.
❏ Insure all fasteners are tightened according to tightening torque specificationslisted on your installation instructions.
❏ Clean dried concrete off of components and any other affected surface.
❏ Touch-up any scratches or installation damage to powder coated finish with color-matched spray paint.
❏ Allow adequate time for proper curing, both for concrete and urethane cement ifrubber safety surfacing tiles have been installed.
❏ Insure that protective surfacing is properly installed according to C.P.S.C.recommendations. Footings must not be exposed. Refer to the florescent orange sheetincluded in the front of the installation instruction booklet titled "Owners Manual".
❏ Insure that hard surface warning/Playworld Systems® identification labels areproperly affixed to the play equipment. Labels are to be plainly visible according tocurrent playground equipment guidelines.
❏ Dispose of all packaging material properly. These materials which include largeplastic bags and sheets can be a suffocation hazard. Dispose of these materials out ofreach or contact of small children.
Page 15 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONS
Spring• Inspect the spring to insure they are properly secured to
the anchor and spring plates. Check spring U-bolts toensure secure connections. If any damage is detected,barricade equipment to prevent use until repair iscompleted. Contact your sales representative immediatelyfor a replacement part.
Plastic Parts• Inspect all plastic surfaces for sharp points, cracks or
jagged edges. If any damage is detected and is determinedto be unsafe, barricade equipment to prevent use untilrepair is completed. Minor burrs or sharp edges may beremoved by using a sharp utility knife or block plane toremove sharp burr.
Fasteners• Inspect for loose fasteners. Tightening torque
specifications are:Bolts and Nuts: Snug tighten and tighten an additionalone-half turn.
• Inspect for missing, worn or broken fasteners. If anymissing, worn or broken fasteners are found, refer to theinstallation instructions for proper replacement fastener.If any damage is detected, barricade equipment to preventuse until repair is completed. Contact your salesrepresentative immediately for a replacement part.
• If during the maintenance process a bolt needs to beremoved from a part or parts, it will be necessary to applya drop of liquid thread lock / loctite to the bolt beforereinstallation.
Welds• Inspect all welded joints. If any broken welds are detected,
barricade equipment to prevent use until repair iscompleted. Contact your sales representative immediatelyfor a replacement part.
Castings• Visually inspect handles and end caps for cracks or
breakage. If any damage is detected, barricade equipmentto prevent use until repair is completed. Contact yoursales representative immediately for a replacement part.
Finish• Inspect metal parts for finish damage.
To repair painted surfaces, sand damaged area withsandpaper and wipe clean. Mask area and paint with primerand allow to dry. Paint primed area with color-matchingpaint and allow to dry. Recoat area with color-matchingpaint if required. Drying time is approximately 8 hoursbetween coats.
Footings• Inspect component to be securely attached to the spring
and solid in the footing. If any damage is detected,barricade equipment to prevent use until repair iscompleted.
Surfacing• Refer to the specific surfacing maintenance detail sheet
for additional information.
Replacement Parts• Refer to your installation instructions to obtain
replacement part number.• Contact your sales representative or call Playworld
Systems’ Customer Service at 1-800-233-8404 forreplacement part.
EQUIPMENT MAINTENANCE
PLAYWORLD SYSTEMS®
MODEL XX0598QUATTRO SEE-SAW
(w/ SEAT BACKS)
Page 16 of 16 Model XX0598PA1006
INSTALLATION INSTRUCTIONSEQUIPMENT MAINTENANCEINSPECTION FORM• Be sure that you are using a copy of this Inspection Form and not your original.• Use the Inspection Codes listed below and record condition of equipment at time of
examination on the Inspection Checklist.• Document any item from the Inspection Checklist that will require maintenance along
with any corrective action on the Maintenance Schedule.• Be sure to include appropriate dates and signatures on each section to properly document
maintenance procedure.
Preventive Maintenance . . . for Safety's Sake!
INSPECTION CHECKLIST
Inspector: Name (Please Print) _______________________________________ Signature:_____________________________________________________ Date:___ /___ /___
InspectionCode Date
Date RepairsCompletedFrequency
High
Medium
Medium
High
Low
High
Inspect spring connections for tightness.
Inspect plastic parts for damage.
Inspect metal parts for structural and finish damage.
Inspect for loose, missing, worn, or broken fasteners.
Inspect footing to insure support is secure and footing is not damaged.
Inspect surfacing to insure proper depth and distribution.
Inspection Codes
P = Pass F = FailNA = Not Applicable
MAINTENANCE SCHEDULE
Repairer: Name (Please Print) _______________________________________ Signature:_____________________________________________________ Date:___ /___ /___
DateDescription of Problem Corrective ActionItem in Question