institute for global environmental strategies is being used along with ice bank and boiler) ehp...

Science and Technology Research Partnership for Sustainable Development (SATREPS) 1

Institute for Global Environmental Strategies

Matching stakeholders to promote the application of Japanese low carbon

technologies in India

-Prof. Yutaka Suzuki (Director, IGES-KRC)

Matching stakeholders to promote the application of Japanese low carbon

technologies in India

-Prof. Yutaka Suzuki (Director, IGES-KRC)



Science and Technology Research Partnership for Sustainable Development (SATREPS)


The Energy and Resources Institute

IndianGovernment

(MoEF)Japan Intl. Coop. Agency

Supervision

Japan Science and Technology Agency

Japanese companies Indian SME

Japan‐India Environmental Technology Gateway

Joint research agreement

（MOU）

Government Agreement (RD)

Kyoto University (Graduate School of

Engineering)

Collaborators

Research stakeholdersResearch stakeholders

Funding Scheme

Collaborators



To promote the application of Japanese low carbon technologies at small and medium sized enterprises (SMEs) in India.

Figure: Research components of ALCT project

1- Review of existing practices;2- Study and analyze technologies

and relevant conditions of Japaneseside;

3- Study and analyze needs of technologies and relevant conditionsof Indian side;

4- Select the appropriate Japanesetechnologies to be applied in India;

5- Analysis and verification through pilot projects implementation

6- Draw lessons learnt from the projectand provide suggestions and recommendations.

Overall Objective of Research ProjectOverall Objective of Research ProjectOverall Objective of Research Project

Research ComponentResearch ComponentResearch Component



Technolog y

Japanese Companies

Total number of

investigated sites

Number of selected sites for

pilot projects

Location of pilot

projects

SME

Hard Technologies

Gas Heat Pump

Yanmar11 2 Rajkot -Delta Technocast

-Jagdish Technocast

Electric heat pump

Mayekawa

132

Anand -Amul

Chandigarh -Milkfed

Best Practices

(Soft technologies)

Compressed air system

Hitachi (IES)13 4 3 in Pune;

1in Noida

-Sankalp-Trans Auto, -Mass Flange,-DIC (Noida)

Induction furnace

Expert from Kobe Steel 8 2 Kolhapur -Marvelous Metals

-Caspro metal

Summary of selected technologies and sites for pilot project implementationSummary of selected technologies and sites for pilot project implementation



3)Procurement of Equipments(customization)

3)Procurement of Equipments(customization)

5)Shipping of equipments

5)Shipping of equipments

6)On-site installation work

6)On-site installation work

4)Pre-measurement(baseline measurement)

4)Pre-measurement(baseline measurement)

8)Post-measurement(impact measurement)8)Post-measurement

(impact measurement)

9)Follow-up & capacity building9)Follow-up &

capacity building

1)Selection of site1)Selection of site10)Evaluation and recommendations

10)Evaluation and recommendations

2)Sign of MoU2)Sign of MoU

7)Operation of pilot project

7)Operation of pilot project

Pilot project implementation framework (for hard tech. GHP and EHP)

Pilot project implementation framework (for hard tech. GHP and EHP)



GHP pilot project implementationGHP pilot project implementation

Schedule



Before(Electric Air conditionig)

Aft er

Expected impact of GHP pilot project

After(Gas Air conditionig)

(Total 7 GHP units have been installed in Delta and Jagdish)

Existing and proposed technologies

Delta JagdishPrimary energy saving 50% 45%CO2 emission reduction 45% 45%Cost saving 19% (0%) 22% (7%)

Note: Gas prices have significantly

increased after original estimation. The values between brackets show

the impact using current prices



EHP Pilot project implementationEHP Pilot project implementation

Schedule



Existing and proposed technologies

Bef ore

Amul MilkfedPrimary energy saving 38% 42%CO2 emission reduction

47% 38%

Cost saving 64% 77%

Expected impact of EHP pilot project (initial estimation)

Before (-Ice bank and boiler are used forcooling and heating water)

After (EHP is being used along with Ice bank and Boiler)

EHP installed in Milkfed (Jun2013)

EHP installed in Milkfed (Jun2013)

EHP installed in Amul (Jul.2013)



Compressed air system: Overview• Compressed air system consists of following components: Air compressor, Receiver, Dryer, Filters, Pipes and pneumatic actuators (nozzles, ejectors, etc, which are used at end use)

•Huge energy saving, hence CO2 emission reduction, could be achieved by reducing pressures loss which occurs at various points between supply side (compressor) and Demand side (end use)



Proposed measures and expected impact

SME Mass Flange DIC India Sankalp Trans. AutoPrimary energy saving (KWh/year) 17,856 41,760 52,080 66,216CO2 emission reduction (ton/year) 17 39 48 61Cost saving (Rs/year) 116,064 271,440 338,000 417,160Aproximate pay back period Immediat Immediat Immediat Immediat

SME Trans. Auto Sankalp Mass Flange DIC IndiaPrimary energy saving (KWh/year) 37,000 40,920 59,520 68,400CO2 emission reduction (ton/year) 35 38 55 64Cost saving (Rs/year) 233,100 265,980 386,880 444,600Approxiamte pay back period 10 months 9 months 6 months 5 months

SME DIC India KansalPrimary energy saving (MWh/year) 17,280 From 96 to 300CO2 emission reduction (ton/year) 16 From 90 to 280Cost saving (1000Rs/year) 112,320 From 625 to 1,953Approximate pay bac period 2 years 1 year and 6 months

SME Trans Auto Iceburg “DIC” India Kansal SankalpPrimary ene rgy saving

Percentage 17% 22% 15% 25% 17%(KWh/year) 53,196 96,624 99,360 135,360 223,994

CO2 emission reduction (ton/year) 49.5 89 93 125 208Cost saving (Rs/year) 335,134 628,056 645,840 880,000 1,456,000

Approximate pay back period 3years and 3 months

4 years 3 years and6 months

2 years and6 months

3 years

2) Estimated impact of reducing leakage (Minimum cost required: Approximately 200.000Rs)

3) Estimated impact of increasing piping size (medium cost required: Approximately)

Overall 13 sites have been investigated. Report about how to improve compressed air system has been provided to each site. Example of estimated impact of selected activites are below:

4) Estimated impact of installing inverter type air compressor (high cost required

1) Estimated impact of adjusting pressure of compressors (Zero cost required)



Examples of measures which have been taken by SME

Transauto Pvt. Ltd M/s Sankalp Pvt.Ltd Mass falnge Pvt. Ltd

Primary energy saving (%) 30% 30% 25%

Primary energy saving (kWh/year) 177,341 139,690 92,385

CO2 emission reduction (ton/year) 165 130 86

Cost saving (Rs/year) 1,117,248 907,985 600,502

Pay back period Less then 1 year Less then 1 year Less then 6 months

Summary of impacts at three forging SME in Pune Notes:

-SME have taken almost all the proposed measures in PS

reports, except the installation of inveter type air

compressor. Additional 10%-20% could be achived by installing inverter

type air compressor.

Installation of new receiver and new air compressors (not inverter type) Adjusting pressure setting

Reduce air leakage through installing foot switch Reconsider pipe size and design Start the use of efficient air gun



Case1 Case2Primary energy saving Percentage 19% 17%

(KWh/year) 84,230 79,076CO2 emission reduction (ton/year) 78 73Approximate pay back period 3years 3 years

• Estimated impact of installing inverter type air compressor at textile industry (large industry)

Annual Over 15 years

Primary energy saving(KWh)

341Million 5,119million

CO2 emission reduction (ton) 314,000 4.7 Million

• Estimated impact of improving compressed air system at forging industry in India (1200 units)



Way forwards



15

Examples of measures which could be taken by Indian side

• BEE can introduce these technologies to the designated consumers (DCs), who are identified under PAT scheme.

• BEE can alleviate or exempt these technologies from import tax under the FEEED program.

• Financial support through SIDBI -Technology Upgradation Fund for textile (TUFS)-Technology and Quality Up gradation Support to MSMS (TEQUP)-Credit Linked Capital Subsidies Scheme (CLCSS)-FPTUFS-scheme for food processing industries

• ESCO

Examples of measures that can be taken by Japanese side

By Japanese governmentConsider to use the bilateral offset crediting mechanism between Japan and India (JCM).

By Japanese technology makers-Manufacture the technologies in India, whether through FDI, Joint venture, Licensing, etc. This could be the major activities to bring cost down.

Examples of measures that can be taken by other funding agencies

JBIC may promote the deployment of these technologies through their crediting J-MRV program.

ADB-UNEP-GEF through Climate technology Network and Finance (CTNF)

Others SAMEEEKSHA, LCS-RNet, LoCAR-Net, UNEP (CTCN), are important channels through which these technologies could be deployed in India, whether through their funding options or through their information and knowledge dissemination activities to a wide range of stakeholders.



Thank you for you attention

institute for global environmental strategies is being used along with ice bank and boiler) ehp...

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