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Instruction Manual & Spare Part List for Storebro High speed lathe GS-210 Mach.No. 3155 Year 1990

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Page 1: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

Instruction Manual&

Spare Part Listfor

Storebro High speed lathe

GS-210

Mach.No. 3155Year 1990

11/10/09 Uh 1/1

Page 2: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

PREFACEThis instruction manual is intended as a guide for the installation,

operation and maintenance of the STOREBRO-Iathe, model GS­

210 and we would be very grateful if you would hand it over to

the man who is responsible for the machine.

Every machine is carefully tested and indicated, before it

leaves the factory.

Necessary precaution must therefore be taken, when installing

and running the machine in order not to reduce its precision, so

we recommend you to follow the instructions given here.

By this you ensure the highest precision and best performance

of the machine for many years.

Please note that we reserve the rights to modify design and

equipment of the machine without previous notice.

-~, ,..

1

Page 3: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

CONTENTS Page

DIMENSIONS AND TECHNICAL DATA 3

INSTALLATION 4

FOUNDATION DRAWING 5

LUBRICATION CHART 6

LUBRICATION 7

SETTING: SPINDLE SPEEDS. FEEDS.THREADS 8

ADJUSTMENT OF THE MAIN SPINDLE BEARINGS 9

CONTROL AND MAINTENANCE OF THE CLUTCH 10

SPINDLE SPEED SERIES 11

THREADS AND FEEDS 12

STANDARD EQUIPMENT 13

ADDITIONAL EQUIPMENT 13

CONTROLS 15

SPARE PART LIST

MAIN GEAR SPINDLE DRIVE

HEADSTOCK

FEED GEAR BOX

APRON

CARRIAGE AND SLIDES

TAILSTOCK

1

!I.~.

I

i. 2"!I

i',

17

19

21

23

25

27

Page 4: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

DIMENSIONS AND TECHNICAL DATA

Centre height ....•...•.•....•...•••••.•••.••...mm

Centre dis tance, optional mm

Swing over bed mm

Swing over cross slide mm

Swing in gap ...............................•...mm

Width of gap in front af face plate ....•...•...mm

Width of bed ............................•..•...mm

Height of bed ..........•...•....•.......••.•... mm

Spindle bore ............•....•.....•..••..••...mm

Spindle diameter at front bearing ....••••••••..mm

Spindle taper .....••.•••....•.....•..•••••••..•Morse

Spindle nose ...••.••••••........•...•••••.••.•. type

Spindle speeds ........•••..•.....•..•.••••••...number

Spindle speeds rpm

Diameter of tailstock barrel ..•••••••.•••••...•mm

Max. travel of tailstock barrel •••••••...••..••mm

Taper of tailstock barrel .......•..•.•••••••••.Morse

Diameter of lead screw.•..•...••••••••••••••...mm

Pitch of lead screw tpi

FINE FEEDS:

66 Sliding feeds ..••.••••••••••••...•...•••••• •mm/r

66 Surfacing feeds ............................ •mm/r

COARSE FEEDS:

66 Sliding feeds mm/r.

66 Surfacing feeds .......•••.••••••...••..•.•• •mm/r

THREADS:

66 Metric threads .......•.....••.•.•••..•••...•mm

66 Whi tworth threads ...................••••.... tpi

66 Module pitches.............................. mm

66 Diametral pitches ......................•.... tp i

Main motor ................................•....Kw Ihp

Net weight Kg

210 260

1000-1500-2000

430 530

255 355

630 730

250

325

305

56

100

6

DIN 55027-6

24

29-2000

65

175

4

32

4

0,045-0,057

0,022-0,028

0,36-4,56

0,17-2,24

0,5-28

28-1/2

0,5-28

28-1/2

5,5/7,5

1750-1850-2000

Page 5: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

INSTALLATION

The lathe must be placed on a suitable foundation, prepared in good time in order

to prevent further setting, once the machine is in place. The holes for the foun­

dation screws must be large. When the machine is in place, the foundation

screws are cast by filling the holes with cement. Be sure that the screws are

straight. The machine must not be bolted, until the cement is completely dry.

When hoisting the lathe by means of a crane or a fork-lift truck, a suitable

wooden board and an endless rope should be used. The tail stock should be

moved as far as possible away from the head stock and then clamped in that

position.

Then the board is pushed in under the bed somewhere between the head stock

and the carriage and the endless rope should be wound in two coils round the

ends of the board.

After that the lathe should be hoisted only slightly to check the equilibrium. If it

proves necessary to balance the machine before the final lifting, this can be

done by moving the carriage either to the right or to the left.

The machine is levelled by means of set screws placed inside the cabinet base.

Place a thick piece of steel plate under each set screw casting it into place and

proceed with the coarse adjustment. For longitudinal as well as cross levelling

the highest permissible tolerance is ± 0,02 mm/lOOO mm.

For the longitudinal levelling you place a precision water level direct on the rear

sliding surface of the bed moving the level along the bed. The cross levelling

is adjusted by placing the level on a ruler across the carriage. The carriage is then

moved longitudinally away from the head stock towards the tail stock, checking

the water level at equal intervals. Deviations are corrected by means of the .set

screws. After the adjustments have been made, recheck the levelling by moving

the carriage from the right to the left.• :rlilis procedure must be repeated until the

readtnq of the water level does not deviate more than the tolerance :indicated

above, when all the foundation screws are tightened.

After the levelling the empty space between the lathe and the floor is filled with

concrete (1/3 cement and 2/3 sand, the consistency must be loose enough to

permit the mixture to run under the machine forming a homogeneous sole). When

the concrete has dried completely, the lathe is ready for use.

4

Page 6: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

FOUNDATION DRAWINGf---------A-----j

60

001 400 B

l£!1 Ul -'N

T T i -t

0UlUl

..~i '.1.

-<jJ.+ ~ ,~+

UlN

A B1000 14301500- 20302000 2380

5

Page 7: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

LUBRICATION CHART

.. .. "';-~.-'-."":.o' 'J;.," •

:' ~

I

i....... ~"'....... ·1

.~~c1J

>.

'"-c'":>0

W.-<.c

...J0 c,

I 0 3.~

o,~ >- ClJ

0 « <:0 0

~

...J « .""

~(@).. ...J 3u. w

0 ""..(J) Z eo

0 <:(J) oM

« ......J '"...J u

0 0 ...........J .. '"ur "> a. ,..,w :)

""...J 0 <:

...J ...J ~

0 0 ~

><

(@)

6

Page 8: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

--~-­,

LUBRICATION

Before using the machine. carefully remove all rust preventive fromthe sliding surfaces and lubricate in accordance with the oppositelubrication chart with observace of the following:

Main gear spindle drive, headstock, feed gear box and apron have oilbath lubrication. Oil level control by means of oil sight glasses.

The guide ways of the saddle and kross slide are lubricated by a hand­pump. The pumps take oil frame the apron, and therefore had to berefilled more often.

Change oil in main gear spindle drive after 150 hours in operation andafterwards 4 times a year.

NOTICE: Check the current suppliers at every oil change.

Change oil in headstock, feed gear box and apron after 500 hour~ ir.operation and then once a year at one shift working~

NOTICE: The machine is delivered with oils as following recommendation.

For the main gear spindle drive we recommend one of the following oils:Shell Tellus Oul 32, BP HLP-D 32, E3S0 Teresso 32, Mobil DTE 24,

·Texaco Rando Oil IlDA-32, Castrol Hyspin 32 or equivalent products.

For headstock and feed gear box we recommend o:le of the following oils:Shell Tellus Oil 68, BP HLP-D 46, Esso Nuto HP 68. Mobil DTE 26,Texaco Rando Oil HDC-68. Castrol Hyspin AWS 68 or equivalent products.

For the Apron we recommend one of the following oils:Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26,Texaco Way lubricant 68, Cestrol Magna BD-68.

All other lubrication points (according to the opposite lubrication chart)are lubricated with a good quality machine oil once a day.Shell Tonna Oil 68, BP Maccurat (150) 220, Esso Febis K 220,Mobil Vactra 4. Texaco Way Lubricant 220. Castrol Magna BD-68.

Clean the machine carefully at least once a week in order to preventunnessary wear and tear.

NOTICE: Don't use compreddes a tr-;'

Oil quantity:Main gear spindleHeadstockFeed gear boxApron

drive: 5 ] i t r e: 10 litre:5,5 litre: 4 litre

STOREBROMACHINE TOOLS AB

Page 9: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

StTTING:SPINDLE SPEEDS, FEEDS, THREADS

Engage main switch and main motor switch No. 3.

Wanted spindle speed is selected by levers No. 16, 18 and 4.

Now move lever No. 25 to the left and downwards. The spindle is now running

forwards Le. anticlock-wise.

If the spindle should run clock-wise lever No. 25 has to be moved upwards.

FEEDS:

Wanted feed is selected by levers No. 15, 17 and 19. Lever No. 20 is moved into

. right position.

For cross-feeding lever No. 22 is moved downwards. for longitudinal-feeding the

same lever is moved upwards. Preselected feed and feeding-direction are enga­

ged and disengaged by means of a drop-worm actuated by lever No. 23.

The feed-direction is selected by lever No. 1.

THREADS:

When wanted thread is selected on the feed gear box lever No. 20 is put to the

left.

Lever No. 22 is placed in intermediate position in order to disengage the interlock­

ing of the leadscrew nut

The lead screw nut can now be engaged by rnovinq lever No. 24 upwards.

To facilitate gear changing and setting of the lathe, the machine is provided with

a jogbutton No. 6.

8

Page 10: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

ADJUSTING THE MAINSPINDLE BEARING

If necessary the spindle bearings can be adjusted as follows:

1. The driving plate is locked to the spindle.

2. The driving pin is screwed into the outer hole of the driving plate.

3. The driving pin is put into horizontal position (i.e. vertical distance from theplain guide of the bed to middle of driving pin = 210 mm).

4. Headstock-gear in intermediate position.

5. A weight of 2.8 kg is fastened to the driving pin.

6. By knocking carefully on the front of the face plate with a plastic-hammer nowthe spindle should slowly turn downwards.

If the spindle turns too fast the adjusting nut No. 243 is turned to the right in order

to reduce the bearing play.

If the spindle does not move at all the bearing play is increasedby turning the

nut to the left.

NOTlCEl

When adjustment is finished the locking screw on the adjusting nut has to be

fastened again.

If the adjusting nut is tightened too much do as follows:

1. Turn adjusting nut to the left

2. Knock carefully on the rear end of the spindle.

3. Repeat the whole proceduce as mentioned above (points 1-6)

NOTICE!

When increasing the bearing play don't knock directly on the rear end of the

spindle with a hammer but use a wooderrptece or similar to avoid marks.

When Tight bearing play is achieved the main spindle is run at the highest speed

for about 2 hours.

The temperature on the tailstock taken near cover No. 235 must not exceed

75'C

The axial plax in the leadscrew is eliminated by adjusting the nuts No. 549 and 550

at the rear bearing.

9

Page 11: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

CONTROL AND MAINTENANCEOF THE CLUTCH

The GS-Iathe is as standard equipped with a double electromagnetic clutch.

The current is transmitted by 2 current suppliers No. 165.

These current suppliers will be worn and it is VERY IMPORTANT to check them

at fixed intervals.

The current suppliers must not be worn more than as per sketch below. If so, a

spark could cause welding marks on the surface of the clutch. When thereafter a

new current supplier is fitted this will be worn abnormally fast. In case the surface

is damaged it must be reground.

NOTICEl

When the cold machine has to work at heavy duty, the· machine must be run

for a while to warm up the oil in the clutch. By this you avoid abnormal wear on

the electromagnetic clutch.

The oil level in the main gear spindle drive must under no circumstances fall be­

low the minimum level. Otherwise the clutch will be insufficiently lubricatedand cooled.

Please note that the oil can be discoloured by the electromagnetic clutch. This

matter is of no importance for the lubricating efficiency.

The current suppliers must be checked at least every third month

.v1AXIMUM PERMISSIBLE WEAR

10

Page 12: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

SPINDLE SPEED SERIES

•• ,,)CM rJIOClU0100fotO_

n.s \ \ \ ,I' '\f\ ... 111)0~

\ \ \I' ,\, \:\1 ~ 800t--

\ \1 "\ .1 0 I56S

\ '\ ''1.1 .:i- 1:1 eoc

\, '\1 ,/ .. 1285

-t , t---- r ./\ '\1' .. 200

I '\ 'V .r: 1\ 0!: ,<0

....... t--I 1 ,1\ \, PV ~ ~

I1 / '\1 • .1\, ~ 0 ~~ I I /\ I\/' r;Jl. 8:1

~I I I I ,\, ,/\ '\ J'., .. t-n

.. ,.. TI n) _ luno ..souo

Series A

,. n _ 6S'" us .n us )7Cl ns

\ \ \ ,\, '\ '0" 1500

\ \. \1 \" ,f- ~ ~n \ \f\ 1\\'\ L 0 ~

\ J I' X I:l~

..:.t \, J'. • 375,- 126 5

I '\..

1/ 1\ ,f , 0!: liS

...J, t--1 l ~ 1

132

/ 1 • .1 0 ~.. 1 1 ,\, .Y 1:1~1111' ,I '\I .l: ••.. .. 'J3~ .. n I1S _ 22S no 4'0 .•20

Series B

" ~., .. lU In. ne! no $00 700

, \ \ \,'\ '\. '\, ,\, '\ iY >000

\ \ \/\1 .1'\ J .J J,i. ~

.. \ /\\ 1\ w!- OI~

\ 1\ 1\, \/ " I:'700-

-t \ 1,,>- l-4- ~-- I \I I' ... 352\,

"'''''-+'011 '\ ~ ~

1 .I l ~ ".-If V ,·f .I w!- O ~

10 / / r.~ ., .I ..r ':1 ~

I I I \1'- ,\, .. .3\, I--T --;;-

•• 0 •., •• " liS 1.0 11S 11[1 -so .10

Series C

The gear ratio 8:' (lever No. 2) is obtai nable for the 6 nower speeds only, When

the spindle is running on the 6 higher speeds the gear ratio in the feed gear box

is automatically' . l .

11

Page 13: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

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A B 1·1 8'1 - 1'1 t 8'1 B 1'1 8'1 -- 1'1*8:1 B 1·1 8:1 --.1'1 *8'1

Dp/" 1'1 8'1 1'1 8:1 1'1 8:1

ill-, • ," o.s7 4,56 0,2' 2,'" • , 0,11 '" 0,1041 I,U "

, ." I,U 0010 0,56

~2 " 112 "'6 0.5\ ',01 0,25 '.00 , 1 111 0.26 '." 0,126 ,., " 21'" ." ,.. O~

.,.I 4J/~ I,m 0,.' l." 0,'" l,t2 91'2 1 31" 0.2. 1,92 D,ltt MS " 23,t O.U 0,96 O,OSt 0,41

• , SI. 0,46 3,61 0,22 1,76 re 1 1/4 O,U 1,1. 0,111 .... 20 2~ 0.11 5 0,91 0,056 0,45 \ ; \

:~lt~,

35 1/4 11/H O,d 3,44 0,22 1,7' 2 . " I JIl' 0,22 1,7' ~'OI 0.16 1 " --rnr ono ... G,OSS O,U

~~• 5 1/2 1"16 0,4\

i0,21 t,' " '" 0.21 '." 0,104 0,11 '" 21/4 D1DS .... 0,051 0,'2, ," HIH 0,40 , , I ,

" I, ., .~" " " .'00 .oo .., ."• • 1 11 , , , .., ." , , ,, .. '11 1)/16 0,15 '." 0,11 t,"4 " ISII 0,11 l,U 0,081 .,.

" J 1/" 0,090 __Ol!' .... .H ., .I ." 1731 0,)4 1,72 0.16 1,21 IJ I 2 111 16 0,17 tI, ..., ... " HI. 9&lt_ ~M ..., .H /

", 71. D.U '." 0,1$ 1,20 " , JI. 0,16 1.2. 0,074 O,St " J 1/2 .,000 .," 0,0)1 O,lO

mm A B 1:1 8~1 - 1'1 t 8'1 B 1:1 8'1 - 1.1 t 8'1 B 1'1 8'1 +-+1'1 ~ 8:1 Modul. 1,1 8:1 1'1 8'1 1'1 8:1

-811- I e., •- " ., , • .M!. ," ." tU ..., .11

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3 " III '" ." "S1 ." 1,"--~~1" .""t • 0617 ",.., ... 0122 ..., 0711 '" ..., ., o,on ~" ", O,UO ''''' 21' " 0,26 ,.. 0,110 '," "" • ." • .... .. DOS" 27 U " ,U6 ,

~... 54 • " 0,27 2,1' ~ll' 1,09

0.12 IS 0013 • 0016 " '12 " 0,146 ", 0071 ." ," '" 0142 I,ll H 48.. '. 0,11·4) US 0,07$ .," 0.0]7 ~20 ,.. ," 0,150 '20 0074 ." )), 27 .,. ". OI'U ',15

" 0,&75 7 0.01' 0,61 G,on .)1 1,75 .. D,U' ,~, 0,071 0,62 .., ".), U, D,lS. t,2l

~ 7.1124.3 + MmlO ~ "-';' ... 1 2 3

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Page 14: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

STANDARD EQUIPMENT

The lathe is as standard equipped as follows:

Complete electrical equipment consisting of A.C.motor 5,5/7,5 kW 220/380V,

50 cycles, 3-phase and starting gear, guideways of hardened steel, central

lubrication of guideways (handpump), complete coolant system with pump and

fittings, rear splash guard and chip pan, 10" 03-jaw selfcentering chuck

with 2 sets of jaws - body of cast iron - guick change tool holder with 3

side holders, 2 centres and bush, change gears, set of wrenches and instruc­

tion manual with spare part list.

ADDITIONAL EQUIPMENT

Upon special request the following accessories can be delivered:

Bed with gap and gap insert

Turret slide, manual or power feed

Hydraulic copying attachment

Tool post grinder

Taper turning attachment

Thread indicator

Longitudinal feed stop, 4 positions

Cross feed stop, 4 positions

Collet chuck with collets

Length measurement mechanism

Steady and following rests with different capacities

3-jaw selfcentering chucks

4-jaw independent chucks

Adapter plates

Face plates

DriVing plate

Ball bearing centre

Drill bar holder

Drill bar and sleeve

Cut-off tool holder

Machine light and transformer

Further equipment on request13.

Page 15: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

r

~I-----B

@---+---

Page 16: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

CONTROLS

1. Lever, RIGHT-LEFT2. Lever, 1: 1-8; 1

3. Switch, main motor4. Lever, 1:1-8 :1 (spindle speeds)5. Starter, coolant pump6. Jogging pushbotton, spindle7. Emergency stop8. Handwheel, cross slide9. Coolant water, ON-OFF

10. Handwheel, top slide11. Clamping device', carriage12. Locking lever, tallatock barrel13. Locking lever, tailstock

-en

;;..,,--~

'il

14. Handwheel, tailstock barrel15. Lever, mm-inch, Module-DP

16. Lever, spindle speeds17. Lever, 1-1118. Lever, spindle speeds19. Lever, 1.......2-320. Lever, threading-feeding21. Handwheel, slide rest22. Lever, sliding - surface feeds23. Lever, drop worm24. Lever, lead screw nut25. Lever, forward-o-backward

Page 17: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

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Page 18: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

MAIN GEAR SPINDLE DRIVEWhen ordering spare parts, please state detail number and serial number of lathe.

:...-..J

E 100 Splines sleeveE 101 GearE 102 GearE 103 GearE 104 Ball bearingE 105 Ball bearingE 106 Ball bearingE 107 Seeger ringE 108 Ball bearingE 109 GearE 110 Ball bearing ,E 111 GearE 112 Disk setE 113 Electromagnetic clutchE 114 ShaftE 115 GearE 116 Ball bearingE 117 Ball bearingE 118 Seeger ringE 119 SpacerE 120 Ball bearingE 121 Ball bearingE 122 CoverE 123 Bearing sleeve

E 124 011 sealE 125 SpringE 126 ShaftE 127 Gear shaftE 128 CoverE 129 LeverE 130 LeverE 131 Seeger ringE 132 Bearing sleeveE 133 CoverE 134 Shift forkE 135 Ball bearingE 136 Shift plugE 137 Ball bearingE 138 ShaftE 139 GearE 140 SleeveE 141 Seeger ringE 142 Front plateE 143 Seeger ringE 144 Shift arrnE 145 GearE 146 Shift armE 147 Gear

'il

E 148 Shift plugE 149 Splines sleeveE 150 GearE 151 Seeger ringE 152 Ball bearingE 153 Ball bearingE 154 SpacerE 155 GeerE 156 Gear shaftE 157 GearE 158 Ball bearingE 159 CoverE 160 ScrewE 161 Cover,E 162 Gear boxE 163 ScrewE 164 CoverE 165 Current supplierE 166 Seeger ringE 167 Ball bearingE 168 SpacerE 169 Oil sealE 170 PulleyE 171 V-belt

E 172 NutE 173 Locking ringE 174 ShaftE 175 SpacerE 176 SpacerE 177 SpacerE 178 Lever hubE 179 Lever hubE 180 SleeveE 181 ShaftE 182 CoverE 183 Shift armE 184 Shift armE 185 Shift forkE 186 Shift plugE 187 Shift armE 188 Shift armE 189 Seeger ringE 190 ShaftE 191 Shift forkE 192 Shift armE 193 LinkE 194 Screw

Page 19: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

~

eo

4

Page 20: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

r,

,

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Page 21: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

HEADSTOCKWhen ordering spare parts, please state detail number and serial number of lathe.

-<0

E 200 PulleyE 201 Oil sealE 202 Ball bearingE 203 SleeveE 204 Seeger ringE 205 Seeger ringE 206 ShaftE 207 Seeger ringE 208 Ball bearingE 209 GearE 210 Seeger ringE 211 Seeger ringE 212 Ball bearingE 213 GearE 214 ShaftE 215 GearE 216 SpacerE 217 Ball bearingE 218 SpacerE 219 CoverE 220 DogE 221 WedgeE 222 HandleE 223 LeverE 224 CentreE 225 Lever hubE 226 Centre sleeveE 227 O·ring

E 228 Driving plateE 229 ShaftE 230 GearE 231 RackE 232 ShaftE 233 Lock ringE 234 Shift forkE 235 CoverE 236 Con. roller bearingE 237 HandleE 238 LeverE 239 Lever hubE 240 O.rlngE 241 Con. roller bearingE 242 ShaftE 243 Spindle nutE 244 Shift armE 245 Main spindleE 246 Shift plugE 247 GearE 248 LeverE 249 Spllnes gearE 250 Shift plugE 251 Ball bearingE 252 SpacerE 253 Ball bearingE 254 Seeger ringE 255 Ball bearing

E 256 ShaftE 257 GearE 258 Ball bearingE 259 GearE 260 BearingE 261 ShaftE 262 Splines sleeveE 263 ClutchE 264 ShaftE 265 WasherE 266 BearingE 267 GearE 268 GearE 269 Ball bearingE 270 CoverE 271 Driving pinE 272 NutE 273 GearE 274 NutE 275 StudE 276 BearingE 277 NutE 278 GearE 279 CoverE 280 Seeger ringE 281 Seeger ringE 282 Ball bearingE 283 Oil seal

E 284 GearE 285 BracketE 286 Ball bearingE 287 CoverE 288 GearE 289 CoverE 290 Seeger ringE 291 Oil sealE 292 Ball bearingE 293 PlugE294 CoverE 295 Ball bearingE 296 FlangeE 297 Locking washerE 298 NutE 299 El. magnetic brakeE 300 Driving gearE 301 Disk setE 302 Pressure diskE 303 Safety ringE 304 GearE 305 Seeger ringE 306 SpacerE 307 GearE 308 Washer

Page 22: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

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Page 23: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

FEED GEAR BOXWhen ordering spare parts, please state detail number and serial number of lathe.

."

E 400 GearE 401 BearingE 402 Gear3403 BearingE 404 ShaftE 405 GearE 406 GearE 407 GearE 408 GearE 409 GearE 410 GearE 411 GearE412 GearE 413 GearE 414 GearE415 GearE 416 SpacerE 417 BearingE 418 GearE 419 ShaftE 420 BearingE 421 GearE 422 BearingE 423 GearE 424 BearingE 425 GearE 426 BearingE 427 ShaftE 428 GearE 429 Seeger ring

I\) E 430 Thrust bearing-

E 431 BearingE 432 Thrust bearingE 433 BearingE 434 Shear pinE 435 FlangeE436 SpacerE 437 Seeger ringE 438 SpacerE 439 SleeveE 440 BeanngE 441 BearingE 442 Cover

;' E 443 Clutch. ~ E444 Bearing

E 445 Splines shaftE446 GearE 447 BearingE 448 GearE 449 ShaftE 450 BearingE 451 GearE 452 GearE 453 GearE 454 BearingE 455 GearE 456 BearingE 457 BearingE 458 GearE 459 BearingE 460 GearE 461 Spacer

E 462 ShaftE 463 GearE 464 GearE 465 GearE 466 GearE 467 GearE 468 GearE 469 GearE 470 GearE 471 GearE 472 GearE 473 GearE 474 GearE 475 BearingE 476 BearingE 477 GearE 478 BearingE 479 Splines shaftE 480 SpacerE 481 GearE 482 BearingE 483 CoverE484 Gear boxE 485 BearingE 486 CoverE 487 ShaftE 488 BearingE 489 GearE 490 CoverE 491 Oil sealE 492 Bearing

E 493 ShaftE 494 GearE 495 GearE 496 StudE 497 Shift plugE 498 LinkE 499 Shift armE 500 ShaftE 501 a-ringE502 Lever hubE 503 LeverE 504 HandleE 505 Seeger ringE 506 StudE 507 Toothed segmentE508 Front plateE 509 HandleE 510 Shift plugE 511 Seeger ringE 512 Shift armE 513 GearE 514 ShaftE 515 a-ringE 516 Lever hubE 517 LeverE 518 Seeger ringE519 Shift armE 520 StudE 521 Shift plugE 522 StudE 523 Link

E 524 a-ringE 525 Lever hubE526 LeverE 527 HandleE 528 Shift plugE529 Shift armE 530 StudE 531 Shift plugE532 Shift armE 533 StudE 534 Shift plugE535 a-ringE 536 Lever hubE 537 LeverE 538 HandleE539 Lock ringE540 Control rodE 541 BearingE542 Feed shaftE 543 Rear bearingE544 Lead screwE545 SpacerE546 Thrust beari ngE547 BearingE 548 Thrust bearingE 549 NutE 550 Nut

Page 24: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

~

Page 25: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

APRONWhen ordering spare parts, please state detail number and serial number of lathe.

E 600 Gear shaftE 601 Pinion gearE 602 BearingE 603 BearingE 604 SpacerE 605 BearingE 606 ShaftE 607 Worm gearE 608 ShaftE 609 BearingE 610 BearingE 611 ShaftE 612 Shift forkE 613 ShaftE 614 GibE 615 Nut housingE 616 Lead screw nutE 617 BushingE 618 StudE 619 ShaftE 620 Safety deviceE 621 Lever hubE 622 LeverE 623 BushingE 624 Lever hubE 625 SpringE 626 BallE 627 LeverE 628 Handle

~ E 629 Bearing "

E 630 GearE 631 BearingE 632 GearE 633 SpacerE 634 BearingE 635 BearingE 636 GearE 637 GearE 638 BearingE 639 BearingE 640 SpacerE 641 Hand wheelE 642 HandleE 643 BearingE 644 GearE 645 Oil sealE 646 BearingE 647 CoverE 648 BearingE 649 Oil sealE 650 StudE 651 ShaftE 652 WormE 653 ClutchE 654 BearingE 655 SpringE 656 NutE 657 CoverE 658 Stop ringE 659 Sleeve

E 660 ApronE 661 Indexing plateE 662 StudE 663 Lever hubE 664 HandleE 665 HandleE 666 LeverE 667 SpringE 668 Sliding pinE 669 Seeger ringE 670 Locking leverE 671 ShaftE 672 Seeger ringE 673 HandleE 674 LeverE 675 a-ringE 676 Lever hubE 677 StudE 678 AelaeserE 679 ForkE 680 Seeger ringE 681 Drop wormE 682 Thrust bearingE 683 BearingE 684 Thrust bearingE 685 Ball linkE 686 BearingE 687 ShaftE 688 Gear

Page 26: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

I\J~

Page 27: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

CARRIAGE AND SLIDESWhen ordering spare parts, please state detail number and serial number of,lathe.

~

E 700 Cross slide screwE 701 Cross slide nut

E 702 Pin

E 703 Tool post boltE 704 StudE 705 Locking plateE 706 Gib screwE 707 Conical gibE 708 T-slotted screwE 709 Protection plate.E7100ilcupE 711 BearingE 712 Locking screwE 713 Hand wheel

E 714 HandleE 715 Thrust bearingE716 Dial

"

E 717 VernierE718 Sleeve

E 719 Thrust bearing

E 720 SpacerE 721 GearE 722 BearingE 723 GibE 724 Adjusting gibE 725 Top slide screwE 726 Top slide nutE 727 Thrust bearingE 728 Bearing plateE 729 Vernier

E 730 BearingE 731 Locking screwE 732 Dial

E 733 Hand wheelE 734 HandleE 735 Thrust bearing

E 736 Knob

E 737 Locking leverE 738 PlateE 739 WiperE 740 Oil cupE 741 Adjusting nutE 742 Adjusting screwE 743 Conical gibE 744 CarriageE 745 Cross slide

E 746 CentreE 747 Intermediate slideE 748 Top slide

Page 28: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

"

_.-._.. .~---.

Page 29: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

TAILSTOCKWhen ordering spare parts, please state detail number and serial number of lathe.

N-oJ

E 800 Lever

E801 Stud

E 802 Lock plug

E803 Lever hub

E 804 Tallstock barrel

E805 Tailstock screwE 806 Oil cup

E 807 Nut

E 808 Screw

E 809 Thrust bearingE 810 SleeveE 811 Dial

'"

E 812 Centre

E 813 Hand wheel

E 814 Handle

E 815 NutE 816 Adjusting screw

E 817 Adjusting nutE 818 Bolt

E 819 Tailstock

E 820 Wedge

E 821 CentreE 822 HandleE 823 Handle

E 824 Lever

E 825 Lever hub

E 826 Shaft

E 827 GearE 828 Washer

E 829 GearE 830 Bearing

E 831 Bolt

E 832 Lower part

E 833 NutE 834 Locking plate

Page 30: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

GS 210-260

Elektrisk installationElectrical installationElektrische installation

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STOREBROMACHINE TOOLS AB

Page 31: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

GS 210-260

2-hastighet2-speeds2-Drehzahlen

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Page 32: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

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Page 33: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

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Page 34: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

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Page 35: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

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Page 36: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

. . , . . .

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Page 37: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

1 I 2 I J I 4 5 I 6 I 7 I 8

Beteckning Antal Benamning Tekniska data Artikelnummer Bestallningsnr. Fabrikat Hanvisnin?Pos-number Piece Description Technical data Partnumber Typenumber Manufacturer Cross re •Bezeichnung Stuck Benennung Technische Oaten Ident-Nummer Bestellnummer Hersteller Verweis

-A , Amperemeter 0-25;' 84.41.00.00590 pan 0-25" (E\lIE 1/B4AmmeterStrom-Musgerilit

-M , Huyudstrombrytare 0-1 80.21.00.01440 C26 A202-mE Kraus &. Neimer 1/A2Main po..er s.. itchHeuptschatter

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-0 , Likriktare 72.96.00.00100 SSi4E11112B125/110-8 Siemens 2ICSRectifierGleichriehter

-" , Automatsakring 6;' 1-Pol 6kA 76.34.00.11060 55X1106-3 Siemens 2/;'4Cirkuit breakerAutomatsichefung

-'2 , Automatsikring 6;' 1-Pol 6kA 76.J4.00.11060 55X1106-3 Siemens 2182Cirkuit breakerAutomahicherung

-F3 , Automahilikring 3A I·P,t 6kA 76.34.00.11030 55X110J-3 Siemens 2IesCircuit breakerAutomatsicherung

-F4 1 Automatsikring ]A 1-Pol 6kA 16.34.00.11030 55X1103-3 Siemens 21(1Circuit breakerAutomatsicherung

-F5 1 .4.utomat.$ikrlng lOA 3·P.1 6kA 76.34.00.31100 55X13'O·3 Siemen.$ 1/0Circuit breakerAutomat.$icherung

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Page 38: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

1 I 1 I l I 4 5 I 6 I 7 I I

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·H2 1 Maskinbelysning nav Haskinbel 220V 2/02Work lightHa~chinenlitht

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-K6 1 Hjiilprelii SC )0 nOVae 14.00.00.00253 3TH8253-11ANO Siemens 4/03Help relayHilfschuh

-K7 1 Hjiilprelii le 20 220Vae 74.00.00.00122 3THI021-OANO Siemens 4/05Help relilyHilfschGtz

-K8 1 Kontaktor 3H 1C 220Vae 4kW 14.04.00.00010 lTB4010-0AMO Siemens 4/08ContactorSchUtz

-K9 , HJilprelii 2C 20 220Vac 1&..00.00.00222 lTH8022-0AMO Siemens 4/04Help relayHilfschOtl

·K10 1 Hjiilprelii 2e 20 llOV" 74.00.00.00122 3TH8022-0AMO Siemens 4/01Help rl!layHilfschLitz

-ll 1 Lamph.lUare BA1Sd 84.99.00.39103 XB2-MV10S tetemecenlque 3/03lamp holderlampenfassung

-l2 1 lampa 260V 5\/ BA15d 84.10.00.00300 260V 5W BA15d 3/03lamptempe

-l3 1 lamph.lUare BA15d 84.99.00.39103 XB2-MV'05 Ietemecanique 4/08Lamp holderLampenfassung .

-l3 , lampa 260V 5W BA1Sd 84.10.00.00l00 l60V 5\/ BA,5d 4/08lamplampe

Stycklista,. Andrin Oat. S' Oat. Si n.

STOREBROI1nkin

2670 CAO-ritad 901120 HN Konslr. 860609 HN ss 210~260 8l.nrParis list Ritad 860609 HN MACHINE TOOLS AB 2 speeds Ril". 4-0398.0152 2Komponenten Verzeichnis Kontr.

4

Page 39: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

1 I 2 I l I 4 5 I 6 I 7 I 8

Beteckning Antal Benamning Tekniska data Artikelnummer Bestallningsnr. Fabrikat HanvisningPas-number Piece Description Technical data Partnumber Typenumber Manufacturer Cross ref.Bezeichnung Stuck Benennung Technische Oaten Ident-Nummer Bestellnummer Hersteller Verweis

-M' 1 Motor S,511,SkW960/1455rpm 10.01.00.00250 M1B160M A8B 1/ElMotor MK161013-ABMotor

-M2 1 Kylviitskepump Kylv. 1/E5Coolant pumpKuhlmittetpumpe

-M' 1 Kopieraggregit Kopieragg. VElCopying attachmentKopieren Gerat

-NSl 1 Svamptryckknapp rod 80.10.00.4l022 X82-MT42 Ietenecenque 3/1.2Push button redPilzdrucktaste rot

-NSl 1 Underlaggsskylt gul 80mm 80.12.00.10610 'SX1T20 Siemens lIA2UnderlayboardUnterlegsctlield

-01 1 Motorskyddsbr ytare 10-16A 16.61.00.01160 3VU1300-1HMOO Siemens 1/D'Protective motor switchMotorschutucha Ifer

-02 1 Hotorskyddsbrytare 14-2aA 76.61.00.01200 lVU1l00-'MNOO Siemens 1/04Protective motor switchMotor sehutuchal ter

-cs 1 Mot orskyddsbrytare 0.24-0.4A 16.61.00.01004 lVU1l00-'MOOO Siemens 1/C5Pretecfbe motro svitchMotorsehut uchal ter

-a, 1 Motorsk~ddsbryt .r. 1,6~2,4A 16.61.00.01024 3VU1300-1HHOO Siemens 1/01Protective motor svitchHotorschutUChil ter

-RI 1 Viriabelt mohUnd 10 Ohm, SOW 86.13.00.06110 GRV 12/102.5011/ 100hm Oanotherm Electric 2/ClAdjusteble resistorVerinderlicher Widerstand

-R' 1 Varistor 86.18.00.00100 SIOV-S14KlOa69-Xl022 Siemens 2/E5Varistorvartstcr

-RS 1 Vilristor 86.18.00.00100 SIOV-S14K30Q69-X3022 Siemens 2/ElVaristorvarlstor

-R6 1 vanstcr 86.18.00.00100 SIOV-SI4KlOa69-Xl022 Siemens 2/E8verlstcrVaristor

-Tl 1 Transformator 230124V 2,1A 10.95.00.02022 230124V 2,1/\ ETV 2/81TransformerTransformator

.. 4~dri~c DOlI • SiQf\. DOlt. $illn. STOREBROMasl<.in

Stycklista 2670 CAO·rihd 901120 HN Konstr. 860609 HN GS 210-260 fll.nr

Parts list Rilad 860609 HN MACHINE TOOLS AB 2 Speeds R," 4-0398.0152 ,Komponenten Verzeichnis 4

Ko~lr.

Page 40: Instruction Manual Spare Part List for Storebro High speed ... · Shell Tonna Oil 68, BP HLP-" 68, Esso Febis K 68, Mobil DTE 26, Texaco Way lubricant 68, Cestrol Magna BD-68. All

1 I 2 I 1 I 4 5 I 6 I 7 I 8

Beteckning Antal Benamning Tekniska data Artikelnummer Bestallningsnr. Fabrikat HiinvisningPas-number Piece Description Technical data Partnumber Typenumber Manufacturer Cross ref.Bezeithnung Stuck Benennung Technische Oaten Ident-Nummer Bestellnummer Hersteller Verweis

-n 1 Transformator n0I2S,21,29V 3,5A 10.95.00.02036 230/25,27,29V 3,5A ElV 2/B5TransformerTransformator

-TORl I Tlllslagsford, tidreli I'll 230Var 0,5-10 s 74.10.00.00300 7PU4020- lAN20 Siemen$ 4/05On delay time relily lPU2020-1AN20£inschatherz. Zeitrelai

-:Jrli I Tillslagsford. tidrelii 1"" nOVae 0,05-1 5 14.10.00.00200 lPU402Q-OAN20 Siemens 3/01On delay time relily lPU202Q-DAN20Einschalherz. leitrelai

-TOR3 I llllslagsford. tidreta 1W nOVae 0,5-10 5 14.10.00.00300 7PU4020-1AN20 Siemens 4/06On delay time relay lPU202Q-1AN20Einschattverz. le!trelai

-TKl I Tryckknapp 80.10.00.31002 XB2-HA21 Tetemeceniqce 4/[1Push buttonDrucktaste

-V 1 Digit alutrustning Oig.utt. 2103Digital read outNum. Positionsanzeige

-Y4 I Magnetkoppling Hagn.koppL lIE6Hagnetit touplingMagnetisthe Kupplung

-Y5 I Magnetkoppling Hagn.koppL 2/E7Magnetit couplingMagnetische Kupplung

-Y6 1 Magnetbroms Hagn.broms 2/E8Magnetic brakeMagnetbremse

-

.. Andrill D.t. s D.t. Sign. MnkinStycklista 2670 CAO-ritad 90'120 HN lIon5tr. 860609 HN STOREBRO GS 210-260 6l.nr

Parts list Rihd 860609 HN MACHINE TOOLS AB 2 Speeds R,I" 4-0398.0152 4Komponenten Verzeichnis lIonlr. •