installation manual - valley acrylic bath ltd ... · pdf fileintroduction before you begin...

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Installation Manual

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Page 1: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

Installation Manual

Page 2: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

Introduction

Before You Begin

Thank you for choosing Valley Products. This installation mannual provides general information on the installation of our products. DO NOT lift or carry your unit by the grab bar. If your unit is equipped with a whirlpool system, it is very important NOT to carry it by the whirlpool piping.

• Read the instructions carefully before beginning the installation.• Consult local building codes to make sure the installation complies with standards.• Remove the unit from its packaging. Before disposing, packaging and taking unit from your sales

shipping damages ceases upon delivery of the product in good order to the carrier. All complaints regarding damage due to transport must be made directly to the carrier.

• It is recommended that you place the unit in the bathroom before you start. Sectional units should be disassembled if necessary. Conserve all nuts and bolts.

• bottom.

• protection. Do remove it where two surfaces will be in permanent contact.

• renovating, bring down the walls to install framing and plumbing. Make sure the walls are properly insulated and comply with the appropriate building code.

• Verify that all dimensions on the plan are the same, as the ones of the unit.• • If your bathtub is equipped with both a whirlpool and an air system, space must be made for the air

system’s blower either inside or outside the alcove or island. If the blower cannot be installed under the bathtub, it can be located up to 9 feet away.

• Make sure an access panel - 30” x 15” (750 mm x 400 mm) m ust be located near the whirlpool pump and/or the air system blower to allow easy servicing.

• Access must be provided for each product component (water heater, light, nozzle, electronic and air control, faucet).

• user’s guide for whirlpool and air systems).

inspect the unit to make sure it is in good shape.

,

person,

Page 3: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

- Measuring tape- Pencil- 3/16” (5 mm) and 1/8” (3 mm) drill bits- Hole saw- Electric drill- Screwdriver- Pliers- Level- Safety glasses- Water-resistant glue- Silicone sealant- Wood wedges- 2” x 2” x 3” wood blocks (51 mm x 51 mm x 76 mm)- No 8 x 1 1/4” screws (4.2 mm x 32 mm, Flat or Phillips head)- 3/4” x 1” wood stud (19mm x 25mm) for alcove installation

Tools Required

Page 4: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

not permit it, it is imperative to add a wood edge to support the bath or the shower.

layer of mortar or plaster be applied to the base of the bathtub legs, and covered with a 1/16” (2 mm) polyethylene sheet. The layer should be thick enough to facilitate the leveling of the unit without raising it. Once the unit is in position, ensure it is level in both directions for proper draining.

Leveling must be done under the wood legs located beneath the unit. Do not level

Wood shim

Do not shim under the front flange

Leveling & Support

The frame and plumbing must be completed according to the instructions before installing the unit. If it is renovation work taking place, the wall surfaces must be removed in order to allow for the installation of the appropriate structural frame.

Do not build the surrounding structure before receiving your unit. Structure measurements should be

Make sure you install all plumbing and drainage before securing the unit. It is always recommended to have a competent, professional plumber, do the plumbing installations.

Structure Installation

Plumbing

etc).

Page 5: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

Drilling for the PlumbingMark the location of the faucets on the underside of the unit and drill 3/16” (5 mm) pilot holes. Make

instructions.

Position the faucets at the recommended mark. The bathtub must be tested before installation is complete.

Tighten any loose connections between the hoses and motor by hand.

Valley Acrylic is not responsible for defects and/ or problems discovered in course of this procedure, or those that could have been repaired or avoided by following it.

78" (

1981

mm

)

45" (

1143

mm

)

78" (

1981

mm

)

Finishing material

Adjustment material

5/8" Plywood

Finishing material

Adjustment material

5/8" Plywood

Silicone

Bathtub

Bathtub support (Island)

Note: the dimensionNote: Podium covering should be included in dimension C.

3/4"(19mm)

78" (

1981

mm

)

45" (

1143

mm

)

78" (

1981

mm

) 5" (127 mm)

4" (102 mm)Bathtub and Tub-shower Shower

Fill

Page 6: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

Undermount installation

Drop-In Bathtub Installation

For Undermount installation, please follow the pictures below as an example.

Construct the island in accordance with the picture and table shown below. Note: Structure

inches.

Finishing material

Adjustment material

5/8" Plywood

Note: theNote: Podium covering should be included in dimension C.

3/4"(19mm)

78" (

1981

mm

)

45" (

1143

mm

)

78" (

1981

mm

)

4" (102 mm)

Finishing material

Adjustment material

5/8" Plywood

Silicone

Bathtub

Bathtub support (Island)

Bathtub and Tub-shower Shower

Note: the dimensions are for inside, with the exception of dimension C.

AB

CE

D

B A

G CFD E

Allow an accessway to the pump/blower (bathtub with system)

Note: Podium covering should be included in dimension C.

3/4"(19mm)

78" (

1981

mm

)

45" (

1143

mm

)

5" (127 mm)

4" (102 mm)

Silicone

Bathtub

Bathtub support (Island)

Shower

Note: the dimensions are for inside, with the exception of dimension C.

AB

CE

D

B A

G CFD E

Allow an accessway to the pump/blower (bathtub with system)

be included in dimension C.

78" (

1981

mm

)

45" (

1143

mm

)

78" (

1981

mm

) 5" (127 mm)

4" (102 mm)

Finishing material

Adjustment material

5/8" Plywood

Silicone

Bathtub

Bathtub support (Island)

Bathtub and Tub-shower Shower

Note: the dimensions are for inside, with the exception of dimension C.

AB

CE

D

B A

G CFD E

Allow an accessway to the pump/blower (bathtub with system)

Note: Podium covering should be included in dimension C.

3/4"(19mm)

Finishing material

Adjustment material

5/8" Plywood

Finishing material

Adjustment material

5/8" Plywood

Silicone

Bathtub

Bathtub support (Island)

Note: the dimensions are

A

Note: Podium covering should be included in dimension C.

3/4"(19mm)

Model A B C D E F GOvo-6030 58.5 28.5 18 14.25 9.25 NA NAOvo-6032 58.5 30.5 18 15.25 9.25 NA NAOvo-6036 58.5 34.5 18 17.25 9.25 NA NAOvo-6632 64.5 30.5 18 15.25 9.25 NA NAOvo-6636 64.5 34.5 18 17.25 9.25 NA NAOvo-7232 70.5 30.5 18 15.25 9.25 NA NAOvo-7236 70.5 34.5 18 17.25 9.25 NA NA

Venice 68.5 32.5 18.5 16.25 34.25 NA NA65.5 28.5 17 14.25 32.75 NA NA

Chi-6032 58.5 30.5 21 15.25 8.75 NA NAChi-6632 64.5 30.5 21 15.25 8.75 NA NAChi-6636 64.5 34.5 21 17.25 8.75 NA NAChi-7136 69.5 34.5 18.25 18.75 34.75 NA NAMalaga 69.5 41.5 19 20.75 34.75 NA NA

Page 7: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

Model A B C D E F GJason 66.5 28.25 18 9.75 33.25 NA NAAqua 69.75 39.75 22.3 9.75 34.25 NA NABarcelona 68.5 30.5 19 15.25 34.25 NA NANeptune 68.5 38.5 20 10.25 34.25 NA NABordeaux 68.5 33.5 20 16.75 34.25 NA NAPro 58.5 30.5 20 15.25 6.25 NA NANapoli 66.5 30.5 16.5 15.25 33.25 NA NAFlorence 74.5 43.5 19.5 11.75 37.25 NA NARome-59 59 59 16.5 38 38 NA NARome-55 55 55 15.5 35.5 35.5 NA NASydney-61 61 61 17 36 36 NA NASydney-53 53 53 16 30 30 NA NAOkami 67 67 23 39 39 27.5 27.5Kaze 60.5 60.5 21.5 39.25 39.25 NA NAPurist 63 63 20 32 44 NA NAFinial 59 59 19 29 37 25 25

Bathtub Without Drilling Template Lay the bathtub on the piece of plywood that will be covering the island. Using a level or a plumb line, mark the contour of the bathtub on the piece of plywood. Cut 3/4” inside the line traced previously. Install the piece of plywood on top of the island.

Level the bathtub in the podium and fasten six (6) wood blocks around the bathtub tosecure it in place (Blocks not supplied). The bathtub must be supported by the island (3/4” (19 mm)) and

3/4"(19 mm)

1"x3"

Wood blocks

BATHTUB

SILICONE SEALANT

PODIUM COVERING

FRAME SUPPORT

Bracket

3/4"(19 mm)

Wood blocks

BATHTUB

SILICONE SEALANT

PODIUM COVERING

FRAME SUPPORT

Some units are available with left-hand or right-hand drain; check the drain position before drilling

Page 8: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

standards and to the general rules in this guide. Make sure that all joints are waterproof. Fill up the

with silicone sealant.

Alcove InstallationConstruct the alcove in accordance with Fig.10 and table dimensions.

Note: The following measurements are not those of the unit but those required for the installation (± 1/4”) ; for easier installation, add 1/4” (6 mm) to dimensions A and B only. If necessary, remove wood blocks under edge of bathtub.

D

BA AB

CED EC

1"x3"

od blocks

PODIUM COVERING

FRAME SUPPORT

Vertical supports

Model A B C D EOvo-6030 60 30 21.5 14 12Ovo-6032 60 32 21.5 16 12Ovo-6630 66 30 21.5 14 12Ovo-6632 66 32 21.5 16 12Pro-6030 60 30 20 14 10Pro-6032 60 32 20 16 10Pro-6630 66 30 20 14 10Pro-6632 66 32 20 16 10Chi-6030 60 30 23 14 11Chi-6032 60 32 23 16 11Chi-6630 66 30 23 14 11Chi-6632 66 32 23 16 11Isis 60 32 24 16 10Liyr 60 32 23.5 16 10Wave 60 32 21.25 16 10SB-NR-32 32 32 NA 12 12SB-NR-36 36 36 NA 12 12SB-NR-38 38 38 NA 12 12SB-NR-40 40 40 NA 12 12SB-NR-42 42 42 NA 12 12SB-NR-48 48 48 NA 12 12

:

Connect the plumbing:

Fig.10

Note:

Page 9: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

Model A B C D ESB-NA-36 36 36 NA 12 12SB-NA-38 38 38 NA 12 12SB-NA-42 42 42 NA 12 12SB-NA-48 48 48 NA 12 12SB-ST-3032 30 32 NA 14 15SB-ST-3232 32 32 NA 14 16SB-ST-3236 32 36 NA 18 16SB-ST-3632 36 32 NA 14 18SB-ST-3636 36 36 NA 18 18SB-ST-4232 42 32 NA 14 21SB-ST-4236 42 36 NA 18 21SB-ST-4242 42 42 NA 24 21SB-ST-4830 48 30 NA 12 24SB-ST-4832 48 32 NA 14 24SB-ST-4834 48 34 NA 16 24SB-ST-4836 48 36 NA 18 24SB-DT-32 32 32 NA 14 14SB-DT-36 36 36 NA 18 18SB-DT-42 42 42 NA 24 24SB-DT-4836 48 36 NA 30 18SB-DT-48 48 48 NA 30 30SB-OD-6030 60 30 NA 14 9SB-OD-6032 60 32 NA 16 9

FRAME SUPPORT

BracketTiling flange

Wood stud1" x 3"

Vertical supports

Some units are available with left-hand or right-hand drain; check the drain position before

Install a standard 1” x 3” piece of wood (not provided) (3/4” x 2 1/2”) (2 cm x 6.3 cm) all around the alcove, at C height. The 1” x 3” must be cut down to 1 1/4” inside dimension B.

Install and level the bathtub in the alcove and secure a vertical support in front of the bathtub (leave a space in front of the support so as not to interfere with the installation of the apron, if applicable).Make sure the vertical support does not press on the jets or piping.

Page 10: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

1 Framing2 Wall covering 3 Sealant4 Metal square

5 Bathtub 6 Wood stud 1”x3” standard (3/4” x 2 1/2”)7 Integrated tiling flange

21

3

5

6

4

77

21

3

4

5

21

3

4

5

7

21

3

4

5

21

3

4

5

6

Incline the support as required to allow easy installation.

bathtub.

this guide. Make sure that all joints are waterproof.

Page 11: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

Installation instructions forFree standing bathtubs (with skirt)

IMPORTANT: Ensure to check the bathtub for proper drainage before any �nishing is done.

• Note that the bathtub is shipped with the skirt attached and waste and over�ow installed.

Installation Instructions:• Place the tub where it is to be installed and adjust the adjustable legs to make sure the tub is level.• It is recommended that the skirt should not be touching the floor and be about 1/8” - 3/16” above the floor. • Anchor the bathtub legs with the floor either by using 2 part epoxy putty (see Fig.A) or setting the legs in abed of mortar (see Fig.B)• Finish the installation by running a bead of high quality silicone around the outside of the bathtub, where the bathroom floor meets the bathtub skirt.• The waste & overflow can then be attached to the trap from below the floor.

Fig. B

Fig. A

Page 12: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

Regular disinfections provide an effective defense against various types of bacteria susceptible of developing in the deposits that build up over time in all bathtubs and showers.

For daily cleaning, use a moist cloth and gentle liquid detergent.

For acrylic surfaces, occasional use of a special acrylic surface cleaner will add luster and protect

scratch or dull the surface.

Paint stains: Use either turpentine or a paint thinner. Joint compound: Use a plastic or wood spatula covered with a damp cloth. Do not use a metal blade or a metal brush. If a rubber mat is used, it must be removed immediately after each use.Ignoring this recommendation will cause damage not covered by the warranty.

Maintenance

Congratulations you are now a part of the Valley Acrylic Family, and an owner of the best quality sanitation products in the country .

Page 13: Installation Manual - Valley Acrylic Bath LTD ... · PDF fileIntroduction Before You Begin Thank you for choosing Valley Products. This installation mannual provides general information

Valley Acrylic Products

33778 North Railway AveMission BC , V2V 1H6

Toll Free 1 877 398 TUBS (8827)Fax (604) 820 [email protected] www.ValleyAcrylic.com