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Daikin Air Conditioner Fresh air intake kit (without duct fan) KDDP55D160-2 4P564849-1C Installation manual

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Page 1: Installation manuals;Option handbooks · At the outdoor side, install the duct inclined downwardly so that the rain will not get into the duct. (Inclination 1/100~1/50) Where it contacts

Daikin Air Conditioner Fresh air intake kit (without duct fan)

KDDP55D160-2

4P564849-1C

Installation manual

Page 2: Installation manuals;Option handbooks · At the outdoor side, install the duct inclined downwardly so that the rain will not get into the duct. (Inclination 1/100~1/50) Where it contacts

Fresh air intake kit - KDDP55D160-21

READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION.KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.

CautionBefore starting the installation work, carefully read the following safety precautions and observe them to ensure safety during work.

● Make sure to use the attached or specified components to install the products. Otherwise, it may cause air leak or the product may fall. ● After installation, check whether there is no abnormality during the trial operation.

Combination table

Kit name Applicable indoor unit name and panel name

Model

KDDP55D160-2 SPLIT FCAG-B, FCAHG-H, FXFQ-B

Decoration panel BYCQ140-E

Remarks ● This kit can be installed on the ceiling mounted cassette type air conditioner. ● Before installation, confirm the indoor unit name with reference to the table above. ● Please refer to the installation manual for the indoor unit as well as the mounting procedure for the decoration panel during the installation. ● When mounting a duct fan, make sure to use a wiring adaptor (EKRP1C12) and link it with the indoor unit fan. ● If there is any gap between the decoration panel and the ceiling, fix the gap using the fixing holder (included in this kit). For installation details

follow the installation manual provided with the decoration panel.

CAUTIONControl the intake air flow volume of the indoor unit so it is less than 10% slower.

● Be sure to install the attached sensor assembly.The recommended duct for on-site connection is shown in the table below.

Part name Part number

Flexible duct (Normal diameter D150)

K-FDS151D (1m) K-FDS153D (3m) K-FDS152D (2m) K-FDS154D (4m)

ComponentsCheck if the following parts are included with your kit. (Shaded part is separately packed.)

Name Suction chamber Connecting chamber (Left)

Connection chamber (Right)

Sealing material Desiccant tape

Shape

A - B

Quantity 1 1 1 2 2

Name Screw Sensor assembly Clamp Screw (for sensor) Installation manual (This manual)

Shape

Quantity 4 1 2 1 1

Name Fixing holder

Shape

Quantity 4

1. Selection of location and access door(1) Refer to the following figure to select the mounting position (unit: mm).

*1

455 mm (Ceiling opening space)Indoor unit Inspection hatch

Duct (field supply)

Page 3: Installation manuals;Option handbooks · At the outdoor side, install the duct inclined downwardly so that the rain will not get into the duct. (Inclination 1/100~1/50) Where it contacts

2Fresh air intake kit - KDDP55D160-2

*1. Hang and fix the T-tube assembly for installation. The load of the T-tube assembly may create a clearance between the indoor unit and suction chamber. *2. Install the inspection hatch (450 x 450 mm or more). Either one of the inspection hatches must be installed.

Indoor unit Standard Decoration panel Designer Decoration panel

SPLIT A (mm)

FCAG35-71B 264 306

FXFQ20-63B

FCAG100-140B 306 348

FXFQ80-100B

FCAHG71-140H 348 390

FXFQ125B

(2) Install the inspection hatch (unit: mm).Inspection hatch 450 x 450 mm or more(See note *2.)

Inspection hatch 450 x 450 mm or more(See note *2.)

T-tube assembly(Field supply)

725

2. Installation of sensor assembly and suction chamberWhen the indoor unit is already installed, perform the following operations in accordance with the precautions below.

● Make sure to turn off the power supply before starting the operation. ● Remove the decoration panel from the indoor unit. (For details, please refer to the installation manual provided with the decoration panel.)

Installation of sensor assembly1. Refer to the installation manual of the indoor unit, remove the control box lid of indoor unit.2. Install the sensor assembly on bell mouth of the indoor unit using the provided screws.3. Remove the connector (X16A) of the existing sensor from the printed circuit board of the indoor unit.4. Connect the wire harness of the sensor assembly that was attached to the indoor unit to the connector (X16A) on the printed circuit board of the

indoor unit.5. Use the provided clamps to fix the wire harness (to the other wire harness) as shown in the figure below.6. When all wiring operations are completed, install the control box lid in accordance with the installation manual provided with the air conditioner.

Sensor assembly Screw

Control box lid1. Remove the control box lid.(Screw - 2 positions)

Bell mouth

2. Fix the sensor assemblyon bell mouth usingthe provided screws.

3. Remove the connectorof the existing sensor.4. Connect the connectorof the sensor assembly thatwas installed.

Sensor wire harness

Sensor assembly

Bell mouth

Installation of suction chamberThe figure shows the installation procedure for a new indoor unit.1. Adhere the desiccant tape to the corner air outlet sealing material, and then attach them to the air outlet of the indoor unit. (2 positions) Fig.1, Fig.2.2. Install the suction chamber on the indoor unit using hooks (4 positions). Fig.3, Fig.5.3. Fix the hooks at the four positions with reference to Fig.4.4. Install the indoor unit and suction chamber while aligning their contours. Fig.4, Fig.6.

Page 4: Installation manuals;Option handbooks · At the outdoor side, install the duct inclined downwardly so that the rain will not get into the duct. (Inclination 1/100~1/50) Where it contacts

Fresh air intake kit - KDDP55D160-23

Fig.1 Air outlet

Fig.2 Both positions

Fig.3

Sealing material

Desiccant tape

Step 1Peel offthe released paper.

Step 2Adhere the sealing materialto the tape. (2 pcs.)

(12)

(12)

Air outlet

Indoor unit

Suction chamber

Indoor unit

Refrigerant piping

Control box lid

Sensor assembly Hook(4 positions)

Hanger bracket(4 positions)

Fig.4 InstallationFig.5 After installation

HookSuction chamber Hook Hook

Hanger bracket

Hanger bracketHow to fix the hooks

Align the contours

Indoor unitHanger bracket

Fig.6 Installation completion figure

Suction chamber

Indoor unit

3. Installation of indoor unit and suction chamber

● Install the indoor unit and suction chamber. For installation, follow the installation manual provided with the indoor unit (Please refer to the right figure for the installation height.).

● To install the suction chamber on an existing indoor unit, change the installation height of the indoor unit to A in the right figure.

Indoor unit

Hanger bracket

Suction chamberCeiling

Standard Decoration panel A=185 mm

Designer Decoration panel A=227 mm

4. Installation of connecting chamber and connection of flexible ductInstall the connecting chambers. (One chamber on both sides, 2 in total) Fig.7.1. Push up the square holes of the connecting chamber (Left) or (Right) while fitting them onto the hook (tab) of the suction chamber (2 positions).2. Fix the connecting chamber using the screws M5 provided. (2 positions).

Page 5: Installation manuals;Option handbooks · At the outdoor side, install the duct inclined downwardly so that the rain will not get into the duct. (Inclination 1/100~1/50) Where it contacts

4Fresh air intake kit - KDDP55D160-2

Connecting chamberLeft (Right)

Installation of connecting chamber (thisfigure shows the left connecting chamber)

Screw M5

Outer inlet

Suction chamber

Squareholes

Step 1:Push up the square holesof the connecting chamber Left or Rightwhile fitting them to the hookof the suction chamber (2 positions).

Step 2:Fix the connecting chamber usingthe screws M5 provided (2 positions).

Fig.7 Installation of connecting chamber (this figure shows the left connecting chamber.)

Installation completion figure

5. Duct connection <Duct: diameter Ø150>1. Connect duct to the connecting chamber.

(Insert duct to the end of the connecting chamber’s tube portion.)2. Tie the connected portions with band and wrap with tape to prevent air leak.3. Insulate the duct to prevent condensate.4. Make sure that the T-tube is hanged, fixed and sealed properly. Otherwise, air leakage may occur.

CAUTION ● Follow the applicable local legislation or regulation to install the duct. ● In case that metal duct is penetrated through wooden wall, make sure the duct and the wall are electrically insulated. ● At the outdoor side, install the duct inclined downwardly so that the rain will not get into the duct. (Inclination 1/100~1/50) ● Where it contacts the outside air, make sure to install screen to avoid birds, small animals or insects getting inside the duct. ● Where it contacts the outside air, make sure to install air filter to protect heat exchanger for indoor unit.

Do not perform the following duct work:

To bend excessively To bend too many times To reduce the diameter

6. Installation of decoration panel and suction chamber ● After the decoration panel is installed temporarily, install the harness running from the decoration panel through the hole for the electric wiring of

the suction chamber. Tight wire harness of the swing motor and wire harness of the sensor together with the clamp. ● Install the decoration panel in accordance with the installation manual provided with the decoration panel (Remove the control box lid.) ● After the wire harness is installed, install the control box lid. During installation, be careful the wiring is not caught.

Suction chamber

Hole for electric wiring

Harness:Run the harness from the panel sideto the suction chamber. (After the decorationpanel is installed temporarily, run the harnessthrough the hole for electric wiring.)

Decoration panel

Screw for control box lid

Control box lid

Bell mouth

Wireless air conditioners ● For details of the connection procedure, please refer to the installation manual provided with the wireless remote controller kit (provided

separately)

Page 6: Installation manuals;Option handbooks · At the outdoor side, install the duct inclined downwardly so that the rain will not get into the duct. (Inclination 1/100~1/50) Where it contacts
Page 7: Installation manuals;Option handbooks · At the outdoor side, install the duct inclined downwardly so that the rain will not get into the duct. (Inclination 1/100~1/50) Where it contacts
Page 8: Installation manuals;Option handbooks · At the outdoor side, install the duct inclined downwardly so that the rain will not get into the duct. (Inclination 1/100~1/50) Where it contacts

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