instruction manual im 303 e - esters 1403-im 303 e v... · 2016. 2. 24. · (e.g. for gd 300 and gd...

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Speed Pressure Flow Rate Temperature

Instruction Manual IM 303 E Phone: +49 (0)6021 - 45 80 7 - 0

Fax: +49 (0)6021 - 45 80 7 - 20

Esters Elektronik GmbH

Görresstrasse 17 · D-63739 Aschaffenburg

eMail: [email protected]

Internet: http://www.esters.de

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INSTRUCTION MANUAL IM 303 E

Device: Flow Rate Correction Calculator GDR 1403

for the collection of volumetric flow rate

of technical and medical gases

Content: Installation and operation manual

Rev.-Nr.: IM 303 E V 1.2-2014-07-17

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User information

- Prior to installing the equipment or before attempting initial start-up, please read this manual

thoroughly.

- Please ensure to observe all information and warnings provided in this manual.

- The serial number of the equipment can be found on the identification plate. You will need this

information when ordering spare parts. The plate is attached to the outside of the device.

- Installation, start-up and maintenance may only be performed by an electrician. The local guidelines

of the place of installation have to be observed.

- Maintenance may only be performed under dead-voltage conditions for personal security reasons.

- In order of guarantee operational safety, only the manufacturer's original spare parts shall be

installed.

- Operating the equipment for purposes other than its intended use shall void all warranty claims and

product liability. Noncompliance with the intended use refers to but is not limited to improper

installation, start-up, operation, maintenance and neglecting the information provided in this

manual.

- The device must be integrated into the lightening protection concept of the plant.

Please ensure to operate this device only in accordance with this manual.

Departure from these instructions will void and nullify all warranty claims and

jeopardizes the operating safety of the device.

We reserve the right to engineering changes, which may necessitate deviations from the current data

provided in this manual. Should you require additional information or questions arise that are not

sufficiently covered in this manual, please contact us at the following address:

Imprint


Görresstrasse 17

D-63739 Aschaffenburg

Tel.: +49 (0)6021 – 45 807 - 0

Fax: +49 (0)6021 – 45 807 - 20


Internet: www.esters.de

Copyright

Dieses Handbuch ist urheberrechtlich geschützt.

Vervielfältigung und Verbreitung sind ohne schriftliche Genehmigung nicht gestattet.

© Esters Elektronik GmbH, Aschaffenburg

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Table of content

1 Introduction ___________________________________________________________________ 4

1.1 Operating instructions, general information _____________________________________ 4

1.2 Goods receipt inspection, transportation, storage ________________________________ 4

2 Warranty ______________________________________________________________________ 5

3 General information _____________________________________________________________ 6

4 Benefits at a glance ______________________________________________________________ 7

5 Installation / servicing / maintenance _______________________________________________ 8

6 Technical specifications __________________________________________________________ 9

6.1 Input, output and relay ______________________________________________________ 9

6.2 Electrical values, mechanical values and environmental influences __________________ 10

6.3 Display and housing _______________________________________________________ 11

6.4 Interfaces _______________________________________________________________ 12

6.5 Software and recorder _____________________________________________________ 12

7 Device types __________________________________________________________________ 13

7.1 Devices with pulse input for flow rate measurement

(e.g. for GD 300 and GD 500 incl. signal amplifier)) _______________________________ 13

7.2 Devices with mA input for flow rate measurement

(e.g. Ecoflow rate2, third-party products) ______________________________________ 15

7.3 Devices with pulse input and mA-input for flow rate measurement

– diverse measurements ___________________________________________________ 16

7.4 Devices with RS 485 interface for flow rate measurement

(e.g. Ecoflow 3, third party products) __________________________________________ 18

7.5 Devices with RS 485 interface for flow rate measurement _________________________ 19

7.6 Devices with pulse input RS 485 interface for flow rate measurement

- diverse measurements ____________________________________________________ 21


- divers measurements _____________________________________________________ 22

7.8 Optional device functions and housing ________________________________________ 23

8 Operating panel of flow rate correction calculator ____________________________________ 24

8.1 Layout of LCD display ______________________________________________________ 24

8.2 Measured value display ____________________________________________________ 25

9 Operating overview ____________________________________________________________ 27

9.1 Operating overview in measurement mode ____________________________________ 27

9.2 Operating overview in configuration mode _____________________________________ 28

9.3 Operating overview in programming mode _____________________________________ 28

10 Configuration function codes _____________________________________________________ 29

10.1 Configuration function code types ____________________________________________ 30

10.2 Description of individual configuration function codes ____________________________ 34

11 Connecting diagram ____________________________________________________________ 41

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1 Introduction

1.1 Operating instructions, general information

These operating instructions are intended for the use of the device and meant to provide support during

the installation, operation, and maintenance.

The structure of the document shall make this easy. Important text is highlighted.

Symbols

The following symbols are used in these operating instructions in order to highlight text that requires

special attention.

Notes

This arrow points to features that require your special attention.

Caution

This symbol points to important text.

Noncompliance or disregard may cause damage to components or destruction to

parts of the system.

Warning!

This symbol points to important text. Noncompliance will place the life and health

of persons at risk.

Reference

This symbol refers to additional information available in other manuals, chapters,

or sections.

1.2 Goods receipt inspection, transportation, storage

- Ensure the packaging is not damaged!

- Any damaged packaging must be reported to the supplier.

- Retain any damaged packaging until the matter has been resolved.

- Ensure the package's content is not damaged!

- Any damaged part received must be reported to the supplier.

- Retain any damaged goods until the matter has been resolved.

- Use the delivery documents to check the received goods and compare the goods with your order to

ensure completeness. For storage and transport purposes, the equipment must be packed with care

to prevent damage caused by impact or humidity. Only the original packaging can ensure optimal

protection. Furthermore, compliance with all allowable ambient conditions is mandatory (section 5).

- If you have any questions, please contact your supplier or the respective distribution centre.

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2 Warranty

The devices were built in compliance with current directives and have left the factory in technically

flawless condition.

In the unlikely event that you still may have reasons for a complaint and the fault can be traced to a

factory error, we shall correct any defects at no additional charge. However, in such case, it is your

responsibility to report the damage immediately after detection and/or within our permitted warranty

period.

Damage caused due to improper use or as a result of noncompliance with these operating instructions, is

excluded from this warranty.

The warranty period is 12 months. Unless otherwise agreed upon, the warranty period for spare parts is

12 months as well. The fulfilment of warranty claims shall not extend the warranty period.

The warranty shall become null and void if the measurement module has been opened, unless otherwise

expressly stated in the operating instructions or for maintenance purposes only. This shall also apply if

serial numbers have been changed, damaged, or removed.

Any repairs, adjustments or similar tasks necessary besides warranty performances shall be without

charge. Other services, including transport and packaging shall be invoiced.

Unless liability is mandatory by law, further claims, in particular claims based on damages that do not

concern the delivered components, are excluded.

Services provided after the warranty period

Of course, we will be pleased to assist you once the warranty has expired. You can reach us directly by

calling.

Contact:

Phone: +49 (6021) 45 807 - 0

Fax: +49 (6021) 45 807 - 20


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3 General information

The flow correction calculator GDR 1403 records the volume flow as 4 – 20 mA signal, as 0 – 20 mA signal

or as frequency signal.

The mass flow is determined by means of a density correction with an additional pressure and

temperature measurement.

The three measurement values are used to calculate the current flow in standard cubic metres.

Programming of the GDR 1403 can be performed directly at the device (described below) or via a PC USB

interface by using the configuration software E3DM.

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4 Benefits at a glance

Application areas Benefits at a glance

- Combined heat and power plants

- Biogas plants

- Gas turbines

- Energy industry

- Chemical industry

- Heating and air-conditioning technology

- Pharmaceutical industry

- Foodstuffs industry

- Plant engineering and process equipment manufacturing

- Measuring and control technology

- Integrated recorder function for logging of measurement values (2 GB ring storage)

- Linearisation via a maximum of 12 support points

- Up to three limit values / relays / changeovers

- 2 digital inputs for start and stop function for control via PLC

- Integration in IT networks via Ethernet/IP for remote data transfer

- Integration in industry bus systems, e.g. Profibus DP, Modbus RTU, Modbus TCP, Profinet

- Up to 12 measuring computers can be networked via an internal CAN bus

- Persistent data retention of total counter reading in case of power loss for a period of up to 5 years

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5 Installation / servicing / maintenance

This device has been designed for direct mounting on a DIN rail. The monitor can be mounted directly in

a switch cabinet or in a separately available housing. Installation may only be performed by specialist,

trained personnel.

Servicing and maintenance activities may only be performed by Esters Elektronik GmbH technicians or by

persons trained by Esters Elektronik GmbH.

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6 Technical specifications

The devices in the GDR 1403 series are available as 1 or 2-channel units. The device series has been

constructed according to the modular principle. The principle allows for configuration of inputs and

outputs as well as of interfaces and software options according to individual usage and operating system

requirements.

The section on technical specifications provides an overview in respect of the series.

6.1 Input, output and relay

MEASUREMENT INPUTS

INPUT 1 (CHANNEL "A")

TEMPERATURE/ PRESSURE

0 (4) - 20 mA, 2-/3-wire (temperature) = -100 - 2000 °C (14 bit),

input resistance < 100 Ohm using 20 mA or

0 (4) - 20 mA, 2-/3-wire (pressure) = 0 - 30 bar (14 bit),

input resistance < 100 Ohm at 20 mA

INPUT 2 (CHANNEL “A”)

FLOW RATE

0 (4) - 20 mA (flow rate) = 0 - 20.000 m³/h (14 bit),


pulse input for gas flow meter GD 300 / 500 (flow rate),

10 - 1 kHz at 5% duty cycle, pulse length > 500 ms

INPUT 1 AND 2 (CHANNEL „A“)

TEMPERATURE AND FLOW RATE

RS 485 interface for gas flow sensors, e.g. Ecoflow 3 (hot wire

anemometer)

INPUT 3 (CHANNEL “B”)

TEMPERATURE/ PRESSURE


input resistance < 100 Ohm at 20 mA or




FLOW RATE

0 (4) - 20 mA, (flow rate) = 0 - 20.000 m³/h (14 bit),


pulse input for gas flow meter GD 300 / GD 500 (flow rate)

10 - 1 kHz at 5% duty cycle, pulse length > 500 ms

INPUT 3 AND 4 (CHANNEL “B”)

TEMPERATURE AND FLOW RATE

RS 485 interface for gas flow sensors, e.g. Ecoflow 3 (hot wire

anemometer)

INPUT 5 (CHANNEL “A”)

PRESSURE/ TEMPERATURE


input resistance < 100 Ohm or

virtual input using a programmable fixed value or




PRESSURE/ TEMPERATURE


input resistance < 100 Ohm or

virtual input using a programmable fixed value or



DIGITAL INPUT S1 (CHANNEL Digital gate-input

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“A”)

DIGITAL INPUT S2 (CHANNEL

“B”)

Digital gate-input

OUTPUTS

INPUT 1 (CHANNEL "A") 0(4) - 20 mA = 0 - (x) Nm³/h flow rate, freely programmable,

load 500 ohm

INPUT 2 (CHANNEL "B") 0(4) - 20 mA = 0 - (x) Nm³/h flow rate, freely programmable,

load 500 ohm

INPUT 3 (CHANNEL "A") 0(4) - 20 mA = 0 - (x) Nm³/h partial quantity, freely programmable,

load 500 ohm

INPUT 4 (CHANNEL "B") 0(4) - 20 mA = 0 - (x) Nm³/h partial quantity, freely programmable,

load 500 ohm

RELAYS

K1: COUNTER OUTPUT (CHANNEL

"A")

Quantity, relay, NO contact (max. 2 pulses)

1, 10 or 100 Nm³ per pulse, freely programmable

K2: COUNTER OUTPUT

(CHANNEL "B")

Quantity, relay, NO contact (max. 2 pulses)

1, 10 or 100 Nm³ per pulse, freely programmable

K3: LIMIT VALUE

(CHANNEL "A")

Limit value, NO switch, 250 V, AC, 1A inductive

K4: LIMIT VALUE

(CHANNEL "B")

Limit value, NO switch, 250 V, AC, 1A inductive

6.2 Electrical values, mechanical values and environmental influences

ELECTRIC VALUES

ACCURACY ± 0.05% unit value ± 1 digit at 23°C

MAINS SUPPLY (STANDARD) 24 V, DC ± 3V

CURRENT CONSUMPTION max. 1.25 A, Fuse protection by means of 3A preliminary fuse or

inherently safe mains adaptor

POWER CONSUMPTION max. 30 VA

EXTERNAL MAINS ADAPTOR 24 V/DC

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ENVIRONMENTAL INFLUENCES

AMBIENT TEMPERATURE -10 to +55°C

STORAGE TEMPERATURE -20 to +85°C

TEST VOLTAGE 3 kV

HUMIDITY CLASS E-DIN 40040

ELECTROMAGNETIC

COMPATIBILITY

as per DIN EN 61000

CLIMATIC CLASS as per IEC 60 654-1 Class B2 / EN 1434 Class "C"

(no condensation permitted)

ELECTRICAL SAFETY as per IEC 61010-1: Environment < 2000 m height above NN

OVERVOLTAGE CATEGORY IEC 61010-1, Protection class II, Overvoltage category II

DEGREE OF CONTAMINATION Degree of contamination 2

MECHANICAL VALUES

TORQUE CLAMPS 0.15 Nm max.

6.3 Display and housing

DISPLAY, HOUSING, WEIGHT

DISPLAY 6-digit LCD display for flow rate in Nm³/h

7-digit LCD display in Nm³

LCD height 8 mm

STANDARD HOUSING

DIN RAIL MOUNTING

Modular clamp housing made from Makrolon

Fire classification as per UL 94:V-D

35 mm standard rail as per DIN EN 50022

Dimensions: 100 (W) x 100 (H) x 107 (D) mm

Protection class IP 20

FIELD HOUSING ( OPTION M104) Dimensions: 343 (W) x 330 (H) x 210 (D) mm

Wall mounting


FIELD HOUSING WITH EX-ZONE

(OPTION M105)

Dimensions: 385.5 (W) x 487 (H) x 210 (D) mm

Wall mounting


TOTAL WEIGHT: GDR 1403

INCL. FIELDHOUSING M104

INCL. FIELDHOUSING M105

480 g

3650 g

5650 g

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6.4 Interfaces

INTERFACES

RS 232 9-pin connection to update the firmware

USB Mini USB-connection (5-pin, USB 2.0) for configuration and data transfer

through PC

CAN-BUS (OPTIONAL) Internal communication of up to 12 curable devices

PROFIBUS DP (OPTIONAL) Data transmision via Profibus-DP protocol

MODBUS-RTU (OPTIONAL) Data transmision via MODBUS-RTU protocol

MODBUS-TCP (OPTIONAL) Data transmision via MODBUS-TCP protocol

ETHERNET (OPTIONAL) Integration into the IT-network for configuration and data transfer

through PC

6.5 Software and recorder

SOFTWARE AND RECORDER

PRECISION (OPTIONAL) Integrator with high-resolution (0,1 l) within liter mode

E3DM Configuration software for Microsoft Windows

(32-Bit)

RECORDER (OPTIONAL) 2 GB ring buffer

Integrated recorder function for logging measurement values over a

period of several years

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7 Device types

7.1 Devices with pulse input for flow rate measurement

(e.g. for GD 300 and GD 500 incl. signal amplifier))

1-CHANNEL „A“

GDR 1403-XXXX-00YY 0041 0241 0141 0341 0049 0249 0149 0349 0245 005D 025D

INPUTS

1: 0(4)-20mA, 2/3-wire temperature („A“) • • • • • • • • • • •

2: Pulses, flow rate („A“) • • • • • • • • • • •

3: 0(4)-20mA, 2/3-wire temperature („B“)

4: Pulses, flow rate („B“)

5: 0(4)-20mA, 2/3-wire pressure („A“) • • v v • • v v • • •

6: 0(4)-20mA, 2/3-wire pressure („B“)

DIGITAL INPUTS

7: S1 • • •

8: S2

OUTPUTS

1: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („A“) • • • • • •

2: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („B“)

3: 0(4) - 20 mA = 0 - (x) Nm³

partial quantity(„A“) • •

4: 0(4) - 20 mA = 0 - (x) Nm³

partial quantity(„B“)

SOFTWARE

Precision • • • • • •

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2-CHANNEL „A“ AND „B“

GDR 1403-XXXX-00YY 00C3 02C3 01C3 03C3 00CB 02CB 01CB 03CB 00DF 02DF

INPUTS

1: 0(4)-20mA, 2/3-wire temperature („A“) • • • • • • • • • •

2: Pulses, flow rate („A“) • • • • • • • • • •

3: 0(4)-20mA, 2/3-wire temperature („B“) • • • • • • • • • •

4: Pulses, flow rate („B“) • • • • • • • • • •

5: 0(4)-20mA, 2/3-wire pressure („A“) • • v v • • v v • •

6: 0(4)-20mA, 2/3-wire pressure („B“) • • v v • • v v • •

DIGITAL INPUTS

7: S1 • •

8: S2 • •

OUTPUTS

1: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („A“) • • • • • •

2: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („B“) • • • • • •

3: 0(4) - 20 mA = 0 - (x) Nm³


4: 0(4) - 20 mA = 0 - (x) Nm³

partial quantity(„B“) • •

SOFTWARE

Precision • • • • •

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7.2 Devices with mA input for flow rate measurement (e.g. Ecoflow rate2, third-party products)

1-CHANNEL „A“ 2-CHANNEL „A“ AND „B“

GDR 1403-XXXX-00YY 0001 0101 0009 0109 001D 0003 0103 0007 000B 010B 001F

INPUTS


2: 0(4)-20mA, Flow rate („A“) • • • • • • • • • • •

3: 0(4)-20mA, 2/3-wire temperature („B“) • • • • •

4: 0(4)-20mA, Flow rate („B“) • • • • • •

5: 0(4)-20mA, 2/3-wire pressure („A“) • v • v • • • • • v •

6: 0(4)-20mA, 2/3-wire pressure („B“) • • • v •

DIGITAL INPUTS

7: S1 • • •

8: S2 • •

OUTPUTS

1: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („A“) • • • • • •

2: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („B“) • • •

3: 0(4) - 20 mA = 0 - (x) Nm³


4: 0(4) - 20 mA = 0 - (x) Nm³

partial quantity(„B“) •

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7.3 Devices with pulse input and mA-input for flow rate measurement – diverse measurements


GDR 1403-XXXX-00YY 0043 0243 0143 0343 004B 024B 0247 005F 025F

INPUTS

1: 0(4)-20mA, 2/3-wire temperature („A“) • • • • • • • • •

2: Pulses, flow rate („A“) • • • • • • • • •

3: 0(4)-20mA, 2/3-wire temperature („B“) • • • • • • • • •

4: 0(4)-20mA, Flow rate („B“) • • • • • • • • •

5: 0(4)-20mA, 2/3-wire pressure („A“) • • v v • • • • •

6: 0(4)-20mA, 2/3-wire pressure („B“) • • v v • • • • •

DIGITAL INPUTS

7: S1 • • •

8: S2 • • •

OUTPUTS

1: 0(4) - 20 mA = 0 - (x) Nm³/h flow rate („A“) • • • •

2: 0(4) - 20 mA = 0 - (x) Nm³/h flow rate („B“) • • • •

3: 0(4) - 20 mA = 0 - (x) Nm³ partial quantity(„A“) • •

4: 0(4) - 20 mA = 0 - (x) Nm³ partial quantity(„B“) • •

SOFTWARE

Precision • • • • •

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GDR 1403-XXXX-00YY 0083 0283 0183 0383 008B 028B 009F 029F

INPUTS

1: 0(4)-20mA, 2/3-wire temperature („A“) • • • • • • • •

2: Pulses, flow rate („A“) • • • • • • • •

3: 0(4)-20mA, 2/3-wire temperature („B“) • • • • • • • •

4: 0(4)-20mA, Flow rate („B“) • • • • • • • •

5: 0(4)-20mA, 2/3-wire pressure („A“) • • v v • • • •

6: 0(4)-20mA, 2/3-wire pressure („B“) • • v v • • • •

DIGITAL INPUTS

7: S1 • •

8: S2 • •

OUTPUTS

1: 0(4) - 20 mA = 0 - (x) Nm³/h flow rate („A“) • • • •

2: 0(4) - 20 mA = 0 - (x) Nm³/h flow rate („B“) • • • •

3: 0(4) - 20 mA = 0 - (x) Nm³ partial quantity(„A“) • •

4: 0(4) - 20 mA = 0 - (x) Nm³ partial quantity(„B“) • •

SOFTWARE

Precision • • • •

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(e.g. Ecoflow 3, third party products)

1-CHANNEL „A“

GDR 1403-XXXX-01YY 0001 0241 0101 0341 0009 0249 0109 0349 0245 001D 025D

INPUTS

1,2: RS 485 for flow rate and temperature

(„A“) • • • • • • • • • • •

3,4: RS 485 for flow rate and temperature

(„B“)


6: 0(4)-20mA, 2/3-wire pressure („B“)

DIGITAL INPUTS

7: S1 • • •

8: S2

OUTPUTS

1: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („A“) • • • • • •

2: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („B“)

3: 0(4) - 20 mA = 0 - (x) Nm³

partial quantity („A“) • •

4: 0(4) - 20 mA = 0 - (x) Nm³

partial quantity („B“)

SOFTWARE

Precision • • • • • • •

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GDR 1403-XXXX-01YY 0003 0243 0103 0343 000B 024B 010B

INPUTS

1,2: RS 485 for flow rate and temperature („A“) • • • • • • •

3,4: RS 485 for flow rate and temperature („B“) • • • • • • •

5: 0(4)-20mA, 2/3-wire pressure („A“) • • v v • • v

6: 0(4)-20mA, 2/3-wire pressure („B“) • • v v • • v

DIGITAL INPUTS

7: S1

8: S2

OUTPUTS

1: 0(4) - 20 mA = 0 - (x) Nm³/h flow rate („A“) • • •

2: 0(4) - 20 mA = 0 - (x) Nm³/h flow rate („B“) • • •

3: 0(4) - 20 mA = 0 - (x) Nm³ partial quantity („A“)

4: 0(4) - 20 mA = 0 - (x) Nm³ partial quantity („B“)

SOFTWARE

Precision • • •

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GDR 1403-XXXX-01YY 03CB 011B 03DB 0007 0247 001F 025F

INPUTS

1,2: RS 485 for flow rate and temperature („A“) • • • • • • •

3,4: RS 485 for flow rate and temperature („B“) • • • • • • •

5: 0(4)-20mA, 2/3-wire pressure („A“) v v v • • • •

6: 0(4)-20mA, 2/3-wire pressure („B“) v v v • • • •

DIGITAL INPUTS

7: S1 • • • •

8: S2 • • • •

OUTPUTS

1: 0(4) - 20 mA = 0 - (x) Nm³/h flow rate („A“) • • • • •

2: 0(4) - 20 mA = 0 - (x) Nm³/h flow rate („B“) • • • • •

3: 0(4) - 20 mA = 0 - (x) Nm³ partial quantity („A“) • • • •

4: 0(4) - 20 mA = 0 - (x) Nm³ partial quantity („B“) • • • •

SOFTWARE

Precision • • • •

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7.6 Devices with pulse input RS 485 interface for flow rate measurement

- diverse measurements


GDR 1403-XXXX-01YY 0043 0243 0143 0343 004B 024B 01CB 03CB 005F 025F 0247

INPUTS


2: Pulse, flow rate („A“) • • • • • • • • • • •

3,4: RS 485 for flow rate u. temperature

(„B“) • • • • • • • • • • •


6: 0(4)-20mA, 2/3-wire pressure („B“) • • v v • • v v • • •

DIGITAL INPUTS

7: S1 • • •

8: S2 • • •

OUTPUTS

1: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („A“) • • • • • •

2: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („B“) • • • • • •

3: 0(4) - 20 mA = 0 - (x) Nm³

partial quantity („A“) • •

4: 0(4) - 20 mA = 0 - (x) Nm³

partial quantity („B“) • •

SOFTWARE

Precision • • • • • •

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- divers measurements


GDR 1403-XXXX-10YY 0003 0103 0007 000B 010B 001F

INPUTS

1: 0(4)-20mA, 2/3-wire temperature („A“) • • • • • •

2: 0(4)-20mA, flow rate („A“) • • • • • •

3,4: RS 485 for flow rate u. temperature („B“) • • • • • •

5: 0(4)-20mA, 2/3-wire pressure („A“) • v • • v •

6: 0(4)-20mA, 2/3-wire pressure („B“) • v • • v •

DIGITAL INPUTS

7: S1 • •

8: S2 • •

OUTPUTS

1: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („A“) • • •

2: 0(4) - 20 mA = 0 - (x) Nm³/h

flow rate („B“) • • •

3: 0(4) - 20 mA = 0 - (x) Nm³

partial quantity („A“) •

4: 0(4) - 20 mA = 0 - (x) Nm³

partial quantity („B“) •

SOFTWARE

Precision

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7.8 Optional device functions and housing

GDR 1403-XXXX-XX

0 no selection

1 Interface PROFIBUS_DP

2 Interface Modbus-RTU

4 Interface Modbus-TCP

0 no selection

1 Interface CAN-Bus

4 Interface Ethernet TCP/IP

5 Interface CAN-Bus, Interface Ethernet TCP/IP

8 Ring storage 2 GB (data recorder)

9 Ring buffer 2 GB (data recorder), Interface CAN-Bus

C Ring buffer 2 GB (data recorder), Interface Ethernet TCP/IP

D Ring buffer 2 GB (data recorder), Interface CAN-Bus, Interface Ethernet

TCP/IP

HOUSING

M104 Field housing for wall mounting, protection class IP 65

M105 Field housing with EX-Zone for wall mounting, protection class IP 65

M112 Switchboard door housing, protection class IP 30

M122 Portable housing, protection class IP 30

M113 Switchboard door housing, protection class IP 65

M123 Portable housing, protection class IP 65

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8 Operating panel of flow rate correction calculator

8.1 Layout of LCD display

The following figure provides information on the layout of the LCD display of the device.

Display

value 2(line 2)

Display

value 1(line 1)

Display

menu-no.

Display

device status(line 4a)

Display

programming or error code(line 4b)

Display

decription value 1(line 3)

Button „ESC“

Button „UP“

Button „DOWN“

Button „SCROLL“

Button „OK“

Display

dimension

unit

Display

Channel

Device type

Device descripition

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8.2 Measured value display

Four-line LCD display, whereby lines 1 to 3 show a maximum of 10 digits. Measured value display

SCREEN CONTENT OF LINE 1 (VALUE 1) CONTENT OF LINE 2 (VALUE 2)

1 Current flow rate "A" [Bm³/h] Integrator value volume "A" [Bm³]

2 Current flow rate "A" [Nm³/h] Integrator value volume "A" [Nm³]

3 Gas temperature "A" [oC] Temperature average 24h [oC]

4 Gas pressure "A" [mbar] Gas pressure average 24h [mbar]

5 Current flow rate "B" [Bm³/h] Integrator value volume "B" [Bm³]

6 Current flow rate "B" [Nm³/h] Integrator value volume "B" [Nm³]

7 Gas temperature "B" [oC] Temperature average 24h [oC]

8 Gas pressure "A" [mbar] Gas pressure average 24h [mbar]

9 Partial quantity "A" [l] GATE TIME [s]

10 Partial quantity "A" [Nm³] GATE TIME [s]

11 Partial quantity "B" [l] GATE TIME [s]

12 Partial quantity "B" [Nm³] GATE TIME [s]

Note:

The average values are displayed as flashing values as long as the operating time of the device is less than

the capture time for the mean value. In this case, more significant deviations in the displayed value

cannot be avoided, or are normal.

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CONTENT OF LINE 3 Plain text in German, according to content of line 1.

CONTENT OF LINE 4A DEVICE

STATUS

DISPLAY

OK The device is ready for operation and is running

in standard function mode; no errors present.

M An application error has occurred,

i.e. a function failure was detected.

E

A system error (hardware defect, powering up

error etc.) was detected, i.e. the device can no

longer guarantee functionality. Please contact

the service department.

CONTENT OF LINE 4B DISPLAY OF PROGRAMMING

CODE

The code display can be found to the right of the status

display, and comprises a 9-digit LCD display. The line

contains the configuration function codes described

below.

DEVICE STATUS

"M" OR "E"

In the event of a system error (= "E"), a 4-digit error code

is displayed

Shows a malfunction or system error.

KEYS ON FRONT The five keys on the front Abort, Arrow down, Arrow up, OK and

Scroll can be used for operation.

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9 Operating overview

Programming can be performed directly at the device or via a PC USB interface by using the configuration

software E3DM (see instructions for use IM 507 D).

As soon as voltage is applied, the device is in measuring mode.

Pressing the key for at least 5 seconds causes the flow correction calculator to switch to the

configuration mode, in which the configuration is displayed or can be programmed. The measured value

display is switched off and the first configuration code appears in the programming code display.

9.1 Operating overview in measurement mode

In measurement mode, operation is performed by means of the five keys on the front according to the

following scheme:

Abort Stops automatically measurement value switching

�The measured value display mode currently selected remains active

Arrow down Switching of measured value display mode

Interruption of automatic run-through of measured value display modes

� Auto mode with key

Arrow up Switching of measured value display mode

Interruption of automatic run-through of measured value display modes

� Auto mode with key

OK No effect in measurement mode

Scroll 5-second configuration mode:

� Current configuration

� Programming mode

Auto mode for measured value display

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9.2 Operating overview in configuration mode

9.3 Operating overview in programming mode

Pressing the key switches the displayed configuration function code to programming mode. The first

line of the measured value display shows the previous value of the configuration function. The new value

can be entered in the second line of the measured value display.

In programming mode, operation is performed by means of the five keys on the front.

Abort Switches from configuration mode to measurement mode

Arrow down Selection of configuration function

Arrow up Selection of configuration function

OK Pressing the key has no effect in the configuration mode

Scroll Switches programming mode for configuration function:

Setting via or

� Confirmation with

Abort Switches from configuration mode to measurement mode.

Arrow down Selection of configuration function

Arrow up Selection of configuration function

OK Pressing the confirms the programming

Scroll Switches Programming mode to configuration function:

Setting via or

� Confirmation with

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10 Configuration function codes

As described in 9, the flow rate correction calculator can be switched to configuration mode by pressing

the key for at least 5 seconds. The measured value display is switched off and the first configuration

code appears in the programming code display. Pressing the keys or switches between the

configuration function codes listed below. Once the end or beginning of the code list has been reached,

no more switching takes place. Switching can only take place in the opposite direction.

Please note:

The configuration function codes may be protected with a 4-digit code for the various user groups. In this

case, you will only be able to view the configuration function codes for the user group ALL. For enabling

user groups OEM or SRV, you need to enter the corresponding code under configuration function code

50 – PIN entry.

Functions within configuration codes

- You can change the preset values by pressing the key within a configurable configuration code.

- By pressing the keys or , you can continue switching the relevant display in the configuration menu. Fast scrolling can be performed by holding down the key. The longer you press the key, the faster the display changes. The value selected remains active until the keys or are pressed or fine-tuning has taken place or programming has been confirmed by means of the key.

- Where programming is not completed within the preset time or is cancelled by pressing the key, the timeout function cause programming to be aborted. The change is not stored.

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10.1 Configuration function code types

CODE DESCRIPTION ACCESS ADJUSTMENT RANGE STEP

0001 Device ID ALL - -

0002 Available options and features ALL - -

0003 SW version & BUILD ID ALL - -

0004 SW version communication subsystem1) /

Ethernet subsystem1)

ALL - -

0005 Operating hours ALL - -

0006 Serial number ALL - -

0007 Ethernet IP address 1) ALL - -

0008 Ethernet subnet mask 1) ALL - -

0009 Ethernet gateway address 1) ALL - -

0010 Ethernet MAC address 1) ALL - -

0015 Trigger Ethernet broadcast 1) ALL 0-1 1

0020 Display device time ALL - -

0050 PIN entry 2) ALL 0000-9999 1

0051 Service PIN 2) SRV 0000-9999 1

0052 OEM PIN 2) OEM 0000-9999 1

0053 Parameter code 2) SRV 0000-9999 1

0054 Parameter index 2) SRV 0000-9999

0055 Parameter value 2) SRV -231±(231-1) 1*

0080 Data logger on/off 1) SRV 0-1 1

0088 Reboot device SRV 0-1 1

0100 Timeout in settings menu ALL 30-300sec 1

0110 Interval for automatic measurement value

switching

ALL 500-3000ms 250ms

0111 Hold time for quick adjustment of menu ALL 1-30s 1s

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0120 Default measured value display at startup SRV (-1)-10 1

0150 Brightness display SRV 1/10/100Nm3 -

0160 LCD contrast SRV 250-5000ms 250ms

0161 LCD illumination, negative display SRV 1/10/100Nm3 -

1020 Counter output "A" duty cycle 1) SRV 50-100% 5

1021 Counter output "A" unit 1) SRV (-1)-10 1

1030 Counter output "B" duty cycle 1) SRV (-4) - 3 1

1031 Counter output "B" unit 1) SRV -1...22000µA 1µA

2000 Fixed value specification slot 0 SRV -1...22000µA 1µA















2017 Fixed value specification slot 15 SRV 0/1 1

3000 Delete integrator "A" slave pointer 1) SRV 0/1 1

3001 Delete integrator "A" partial quantity 1) OEM 0/1 1

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3002 Delete integrator "A" total quantity 1) OEM 0/1 1

3003 Delete integrator "A" all 1) SRV 0/1 1

3010 Delete integrator "B" slave pointer 1) SRV 0/1 1

3011 Delete integrator "B" partial quantity 1) OEM 0/1 1

3012 Delete integrator "B" total quantity 1) OEM 0/1 1

3013 Delete integrator "B" all 1) SRV 0.1-60s 0.1s

4000 Time constant filter input #0 SRV 0.1-60s 0.1s








4100 Time constant filter output #0 SRV 0.1-60s 0.1s







4107 Time constant filter output #7 SRV 0 / 4000µA -

4200 Offset current input #0 SRV 0 / 4000µA -




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4300 Offset current output #0 SRV 0 / 4000µA -








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10.2 Description of individual configuration function codes

Configuration function code 0001 - Device ID

Device ID is shown in the measured value display.

The device ID cannot be change d; it is specified ex factory.

Access group: User identification by means of a PIN is not required.

Configuration function code 0002 - Available options

The available options are shown in the measured value display. The options are preceded by a hyphen in

each case, resulting in several options being separated from each other as well. The end of the list of

available options is represented by two consecutive decimal points. If the list of available options is too

long to be shown in the first line of the measured value display, pressing the keys or will continue

switching the display.

The available options cannot be changed; they are specified ex factory.

Access group: ALL

Configuration function code 0003 - SW version & BUILD ID

The first line of the measured value display shows the software version and the second line shows the

BUILD ID of the software installed in the device.

The software version and BUILD ID cannot be changed; the information is specified ex factory.

Access group: ALL

Configuration function code 0004 - SW version communication subsystem

Where this is available as an option, the software version of the PLC is displayed in the first line. The

second line contains the software version for the Ethernet subsystem.

The software version communication subsystem cannot be changed; the information is specified ex

factory.

Access group: ALL

Configuration function code 0005 - Operating hours

The first line of the measured value display shows the total counter reading for the operating hours.

The operating hours reading cannot be changed.

Access group: ALL

Configuration function code 0006 - Serial number

The first line displays the serial number.

The serial number cannot be changed.

Access group: ALL

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Configuration function code 0007 - Ethernet IP address

Where this is available as an option, the IP address of the device is displayed.

The IP address cannot be changed.

Access group: ALL

Configuration function code 0008 - Ethernet subnet mask

Where this is available as an option, the Ethernet subnet mask of the device is displayed.

The subnet mask cannot be changed.

Access group: ALL

Configuration function code 0009 - Ethernet gateway address

Where this is available as an option, the Ethernet gateway address of the device is displayed.

The gateway address cannot be changed.

Access group: ALL

Configuration function code 0010 - Ethernet MAC address

Where this is available as an option, the Ethernet MAC address of the device is displayed.

The MAC address cannot be changed.

Access group: ALL

Configuration function code 0015 - Trigger Ethernet broadcast

Where the Ethernet option is available, EDIT is shown in the first line of the display. The display in the

second line 0000 can be edited.

The subnet mask cannot be changed.

Access group: ALL

Adjustment range: 0-1

Step: 1

Configuration function code 0020 - Show device time

The first line of the display shows the device time comprising the date and time.

The device time cannot be changed.

Access group: ALL

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Configuration function code 0051 - PIN entry

Where identification of the user was correctly completed by entering the user PIN, all configuration

function codes for the access group ALL are enabled for viewing/modifying until the configuration mode

is exited.

Access group: ALL

Adjustment range: 0000 ... 9999

Step: 1

Configuration function code 0052 - OEM PIN

Where identification of the user of the OEM user group was correctly completed by entering the OEM

PIN, all configuration function codes for the access groups ALL, SRV and OEM are enabled for

viewing/modifying until the configuration mode is exited.

Access group: OEM

Adjustment range: 0000 … 9999

Step: 1

Configuration function code 0080 - Data logger on/off

The device is equipped with 2 GB ring storage, which can be activated by means of the configuration

function code Data logger on/off.

Access group: SRV

Adjustment range: 0 - 1

Step: 1

Configuration function code 0088 - Reboot device

To perform a reboot without disconnecting the flow rate correction calculator from the voltage supply,

the value of the display must be changed.

Access group: SRV

Adjustment range: 0 - 1

Step: 1

Configuration function code 0100 - Timeout in settings menu

The first line of the measured value display shows the value of the timeout function.

Value of timeout function:

Access group: ALL, SRV, OEM

Adjustment range: 30 ... 300 sec

Step: 1 sec

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Configuration function code 0110 - Interval for automatic measurement value switching

The first line of the measured value display shows the interval for automatic measurement value

switching.

If the flow rate correction calculator is in measurement mode and automatic measurement value

switching is active, the switch to the next measurement value mode takes place in the time set here.

Access group: ALL, SRV, OEM

Adjustment range: 250 ... 5000 ms

Step: 250 ms

Configuration function code 0111 - Time interval for quick adjustment of menu

You can set the time intervals for quick adjustment of the menu as required. The second line shows the

current time.

Access group: ALL

Adjustment range: 500 – 3000 ms

Step: 250 ms

Configuration function code 0120 - Default measured value display at startup

The first line of the measured value display shows the value for the measured value display mode.

Messwertanzeigemodus beim Start:

As soon as voltage is applied, the device is in measuring mode. The values for the selected measured

value display mode are displayed. If automatic measurement value switching is active, the switch to the

next measurement value mode takes place in the present time. Alternatively, one of the 12 measured

value display modes can be programmed as default at startup.

Access group: SRV

Adjustment range: -1 automatic measurement switching

0 ... 11 measured value display modes 1 to12 Step: 1

Configuration function code 0160 - LCD contrast

The first line of the measured value display shows the value of the display contrast.

Access group: SRV

Adjustment range: 0 – 63

Step: 1

Configuration function code 0161 - LCD illumination, negative display

The first line of the measured value display shows the type of LCD display as well as the display

brightness of the device.

Access group: SRV

Adjustment range: (-4) - 3

Step: 1

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Configuration function code 1020 - Counter output "A" duty cycle

The first line of the measured value display shows the value of the duty cycle of counter output "A" of the

device.

Access group: SRV


Step: 250 ms

Configuration function code 1021 - Counter output "A" unit

The first line of the measured value display shows the value of the unit of counter output "A".

Access group: SRV, OEM

Adjustment range: 1 is equivalent to 1 Nm3/h

10 is equivalent to 1/10 Nm3/h

100 is equivalent to 1/100 Nm3/h Step: Switching between values 1, 10 and 100

Configuration function code 1030 - Counter output "B" duty cycle <optional>

The first line of the measured value display shows the value of the duty cycle of counter output "B".

Option: Display/use of the function is only possible for 2-channel flow rate correction

calculators



Step: 250 ms

Configuration function code 1031 - Counter output "B" unit <optional>

The first line of the measured value display shows the value of the unit of counter output "B".


calculators


Adjustment range: 0 is equivalent to >Do not delete<

1 is equivalent to >Delete< Step: Switching between values 0 and 1 is possible.

The first line of the measured value display shows the value of the unit of counter output "B".

Configuration function code 2000 - 2007 and 2010 - 2017 – Fixed value specification slot 0 to 15

The fixed value for the relevant slot can be edited in the second line.

Access group: SRV

Adjustment range: -1…22000 µA Step: 1 µA

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Configuration function code 3000 - Delete integrator "A" slave display

The first line of the measured value display shows the value Do not delete (0) or Delete (1) of the

integrator "A" slave display.




Configuration function code 3001 - Delete integrator "A" partial quantity

The first line of the measured value display shows the value for selecting Do not delete (0) or Delete (1)

of the integrator "A" partial quantity.




Configuration function code 3002 - Delete integrator "A" total quantity


of the integrator "A" total quantity.

Access group: OEM



Configuration function code 3003 - Delete integrator "A" all


of the integrator "A" all.

Access group: OEM



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Configuration function code 3010 - Delete integrator "B" slave display <optional>


of the integrator "B" slave display.


calculators




Configuration function code 3011 - Delete integrator "B" partial quantity <optional>


of the integrator "B" partial quantity.


calculators




Configuration function code 3012 - Delete integrator "B" total quantity <optional>


of the integrator "B" total quantity.


calculators

Access group: OEM



Configuration function code 3013 - Delete integrator "B" all <optional>


of the integrator "B" all.


calculators

Access group: OEM



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11 Connecting diagram

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ABABABAB

24 VDC

ABCABCABCABC ABCABC ABCABC

24 V/DC ±3 V/DC

321

24 V/DC -

+

-+

Port XPort X

AB AB-+ -+

1918

K 4

1716

K 3

30 V/DC, 1 A

Port 16Port 15

1514

K 2

1312

K 1Port 14Port 13

UB+ Æ ca. 23 V/DC,

100 mA

C B A C B A

Port X Port X

C B A C B A

Port X Port X

+18V A GND

Re

se

rve

B

GN

D

Flow Sensor

4 1 3 2

ABC

UB+ E

5 6 GND

1 2 3 4

GD-100,

LRM

UNI 100

-+

UB+E

ABC C B A

UB+E

+

C B A

UB+ E

+ -

ABC

UB+ E

ABC

UB+ E

4 5 6

3 2 1

SC 300,SC 310,SC 310c

GD 300,

GD 500

ABC

UB+ E

P

S

+IOUT

┴

+24V DC

Shield

HB 300 ** oder HB 300

GD 300 / 500

En

Wiring recommendation: preferably 1 mm², max. 1,5 mm²

Wiring recommendation: preferably 0,5 mm², max. 0,75 mm²

Gas - Flow - Calculator

Supply voltage

0(4)..20 mA,load max. 500 Ohm

AA Analogue output

Sensor connection

DE Digital input

EE RS485 input

AE Analogue input

0(4)..20 mA

Input resistance

100 Ohm 2 - wire transducer

4..20 mA, double conductor

3 - wire transducer

0(4)..20 mA, triple conductor max. 1 kHz,

pulse width > 5 ms,

max. 20 V/DC

PVC cable2 x 0,5 mm²;

shielded;< 35 m

IE Pulse input


shielded; < 300 m

IE Pulse input


shielded;< 35 m

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instruction manual im 303 e - esters 1403-im 303 e v... · 2016. 2. 24. · (e.g. for gd 300 and gd...

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