integrated and proven fuel cell engines powering clean

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1 Integrated and Proven Fuel Cell Engines Powering Clean Mobility 175 Governor's Highway South Windsor, CT 06074 USA www.usfuelcell.com

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Page 1: Integrated and Proven Fuel Cell Engines Powering Clean

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Integrated and Proven Fuel Cell Engines Powering Clean Mobility

175 Governor's Highway ● South Windsor, CT 06074 USA ● www.usfuelcell.com

Page 2: Integrated and Proven Fuel Cell Engines Powering Clean

US FuelCell

2

Abas Goodarzi, Ph.D., P.E.

President, CEO

Tel: 310-212-1200, [email protected]

Dan Orlowski

Product Manager

Tel: 860-338-9377, [email protected]

FCe™ 80 Fuel Cell Electric EngineThe 80kW Fuel Cell electric engine Unit is the most robust fuel cell with fast

transient power capabilities providing a fully integrated freeze capable system

with a rapid startup design and industry leading power density specifically

designed for medium-and heavy-duty goods movement, transit bus, utility,

refrigerated & cargo trucks, and off-road applications.

FCe™150 Fuel Cell Electric Engine The 150kW Fuel Cell electric engine Unit has been designed for heavy-duty

commercial vehicles applications. The robust and fast transient capabilities

make this electric engine ideal for transit, articulated buses, light rail, Specialty

trucks, and off-road applications. The industry leading durability of over 12,000

hours ensures years of Zero Emission mobility and power generation.

US FuelCell is the premier supplier of integrated fuel cell Electric Engine, “FCe™”, for medium- and heavy-duty commercial

vehicles, including the most robust powerplant in transit bus operation.

About US FuelCell: US FuelCell is a subsidiary of US Hybrid. It was established in 2013, after US Hybrid’s purchase of the United Technologies’ UTC Power PEM Fuel Cell Transportation division along with the UTC global PEM IP license to commercialize the PEM Fuel Cell technology for commercial vehicles. US FuelCell is focused on manufacturing PEM fuel cell power plants with integrated control and power conversion for medium and heavy-duty fuel cell commercial buses and trucks.

The unique feature of the US Fuel Cell power plant is that it not only includes the balance of plant, but also offers an integrated DC-DC power converter, allowing the power plant to function as an Hydrogen Electric Engine “FCe™”. We are adding our proven advanced electronics and system know-how to the FCe™, making it easier for end-user commercial deployment with lower total capital and life cycle cost. US FuelCell’s FCe™ PEM fuel cell product line is the global leader in life-hours durability, achieving more than 22,000 hours of operation and zero stack failure in transit bus applications.

US FuelCell is at the forefront of the clean energy industry, committed to developing more efficient and cleaner energy solutions for transportation that provide the most value to our transportation industry partners globally.

Key Contacts

Products

Page 3: Integrated and Proven Fuel Cell Engines Powering Clean

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Fuel Cell is an engine with no combustion

Page 4: Integrated and Proven Fuel Cell Engines Powering Clean

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Fuel Cell Powertrain Requirements for MD/HD Vehicles

80kW Fuel Cell Power plant can meet Transit bus and delivery Truck power demand, combine market to reduce cost

Page 5: Integrated and Proven Fuel Cell Engines Powering Clean

References:

1. http://cameochemicals.noaa.gov/

2. NREL. US DOE. Reaching the U.S. Fire Service with Hydrogen Safety Information: A Roadmap. By Casey Grant. 2009.

Hydrogen Gas is as Safe as LNG/CNG, if not safer

Hydrogen Natural Gas Gasoline

Color None None Clear to Amber

Toxicity None Some High

Odor None None Yes

Physical state at 25°C and 1atm Gas Gas Liquid

Buoyancy relative to air 14.4x lighter 1.6x lighter 3.7x heavier

Diffusion coefficient in air (cm2/sec) 0.61 0.16 0.05

NPFA 704 Diamond0=none, 4=SevereRed: FlammabilityBlue: HealthYellow: Reactivity

Auto-ignition temperature (°C) 585 540 228 - 471

Flammability range in air [volume %] 4.0 - 75 5.3 - 15 1.0 - 7.6

Relative thermal radiation 10% 33% 50%

Flame temperature in air (°C) 2045 1875 2197

Summary: Hydrogen characteristics relative to other common fuels are less hazardous, such as it generates less severe

radiant energy (1/10th), and it disperses rapidly when not confined and outdoors

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Page 6: Integrated and Proven Fuel Cell Engines Powering Clean

FCe™ 80

Fuel Cell Engine

Performance Characteristics

The 80kW Auxiliary Power Unit is our most robust fuel cell with 50 kW/sec transient power capabilities offering providing a fully integrated freeze capable system with a rapid startup design and industry leading power density specifically designed for medium and heavy duty, transit bus, drayage and TRU trucks and off-road applications.

www.usfuelcell.com

The World’s Leading Fuel Cell System for Commercial Vehicles

Integrated Fuel Cell Electric Engine for Transportation

US FuelCell reserves the right to change the specification without notice. Rev: 151113

FC

e™

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Fuel C

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● Electrical

Output Power‡ 6 - 80kW

Output voltage 375 - 750VDC (Integrated dc-dc converter)

Ramp rate 50 kW/sec

● Efficiency

System Efficiency† 56.9 to 46.3% (10% to full power)

● Temperature

Ambient Operating -40 to 50°C

Cooling Inlet (50/50 WEG) 55 to 57°C

● Fuel

Fuel Flow 5.2 kg/hr @ full power

Fuel Pressure 1200 ±300 kPag

Fuel Type SAE J2719 Hydrogen

● Physical Characteristics

Dimensions (L x W x H) 916 x 879 x 614 mm

Weight 248 kg

● Interface

Vehicle Communications CAN SAE J1939

● Startup / Shutdown

Startup Time 30 seconds Startup from Frozen Time 6 minutes Shutdown Time 10 seconds

Page 7: Integrated and Proven Fuel Cell Engines Powering Clean

The World’s Leading Fuel Cell System for Commercial Vehicles

Integrated Fuel Cell Electric Engine for Transportation

Performance Characteristics

The 150kW system has been designed for heavy duty fuel cell vehicles. The fast power transient capabilities make this electric engine ideal for transit, articulated buses, street cars, light rail, drayage and TRU trucks and off-road applications. The industry leading durability of over 12,000 hours ensures years of clean service.

● Electrical

Idle power 7.5 to 10 kW

Continuous Power‡ 130 kW

Peak power 150 kW

● Efficiency

System Efficiency† 54 to 46% (10% to full power)

● Temperature

Operating -40 to 50°C

● Fuel

Fuel Flow 0.8 to 8.4 kg/hr. (10% to full power)

Fuel Pressure 1200 ±300 kPag

Fuel Type SAE J2719 Hydrogen

● Cooling

Cooling 59 to 72°C (50/50 WEG)

● Physical Characteristics

Dimensions (L x W x H) 1465 x 890 x 506 mm

Weight 474 kg

● Interface

Vehicle Communications CAN SAE J1939

Startup Time 30 seconds

Shutdown Time 10 seconds

US FuelCell reserves the right to change the specification without notice. Rev: 160104

FCe™ 150

Fuel Cell Engine

FC

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150

Fu

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www.usfuelcell.com

Page 8: Integrated and Proven Fuel Cell Engines Powering Clean

●Performance Notes

† System efficiency represents energy delivered per energy fed in the form of hydrogen (calculated on a LHV basis).

‡ Full power is the maximum power the electric engine can continuously deliver. * Coolant over temperature power derating and protection. ** This electric engine is equipped with a keep-warm system which should be plugged in overnight on cold days to prevent freezing.

The electric engine will not be damaged from freezing; however, additional time is required for thawing before starting.

Integrated Components Solutions for Clean Mobility & Energy Conservation

175 Governor's Highway ● South Windsor, CT 06074 ● www.usfuelcell.com www.usfuelcell.com

FCe

™ 150

Fuel Cell E

ngine

Page 9: Integrated and Proven Fuel Cell Engines Powering Clean

● Performance Notes

† System efficiency represents energy delivered per energy fed in the form of hydrogen (calculated on a LHV basis). ‡ Full power is the maximum power the electric engine can continuously deliver.

www.usfuelcell.com

Integrated Components Solutions for Clean Mobility & Energy Conservation

175 Governor's Highway ● South Windsor, CT 06074 ● www.usfuelcell.com

Tel: 310-212-1200,

FC

e™

80

Fu

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