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Intensified Biomanufacturing Technologies Building capacity for AAV and lentiviral vector production

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Page 1: Intensified Biomanufacturing - Informa Connect...» Rapid deployment in a POD or modular format in new or existing facility Assumptions Extracellular product Annual AAV demand: 1E+18vg/year

Intensified Biomanufacturing Technologies Building capacity for AAV and lentiviral vector production

Page 2: Intensified Biomanufacturing - Informa Connect...» Rapid deployment in a POD or modular format in new or existing facility Assumptions Extracellular product Annual AAV demand: 1E+18vg/year

ENHANCED UPSTREAM PROCESSING OF VIRAL VECTORSA novel single-use, high-density bioreactor delivering reproducible and scalable production.

INTEGRATED & COST-EFFECTIVE VIRAL VECTOR PRODUCTIONCombining process intensification, automation and chaining to reduce footprint, capital and operational costs.

Scalable technology» Seamless transitions

through processdevelopment, clinicalvalidation and commercialmanufacture

High productivity» Offering the highest

throughput per cleanroomsurface compared withcurrently availabletechnologies

Cost-effective » Significant operating

costs savings acrossthe different stages ofthe product lifecycle

[ 200-600 m² ][ 2.4 m² ] [ 10-30 m² ]

Scalable by design» Constant linear velocity of fluids and homogeneous cell distribution throughout the fixed-bed

ensure reproducible performance at all scales;» Comprehensive portfolio features solutions for R&D, clinical and commercial scale production. Purification

Integrated and automated purification system using multicolumn chromatography to:» Increase resin utilization;» Reduce processing times;» Minimize surge tanks size.

Intensified fixed-bed bioreactor The scale-X bioreactor features a novel structured fixed-bed design alternating treated spiral-wound micro-fabric and spacer netting for:

» Rapid and homogeneouscell entrapment;

» Homogeneous media flowand nutrients availability.

FormulationIntegrated formulation sequence for a complete solution from cell culture to drug substance preparation.

Viral production and harvestThe scale-X fixed-bed bioreactor is chained with in-line product concentration for intensified cell culture and viral production delivering a concentrated harvest.

Page 3: Intensified Biomanufacturing - Informa Connect...» Rapid deployment in a POD or modular format in new or existing facility Assumptions Extracellular product Annual AAV demand: 1E+18vg/year

Univercells SARue Auguste Piccard 48

6041 Gosselies, Belgium+32 (0)2 318 83 48

www.univercells.com

A scalable roadmap to commercial successThe scale-X fixed-bed bioreactor portfolio enables a seamless transition from R&D to clinical development and commercial manufacture while minimizing process changes.

High capacity over a low footprintThe NevoLine platform features intensified manufacturing chained into a continuous, automated process to drastically decrease facility footprint and deliver:

• A scalable solution with high productivity» Up to 20-fold higher productivity (vg/m² of cleanroom) compared to existing

technologies

• An “all in one” solution compatible with modular facility design» Rapid deployment in a POD or modular format in new or existing facility

AssumptionsExtracellular productAnnual AAV demand: 1E+18vg/year

Streamlined development with drastic savingsThe NevoLine production platform drastically decreases COGs through reduction of key consumables and reagents, delivering significant savings for commercial-scale manufacture.

Cell factories™ 32 CF40

554 m² 16 m² x 7

80 m² 16 m² x 1

Throughput Footprint Productivity

600 m² 6 m² x 20

Stirred-tank reactor 1,000 L

Cell factories™

Stirred-tank reactor

NevoLine™

NevoLine™ scale-X nitro bioreactor

■ Labour ■ Facility related ■ Consumables■ Reagents ■ Other materials

scale-X hydro 2.4 m²

scale-X carbo 30 m²

scale-X nitro600 m²

CF10™ (6,320 cm2)

4 48 950

Stirred-tank reactor 5 L 50 L 1,000 L*

[ 200-600 m² ][ 2.4 m² ] [ 10-30 m² ]

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* Assuming transfection cell density of ≈ 1 x 106 cells/mL