intent to issue air emissio permit to mcnamara contracting ... permit... · draft air individual...

Draft Air Individual Permit

State Permit 03700381-101

Permittee: McNamara Contracting, Inc.

Facility name: McNamara Contracting, Inc. 16387 Chippendale Ave W Rosemount, MN55068 Dakota County

Expiration date: [TBD] * All Title I Conditions do not expire State Permit: [Amendment Issue Date] Permit characteristics: State; Limits to avoid Part 70/ Limits to avoid NSR; Limits to avoid NSR The emission units, control equipment and emission stacks at the stationary source authorized in this permit are as described in the Permit Applications Table. This permit authorizes the Permittee to construct and operate the stationary source at the address listed above unless otherwise noted in the permit. The Permittee must comply with all the conditions of the permit. Any changes or modifications to the stationary source must be performed in compliance with Minn. R. 7007.1150 to 7007.1500. Terms used in the permit are as defined in the state air pollution control rules unless the term is explicitly defined in the permit. Unless otherwise indicated, all the Minnesota rules cited as the origin of the permit terms are incorporated into the SIP under 40 CFR § 52.1220 and as such as are enforceable by EPA Administrator or citizens under the Clean Air Act.

Signature: [ ] This document has been electronically signed. for the Minnesota Pollution Control Agency

for Don Smith, P.E., Manager Air Quality Permits Section Industrial Division

Table of Contents

Page

1. Permit applications table ............................................................................................................................................. 3 2. Where to send submittals ............................................................................................................................................ 4 3. Facility description ....................................................................................................................................................... 5 4. Summary of subject items ........................................................................................................................................... 6 5. Limits and other requirements .................................................................................................................................... 9 6. Submittal/action requirements ................................................................................................................................. 41 7. Appendices ................................................................................................................................................................. 57

Appendix A. Insignificant Activities and General Applicable Requirements ............................................................ 57 Appendix B. Tank Farm Units Authorized for Construction and Operation ............................................................ 58 Appendix C. Aggregate and HMA Processing Equipment Inventory ....................................................................... 59 Appendix D. Fugitive Dust Worksheet ..................................................................................................................... 62

Permit issued: [month day, year] 03700381-101 Permit expires: [month day, year] of 62

1. Permit applications table

Subsequent permit applications: Title description Application receipt date Action number State Permit 6/28/2016 03700381-101


2. Where to send submittals

Send submittals that are required to be submitted to the U.S. EPA regional office to: Chief Air Enforcement Air and Radiation Branch EPA Region V 77 West Jackson Boulevard Chicago, Illinois 60604

Each submittal must be postmarked or received by the date specified in the applicable Table. Those submittals required by Minn. R. 7007.0100 to 7007.1850 must be certified by a responsible official, defined in Minn. R. 7007.0100, subp. 21. Other submittals shall be certified as appropriate if certification is required by an applicable rule or permit condition.

Send submittals that are required by the Acid Rain Program to:

U.S. Environmental Protection Agency Clean Air Markets Division 1200 Pennsylvania Avenue NW (6204N) Washington, D.C. 20460

Send any application for a permit or permit amendment to:

Fiscal Services – 6th Floor Minnesota Pollution Control Agency 520 Lafayette Road North St. Paul, Minnesota 55155-4194

Also, where required by an applicable rule or permit condition, send to the Permit Document Coordinator notices of:

a. Accumulated insignificant activities b. Installation of control equipment c. Replacement of an emissions unit, and d. Changes that contravene a permit term

Unless another person is identified in the applicable Table, send all other submittals to:

AQ Compliance Tracking Coordinator Industrial Division Minnesota Pollution Control Agency 520 Lafayette Road North St. Paul, Minnesota 55155-4194

Or Email a signed and scanned PDF copy to: [email protected] (for submittals related to stack testing) [email protected] (for other compliance submittals) (See complete email instructions in “Routine Air Report Instructions Letter” at http://www.pca.state.mn.us/nwqh472.)

mailto:[email protected]

mailto:[email protected]

http://www.pca.state.mn.us/nwqh472


3. Facility description

The McNamara Contracting, Inc. (Facility) is located at 16387 Chippendale Ave W in Rosemount, MN, Dakota County, Minnesota. The facility is a manufacturer of hot mix asphalt (HMA) and non-metallic crushed aggregate (aggregate) used in construction applications. While McNamara currently operates portable HMA and aggregate operations under separate permits, this permit will cover the HMA and aggregate operations as a stationary source at the permitted address located in Empire Township when operations are not being used as portable operations. In addition to HMA and aggregate operations, the Permittee plans to construct a tank farm where asphalt cement (AC) will be stored and transferred in the production of HMA. Description of permit action This permit authorizes the operation of the HMA and non-metallic aggregate operations described in this permit. This permit action also authorizes construction and operation of the tank farm above and in this permit. The tank farm project will be constructed in phases. Phase 1 will include the construction of one 7,500-ton tank (EQUI11), truck loading/load out rack (FUGI6), and the Tank Farm Tank Heater #1 (EQUI6). Phase 2 includes the second 7,500-ton tank (EQUI12), and the rail system. Phase 3 includes both of the 5,000-ton tanks (EQUI13 and EQUI14) and Phase 4 includes both of the 100-ton PMAC tanks (EQUI15 and EQUI16), and both of the 800-ton load out tanks (EQUI17 and EQUI18).


4. Summary of subject items

SI ID: Description

Relationship Type

Related SI ID: Description

ACTV1: All IA's COMG1: Asphalt Cement Tanks (Tank Farm)

has members

EQUI11, EQUI12, EQUI13, EQUI14, EQUI15, EQUI16, EQUI17, EQUI18

COMG2: Crushing Operations (NSPS, subpart OOO)

has members

EQUI19, EQUI20, EQUI21

COMG3: Screening and Conveyor Operations - August 31, 1983 to April 22, 2008 (NSPS, subpart OOO)

has members

EQUI23, EQUI24, EQUI25, EQUI31, EQUI32, EQUI33, EQUI34, EQUI35, EQUI36, EQUI37, EQUI38, EQUI39, EQUI40, EQUI41, EQUI42, EQUI43, EQUI44

COMG4: Screening and Conveyor Operations - After April 22, 2008 (NSPS, subpart OOO)

has members

EQUI26, EQUI27, EQUI28

COMG5: Aggregate Spread Requirements

has members

EQUI19, EQUI20, EQUI21, EQUI22, EQUI23, EQUI24, EQUI25, EQUI26, EQUI27, EQUI28, EQUI29, EQUI30, EQUI31, EQUI32, EQUI33,

SI ID: Description

Relationship Type

Related SI ID: Description EQUI34, EQUI35, EQUI36, EQUI37, EQUI38, EQUI39, EQUI40, EQUI41, EQUI42, EQUI43, EQUI44, EQUI45, EQUI46, EQUI47, EQUI48, EQUI49, EQUI50

COMG6: HMA Spread Requirements

has members

EQUI1, EQUI2, EQUI3, EQUI4, EQUI5, EQUI8, EQUI9, EQUI10

COMG7: HMA Plant Dryer Requirements

has members

EQUI1

EQUI10: HMA Plant Liquid AC Storage Tank #3

sends to STRU16: HMA Plant Liquid AC Storage Tank #3

EQUI11: Tank Farm AC Storage Tank #1 (7500 ton)

sends to STRU17: Tank Farm AC Storage Tank #1 (7500 ton)







EQUI15: Tank Farm PMAC Tank #1 (100 ton)

sends to STRU21: Tank Farm PMAC Tank #1 (100 ton)

EQUI16: Tank Farm sends to STRU22: Tank

Permit Issued: [month day, year] 03700381-101 Permit Expires: [month day, year] of 62

SI ID: Description

Relationship Type


PMAC Tank #2 (100 ton) Farm PMAC Tank #2 (100 ton)

EQUI17: Tank Farm Load out Tank #1 (800 ton)

sends to STRU23: Tank Farm Load out Tank #1 (800 ton)

EQUI18: Tank Farm Load out Tank #2 (800 ton)

sends to STRU24: Tank Farm Load out Tank #2 (800 ton)

EQUI19: Pioneer Jaw Crusher

EQUI1: HMA Plant Dryer is controlled by

TREA1: HMA Plant Dryer Fabric Filter

EQUI20: Cedar Rapids Impact Crusher

EQUI21: Electric Cone Crusher

EQUI22: Spokane Impact Crusher

EQUI23: Screen 1 6'x20' EQUI24: Screen 2 5'x20' EQUI25: Screen 3 6'x20' EQUI26: Conveyor 3 (90')

EQUI27: Conveyor 4 (90')

EQUI28: Conveyor 22 EQUI29: Conveyor 5 (75')

EQUI2: HMA Plant Silo #1

sends to STRU8: HMA Plant Silo #1









SI ID: Description

Relationship Type



















EQUI5: HMA Plant Hot Oil Heater

sends to STRU11: HMA Plant Hot Oil Heater

EQUI6: Tank Farm Tank Heater #1

sends to STRU12: Tank Farm Tank Heater #1

EQUI7: Tank Farm Tank Heater #2

sends to STRU13: Tank Farm Tank Heater #2





FUGI1: HMA Plant Loader Traffic

FUGI2: HMA Plant Hot


SI ID: Description

Relationship Type


Mix Load out FUGI3: HMA Plant Material Handling

FUGI4: HMA Plant Haul Roads

FUGI5: Storage Piles FUGI6: Tank Farm Loading/Unloading Rack

FUGI7: Tank Farm Hauls Roads

STRU10: HMA Plant Silo #3

STRU11: HMA Plant Hot Oil Heater

STRU12: Tank Farm Tank Heater #1

STRU13: Tank Farm Tank Heater #2

STRU14: HMA Plant Liquid AC Storage Tank #1



STRU17: Tank Farm AC Storage Tank #1 (7500 ton)


STRU19: Tank Farm AC Storage Tank #3 (5000

SI ID: Description

Relationship Type


ton) STRU1: Tank Farm Warehouse /Shop / Office


STRU21: Tank Farm PMAC Tank #1 (100 ton)

STRU22: Tank Farm PMAC Tank #2 (100 ton)

STRU23: Tank Farm Load out Tank #1 (800 ton)

STRU24: Tank Farm Load out Tank #2 (800 ton)

STRU2: HMA Plant Baghouse

STRU3: HMA Plant Office

STRU4: Hot Oil Heater (Tank Farm)

STRU5: Loading Rack/Truck Unloading

STRU6: Railcar Heater Steam Generator

STRU7: HMA Plant Drum Dryer

receives from

EQUI1: HMA Plant Dryer



TFAC1: McNamara Contracting, Inc.

TREA1: HMA Plant Dryer Fabric Filter


5. Limits and other requirements

Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation TFAC1 McNamara

Contracting, Inc.

5.1.1 Permit Appendices: This permit contains appendices as listed in the permit Table of Contents. The Permittee shall comply with all requirements contained in the following appendices: Appendix A (Insignificant Activities and General Applicable Requirements); Appendix B (Tank Farm Units Authorized for Construction and Operation); Appendix C (HMA and Aggregate Processing Equipment Inventory); and Appendix D (Fugitive Dust Worksheet). [Minn. R. 7007.0800, subp. 2]

5.1.2 Labeling Requirements: Permanently affix the manufacturer's serial number (or otherwise unique identifying number) to each piece of aggregate processing equipment (crushing, screening, and conveying) and HMA production equipment (dryer, silos, and tanks) described in COMG5 and COMG6 within 60 days of permit issuance. The number shall be permanently affixed and maintained so that it is readable and visible at all times from a safe distance at each stationary source. This number shall correspond to the EQUI number contained in the equipment inventory (Appendix C). [Minn. R. 7007.0800, subp. 2]

5.1.3 Equipment Inventory List: The Permittee shall maintain a written list of each emission unit on site. This list shall include a description of the emission unit, unique ID number (assigned and affixed as required by this permit), equipment capacity, construction date, and NSPS subp. OOO applicability. The list shall correlate the units to the numbers used in this permit (EQUI, COMG) and shall include the data in Appendix C. The date of construction shall be the date the piece of equipment was manufactured or otherwise modified or reconstructed. [Minn. R. 7007.0800, subp. 2]

5.1.4 Equipment Inventory List Updates: The Permittee shall update the equipment inventory list whenever a new piece of equipment is brought on-site, a piece of equipment leaves the site, or a piece of existing equipment is modified. These updates to the equipment inventory list shall take place by the end of the business day in which the change occurred or otherwise as soon as practicable. [Minn. R. 7007.0800, subp. 2]

5.1.5 Visible Emissions Check: The Permittee shall check visible emissions once daily when in operation during daylight hours using the visible emissions checklists for all sources included in Appendix D. If, based on completion of the checklist, the Permittee determines that additional investigative or remedial action is required; the Permittee shall investigate process and control equipment, and, if necessary, implement appropriate corrective action. [Minn. R.


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation 7007.0800, 16(J), Minn. R. 7007.0800, 4(D), Minn. R. 7007.0800, subp. 14]

5.1.6 The Permittee shall keep records of fugitive emissions control measures taken by the facility for a minimum of five years. This includes, but is not limited to, visible emission checks, wind events that delay operations and training records. [Minn. R. 7007.0800, subp. 5]

5.1.7 The Permittee shall report the dates when fugitive dust is visible in a semiannual report to the Agency. The report shall also identify any fugitive emissions corrective actions taken by the facility. [Minn. R. 7007.0800, subp. 6]

5.1.8 PERMIT SHIELD: Subject to the limitations in Minn. R. 7007.1800, compliance with the conditions of this permit shall be deemed compliance with the specific provision of the applicable requirement identified in the permit as the basis of each condition. Subject to the limitations of Minn. R. 7007.1800 and 7017.0100, subp. 2, notwithstanding the conditions of this permit specifying compliance practices for applicable requirements, any person (including the Permittee) may also use other credible evidence to establish compliance or noncompliance with applicable requirements. This permit shall not alter or affect the liability of the Permittee for any violation of applicable requirements prior to or at the time of permit issuance. [Minn. R. 7007.1800, (A)(2)]

5.1.9 Circumvention: Do not install or use a device or means that conceals or dilutes emissions, which would otherwise violate a federal or state air pollution control rule, without reducing the total amount of pollutant emitted. [Minn. R. 7011.0020]

5.1.10 Air Pollution Control Equipment: Operate all pollution control equipment whenever the corresponding process equipment and emission units are operated. [Minn. R. 7007.0800, subp. 16(J), Minn. R. 7007.0800, subp. 2]

5.1.11 Operation and Maintenance Plan: Retain at the stationary source an operation and maintenance plan for all air pollution control equipment. At a minimum, the O & M plan shall identify all air pollution control equipment and control practices and shall include a preventative maintenance program for the equipment and practices, a description of (the minimum but not necessarily the only) corrective actions to be taken to restore the equipment and practices to proper operation to meet applicable permit conditions, a description of the employee training program for proper operation and maintenance of the control equipment and practices, and the records kept to demonstrate plan implementation. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 16(J)]

5.1.12 Operation Changes: In any shutdown, breakdown, or deviation the Permittee shall immediately take all practical steps to modify operations to reduce the emission of any regulated air pollutant. The Commissioner may require feasible and practical modifications in the operation to reduce emissions of air pollutants. No emissions


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation units that have an unreasonable shutdown or breakdown frequency of process or control equipment shall be permitted to operate. [Minn. R. 7019.1000, subp. 4]

5.1.13 Fugitive Emissions: Do not cause or permit the handling, use, transporting, or storage of any material in a manner which may allow avoidable amounts of particulate matter to become airborne. Comply with all other requirements listed in Minn. R. 7011.0150. [Minn. R. 7011.0150]

5.1.14 Noise: The Permittee shall comply with the noise standards set forth in Minn. R. 7030.0010 to 7030.0080 at all times during the operation of any emission units. This is a state only requirement and is not enforceable by the EPA Administrator or citizens under the Clean Air Act. [Minn. R. 7030.0010-7030.0080]

5.1.15 Inspections: The Permittee shall comply with the inspection procedures and requirements as found in Minn. R. 7007.0800, subp. 9(A). [Minn. R. 7007.0800, subp. 9(A)]

5.1.16 The Permittee shall comply with the General Conditions listed in Minn. R. 7007.0800, subp. 16. [Minn. R. 7007.0800, subp. 16]

5.1.17 Performance Testing: Conduct all performance tests in accordance with Minn. R. ch. 7017 unless otherwise noted in this permit. [Minn. R. ch. 7017]

5.1.18 Performance Test Notifications and Submittals: Performance Test Notification and Plan: due 30 days before each Performance Test Performance Test Pre-test Meeting: due 7 days before each Performance Test Performance Test Report: due 45 days after each Performance Test The Notification, Test Plan, and Test Report must be submitted in a format specified by the commissioner. [Minn. R. 7017.2017, Minn. R. 7017.2030, subps. 1-4, Minn. R. 7017.2035, subps. 1-2]

5.1.19 Limits set as a result of a performance test (conducted before or after permit issuance) apply until superseded as stated in the MPCA's Notice of Compliance letter granting preliminary approval. Preliminary approval is based on formal review of a subsequent performance test on the same unit as specified by Minn. R. 7017.2025, subp. 3. The limit is final upon issuance of a permit amendment incorporating the change. [Minn. R. 7017.2025, subp. 3]

5.1.20 Monitoring Equipment Calibration - The Permittee shall either: 1. Calibrate or replace required monitoring equipment every 12 months; or 2. Calibrate at the frequency stated in the manufacturer's specifications. For each monitor, the Permittee shall maintain a record of all calibrations, including the date conducted, and any corrective action that resulted. The Permittee shall include the calibration frequencies, procedures, and manufacturer's specifications (if applicable) in the Operations and Maintenance Plan. Any


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation requirements applying to continuous emission monitors are listed separately in this permit. [Minn. R. 7007.0800, subp. 4(D)]

5.1.21 Operation of Monitoring Equipment: Unless noted elsewhere in this permit, monitoring a process or control equipment connected to that process is not necessary during periods when the process is shutdown, or during checks of the monitoring systems, such as calibration checks and zero and span adjustments. If monitoring records are required, they should reflect any such periods of process shutdown or checks of the monitoring system. [Minn. R. 7007.0800, subp. 4(D)]

5.1.22 Recordkeeping: Retain all records at the stationary source, unless otherwise specified within this permit, for a period of five (5) years from the date of monitoring, sample, measurement, or report. Records which must be retained at this location include all calibration and maintenance records, all original recordings for continuous monitoring instrumentation, and copies of all reports required by the permit. Records must conform to the requirements listed in Minn. R. 7007.0800, subp. 5(A). [Minn. R. 7007.0800, subp. 5(C)]

5.1.23 Recordkeeping: Maintain records describing any insignificant modifications (as required by Minn. R. 7007.1250, subp. 3) or changes contravening permit terms (as required by Minn. R. 7007.1350, subp. 2), including records of the emissions resulting from those changes. [Minn. R. 7007.0800, subp. 5(B)]

5.1.24 Shutdown Notifications: Notify the Commissioner at least 24 hours in advance of a planned shutdown of any control equipment or process equipment if the shutdown would cause any increase in the emissions of any regulated air pollutant. If the owner or operator does not have advance knowledge of the shutdown, notification shall be made to the Commissioner as soon as possible after the shutdown. However, notification is not required in the circumstances outlined in Items A, B and C of Minn. R. 7019.1000, subp. 3. At the time of notification, the owner or operator shall inform the Commissioner of the cause of the shutdown and the estimated duration. The owner or operator shall notify the Commissioner when the shutdown is over. [Minn. R. 7019.1000, subp. 3]

5.1.25 Breakdown Notifications: Notify the Commissioner within 24 hours of a breakdown of more than one-hour duration of any control equipment or process equipment if the breakdown causes any increase in the emissions of any regulated air pollutant. The 24-hour time period starts when the breakdown was discovered or reasonably should have been discovered by the owner or operator. However, notification is not required in the circumstances outlined in Items A, B and C of Minn. R. 7019.1000, subp. 2. At the time of notification or as soon as possible thereafter, the owner or operator shall inform the Commissioner of the cause of the breakdown and the estimated duration. The owner or operator


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation shall notify the Commissioner when the breakdown is over. [Minn. R. 7019.1000, subp. 2]

5.1.26 Notification of Deviations Endangering Human Health or the Environment: As soon as possible after discovery, notify the Commissioner or the state duty officer, either orally or by facsimile, of any deviation from permit conditions which could endanger human health or the environment. [Minn. R. 7019.1000, subp. 1]

5.1.27 Notification of Deviations Endangering Human Health or the Environment Report: Within 2 working days of discovery, notify the Commissioner in writing of any deviation from permit conditions which could endanger human health or the environment. Include the following information in this written description: 1. the cause of the deviation; 2. the exact dates of the period of the deviation, if the deviation has been corrected; 3. whether or not the deviation has been corrected; 4. the anticipated time by which the deviation is expected to be corrected, if not yet corrected; and 5. steps taken or planned to reduce, eliminate, and prevent reoccurrence of the deviation. [Minn. R. 7019.1000, subp. 1]

5.1.28 Application for Permit Amendment: If a permit amendment is needed, submit an application in accordance with the requirements of Minn. R. 7007.1150 through Minn. R. 7007.1500. Submittal dates vary, depending on the type of amendment needed. Upon adoption of a new or amended federal applicable requirement, and if there are more than 3 years remaining in the permit term, the Permittee shall file an application for an amendment within nine months of promulgation of the applicable requirement, pursuant to Minn. R. 7007.0400, subp. 3. [Minn. R. 7007.0400, subp. 3, Minn. R. 7007.1150 - 7007.1500]

5.1.29 If the Permittee determines that no permit amendment or notification is required prior to making a change, the Permittee must retain records of all calculations required under Minn. R. 7007.1200. These records shall be kept for a period of five years from the date the change was made. The records shall be kept at the stationary source for the current calendar year of operation and may be kept at the stationary source or office of the stationary source for all other years. The records may be maintained in either electronic or paper format. [Minn. R. 7007.1200, subp. 4]

5.1.30 Extension Requests: The Permittee may apply for an Administrative Amendment to extend a deadline in a permit by no more than 120 days, provided the proposed deadline extension meets the requirements of Minn. R. 7007.1400, subp. 1(H). Performance testing deadlines from the General Provisions of 40 CFR pt. 60 and pt. 63 are examples of deadlines for which the MPCA does not have authority to grant extensions and therefore do not meet the requirements of Minn. R. 7007.1400, subp. 1(H). [Minn. R. 7007.1400, subp. 1(H)]

5.1.31 Emission Inventory Report: due on or before April 1 of each


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation calendar year following permit issuance, to be submitted on a form approved by the Commissioner. [Minn. R. 7019.3000-7019.3100]

5.1.32 Emission Fees: due 30 days after receipt of an MPCA bill. [Minn. R. 7002.0005-7002.0095]

COMG1 GP001 Asphalt Cement

Tanks (Tank Farm)

5.2.1 The Permittee shall limit the receiving of Asphalt Cement <= 12 million gallons per year 12-month rolling sum as defined in Minn. R. 7007.0100, subp. 21a. [Minn. R. 7007.0800, subp. 2]

5.2.2 Daily Recordkeeping: On each day of operation at the stationary source, the Permittee shall record and maintain a record of the total quantity of asphalt cement received. [Minn. R. 7007.0800, subp. 2]

5.2.3 Monthly Recordkeeping: Asphalt Cement Receiving By the 15th day of each month, the Permittee shall calculate and record the following: 1) The sum of asphalt cement received in all units in COMG1 for the previous month; and 2) The 12-month rolling sum combined receiving of asphalt cement for the previous 12-month period for COMG1. [Minn. R. 7007.0800, subp. 2]

COMG2 GP002 Crushing

Operations (NSPS, subpart OOO)

5.3.1 The Permittee shall limit Opacity <= 15 percent opacity. This limit applies to crushing equipment that is subject to the NSPS, subp. OOO limit that applies to affected facilities constructed, reconstructed or modified on or after August 31, 1983 and before April 22, 2008. This limit applies within 60 days after achieving the maximum production rate at which the unit will be operated, but not later than 180 days after initial startup as required under 40 CFR Section 60.11. [40 CFR 60.672(b), 40 CFR pt. 60, subp. OOO, Table 3, Minn. R. 7011.3350]

5.3.2 The Permittee shall limit Opacity <= 12 percent opacity. This limit applies to crushing equipment that is subject to the NSPS, subp. OOO limit that applies to affected facilities constructed, reconstructed or modified on or after April 22, 2008. This limit applies within 60 days after achieving the maximum production rate at which the unit will be operated, but not later than 180 days after initial startup as required under 40 CFR Section 60.11. [40 CFR 60.672(b), 40 CFR pt. 60, subp. OOO, Table 3, Minn.


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation R. 7011.3350]

5.3.3 The Permittee shall submit a notification of any physical or operational change which increases emission rate: due 60 days (or as soon as practical) before the change is commenced. [40 CFR 60.7(a)(4), Minn. R. 7019.0100, subp. 1]

5.3.4 Recordkeeping: The Permittee shall maintain records of the occurrence and duration of any startup, shutdown, or malfunction in the operation of the facility including; any malfunction of the air pollution control equipment; or any periods during which a continuous monitoring system or monitoring device is inoperative. [40 CFR 60.7(b), Minn. R. 7019.0100, subp. 1]

5.3.5 Recordkeeping: The Permittee shall maintain a file of all measurements, maintenance, reports and records for at least five years. This requirement is more stringent than 40 CFR Section 60.7(f), which specifies two years. [40 CFR 60.7(f), Minn. R. 7007.0800, subp. 5(C), Minn. R. 7019.0100, subp. 1]

5.3.6 Opacity Compliance: The Permittee shall demonstrate compliance with opacity standards using Reference Method 9. [40 CFR 60.11, Minn. R. 7017.2015]

5.3.7 No owner or operator shall build, erect, install, or use any article, machine, equipment or process, the use of which conceals an emission which would otherwise constitute a violation of an applicable standard. [40 CFR 60.12, Minn. R. 7011.0050]

COMG3 GP003 Screening and

Conveyor Operations - August 31, 1983 to April 22, 2008 (NSPS, subpart OOO)

5.4.1 The Permittee shall limit Opacity <= 10 percent opacity. This limit applies to screening and belt conveyor equipment that are subject to the NSPS, subp. OOO limit that applies to affected facilities constructed, reconstructed or modified on or after August 31, 1983 and before April 22, 2008. This limit applies within 60 days after achieving the maximum production rate at which the unit will be operated, but not later than 180 days after initial startup as required under 40 CFR Section 60.11. [40 CFR 60.672(b), Minn. R. 7011.3350]


5.4.3 Recordkeeping: The Permittee shall maintain records of the occurrence and duration of any startup, shutdown, or malfunction in the operation of the facility including; any malfunction of the air pollution control equipment; or any periods during which a


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation continuous monitoring system or monitoring device is inoperative. [40 CFR 60.7(b), Minn. R. 7019.0100, subp. 1]





Conveyor Operations - After April 22, 2008 (NSPS, subpart OOO)

5.5.1 The Permittee shall limit Opacity <= 7 percent opacity. This limit applies to screening and conveyor equipment that is subject to the NSPS, subp. OOO limit that applies to affected facilities constructed, reconstructed or modified on or after April 22, 2008. This limit applies within 60 days after achieving the maximum production rate at which the unit will be operated, but not later than 180 days after initial startup as required under 40 CFR Section 60.11. [40 CFR 60.672(b), Minn. R. 7011.3350]





5.5.6 No owner or operator shall build, erect, install, or use any article,


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation machine, equipment or process, the use of which conceals an emission which would otherwise constitute a violation of an applicable standard. [40 CFR 60.12, Minn. R. 7011.0050]

COMG5 GP005 Aggregate

Spread Requirements

5.6.1 The Permittee shall limit Feed Material Moisture Content >= 1.5 percent. [To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.6.2 Feed Material Moisture Content Compliance Demonstration: The Permittee shall demonstrate the feed material moisture content is greater than or equal to 1.5 percent by either of the following options: Option 1: Test moisture content of each different feed material source (sampled at an area representative of the feed source and physically capable of being sampled), as follows: a. Use ASTM method numbers D 2216-92 or D 4643-93 (or equivalent); b. If the temperature is less than 35 degree F (1.7C), as measured at the facility during daylight operating hours, then moisture testing is not required; c. Keep records of each moisture content test summarizing the method used, results, date, time, and initials of person performing test; d. Test weekly, when operating, unless three consecutive tests at the stationary source location show moisture contents of greater than or equal to 1.5 percent after which testing is no longer required until the source of the feed material changes; and e. When testing indicates that feed material moisture content is less than 1.5 percent, or in situations where it is infeasible to sample and test, or where the Permittee elects not to sample and test, the Permittee shall operate a moisture addition device at or immediately prior to the initial crusher(s) or initial screen(s) where unprocessed feed material is being fed to achieve a moisture content greater than or equal to 1.5 percent. Moisture addition during operation shall continue until subsequent moisture content testing demonstrates that feed material moisture content is greater than or equal to 1.5 percent. When testing indicates that feed material moisture content is less than 1.5 percent and the Permittee is operating a moisture addition device, daily, when operating, either: (i) Keep records of the date, water flow rate, material throughput rate, and initials of the person making the record and the time the record was made; or (ii) Conduct moisture content testing weekly on the feed material after water application following a., b., and c. above, and if results show moisture content is less than 1.5 percent, increase water addition to insure moisture is 1.5 percent or greater and re-test to verify.


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation OR Option 2: Keep records indicating instances when feed material was sourced from or is being removed from below the water table or wet processed prior to arriving at the site. Records shall include a description of the source, the corresponding dates, and the initials of the person making the record. [To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.6.3 Aggregate Processing Spread Definition: The aggregate processing spread shall consist of the following units with total capacities at any one time not to exceed the following: aggregate crushers (impact, cone, jaw, etc.) with a combined capacity of 1,300 tons/hr, aggregate screens with a combined capacity of 1,600 tons/hr and aggregate conveyors with combined capacity of 7,800 tons/hr. For the purposes of this permit, the main aggregate processing spread is defined as the group of crushing, screening and conveying equipment that are used for non-metallic mineral processing. This requirement does not prohibit equipment from being installed outside of the spread definition described here. Equipment may be installed outside of the spread definition and shall be evaluated for the appropriate permit amendment as described under Minn. R. 7007.1150-1500 and elsewhere in this permit. [Minn. R. 7007.0800, subp. 2, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.6.4 Aggregate Equipment Capacity Compliance Demonstration: The Permittee shall demonstrate compliance with the above aggregate spread capacity limits by keeping up-to-date records and other documentation on-site as described in TFAC1. The equipment inventory list shall be updated to accurately reflect what equipment is on-site at any given time and shall contain, at a minimum, the equipment information shown in Appendix C. [Minn. R. 7007.0800, subp. 2, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.6.5 Aggregate Spread Component Replacement: The Permittee may replace aggregate processing equipment or modify existing equipment without obtaining a permit amendment provided the new total equipment capacity after the modification does not exceed that which is listed in this permit (e.g. the replacement of a crusher does not bring the total facility crushing capacity above 1,300 tons/hr). If the Permittee replaces any of the aggregate processing equipment or modifies the existing equipment, such equipment is subject to all applicable permit limits as well as all of the requirements of one or more of the following groups: COMG2, COMG3 or COMG4. The applicability of COMG2, COMG3 or COMG4 is determined by the construction, reconstruction or modification date of the equipment. A permit amendment will still be needed regardless of the emissions increase if the change will be subject to a new applicable


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation requirement or requires revisions to the limits or monitoring and recordkeeping in this permit. Prior to making such a change, the Permittee shall apply for and obtain the appropriate permit amendment, as applicable. [To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.6.6 When an opacity compliance demonstration is required for a replacement unit, the replacement unit shall demonstrate compliance with the opacity limits within 60 days after achieving the maximum production rate of the unit, but not later than 180 days after initial startup. [40 CFR 60.11(e)(1), 40 CFR pt. 60, subp. OOO, Table 3, Minn. R. 7011.3350]

5.6.7 Performance Tests Conducted Off-Site (NSPS, subp. OOO): If applicable performance tests are conducted at a location other than this stationary source for units subject to NSPS, subp. OOO, the Permittee may provide these performance test results to the Commissioner as demonstration of compliance for the initial performance test required at the stationary source. Performance tests conducted off-site that are used to meet the initial performance test requirements of this stationary source shall meet all performance test criteria specified in this permit. The Permittee shall keep copies of these records at the stationary source for no fewer than five (5) years. [Minn. R. 7007.0800, subp. 5, Minn. R. 7017.2020]






COMG6 GP006 HMA Spread

Requirements

5.7.1 Hot Mix Asphalt (HMA) Spread Definition:


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation The HMA spread shall consist of the following units with total capacities at any one time not to exceed the following: a HMA plant dryer with a maximum burner capacity of 234 MMBtu/hr, asphalt cement storage tanks with a combined capacity of 80,000 gallons, HMA plant silos with a combined capacity of 3,000 tons and HMA load out with a capacity of 600 tons/hr. This requirement does not prohibit equipment from being installed outside of the spread definition described here. Equipment may be installed outside of the spread definition and shall be evaluated for the appropriate permit amendment as described under Minn. R. 7007.1150-1500 and elsewhere in this permit. [Minn. R. 7007.0800, subp. 2, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.7.2 HMA Equipment Capacity Compliance Demonstration: The Permittee shall demonstrate compliance with the above HMA spread capacity limits by keeping up-to-date records and other documentation on-site as described in TFAC1. The equipment inventory list shall be updated to accurately reflect what equipment is on-site at any given time and shall contain, at a minimum, the equipment information shown in Appendix C. [Minn. R. 7007.0800, subp. 2, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.7.3 HMA Spread Component Replacement: The Permittee may replace HMA production equipment or modify existing equipment without obtaining a permit amendment provided the new total equipment capacity after the modification does not exceed that which is listed in this permit (e.g. the total burner capacity of the HMA dryer does not exceed 234 MMBtu/hr after the modification). If the Permittee replaces any of the HMA production equipment or modifies the existing equipment, such equipment is subject to all applicable limits and requirements specified in this permit. A permit amendment will still be needed regardless of the emissions increase if the change will be subject to a new applicable requirement or requires revisions to the limits or monitoring and recordkeeping in this permit. Prior to making such a change, the Permittee shall apply for and obtain the appropriate permit amendment, as applicable. [To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]. [To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.7.4 When an opacity compliance demonstration is required for a replacement unit, the replacement unit shall demonstrate compliance with the opacity limits within 60 days after achieving the maximum production rate of the unit, but not later than 180 days after initial startup. [40 CFR 60.11(e)(1), Minn. R. 7011.3350]



Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation 5.7.6 Recordkeeping: The Permittee shall maintain records of the

occurrence and duration of any startup, shutdown, or malfunction in the operation of the facility including; any malfunction of the air pollution control equipment; or any periods during which a continuous monitoring system or monitoring device is inoperative. [40 CFR 60.7(b), Minn. R. 7019.0100, subp. 1]




COMG7 GP007 HMA Plant Dryer

Requirements

5.8.1 The requirements of COMG7 apply to any current, new, or replacement HMA dryer(s) at the facility and are subject to all limitations, notifications, and recordkeeping requirements in this group. If the Permittee replaces the dryer as allowed under the precap (COMG6), the new dryer shall be subject to the requirements in COMG7. The Permittee may construct and operate additional dryers beyond what is allowed under the precap provided the project avoids applicable emissions thresholds (PSD and Part 70). The Permittee shall evaluate such projects following amendment procedures described under Minn. R. 7007.1150-7007.1500. [Minn. R. 7007.0800, subp 2, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1)& Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.8.2 The Permittee shall limit the production of Hot Mix Asphalt <= 550,000 tons per year 12-month rolling sum as defined in Minn. R. 7007.0100, subp. 21a. [Minn. R. 7007.0800, subp. 2, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1) & Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.8.3 The Permittee shall limit Total Particulate Matter <= 90 milligrams per dscm. [40 CFR 60.92(a)(1), Minn. R. 7011.0909]

5.8.4 The Permittee shall limit Opacity <= 20 percent opacity. [40 CFR 60.92(a)(2), Minn. R. 7011.0909]

5.8.5 Daily Recordkeeping: On each day of operation at the stationary source, the Permittee shall record and maintain a record of the total quantity of hot mix asphalt produced. [Minn. R. 7007.0800, subp. 5, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1) & Minn. R. 7007.3000 , To avoid major source under 40


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation CFR 70.2 & Minn. R. 7007.0200]

5.8.6 Monthly Recordkeeping: HMA Production By the 15th day of each month, the Permittee shall calculate and record the following: 1) The sum of HMA produced by units in COMG7 for the previous month; and 2) The 12-month rolling sum combined HMA produced for the previous 12-month period by units in COMG7. [Minn. R. 7007.0800, subp. 5, Title I Condition: Avoid major source under 40 CFR 52.21(b)(1) & Minn. R. 7007.3000, To avoid major source under 40 CFR 70.2 & Minn. R. 7007.0200]

5.8.7 The Permittee shall determine compliance with the particulate matter standards as follows: 1) Method 5 shall be used to determine particulate matter concentration. The sampling time and volume for each run shall be at least 60 minutes and 0.90 dscm (31.8 dscf); and 2) Method 9 and the procedures in Section 60.11 shall be used to determine opacity. [40 CFR 60.93(b)(1)&(2), Minn. R. 7011.0909]

5.8.8 Fuel Usage: The Permittee shall limit fuel usage to natural gas only, by design. [Minn. R. 7007.0800, subp. 2]

5.8.9 Dryer Burner Tuning: Once each calendar year, the Permittee shall tune the dryer burner for maximum combustion efficiency. The Permittee shall keep records of each tuning completed on the burner and any corrective actions taken. [Minn. R. 7011.0911, subps. 1&3]







Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation EQUI1 EU001 HMA Plant Dryer 5.9.1 The Permittee is authorized to install and operate EQUI1, as defined

by the emissions unit information in Appendix B of this permit, at any time during the life of Air Emissions Permit No. 03700381-101. The unit shall meet all the requirements of this permit (e.g. COMG1). It is the responsibility of the Permittee to determine when new rules apply to the unit authorized for construction and to follow them as required. When new rules apply, the Permittee shall evaluate if a permit amendment is needed and submit the appropriate amendment following Minn. R. 7007.1150-7007.1500. [Minn. R. 7007.0800, subp. 2]

EQUI2 EU002 HMA Plant Silo

#1

5.10.1 The Permittee is authorized to install and operate EQUI2, as defined by the emissions unit information in Appendix B of this permit, at any time during the life of Air Emissions Permit No. 03700381-101. The unit shall meet all the requirements of this permit (e.g. COMG1). It is the responsibility of the Permittee to determine when new rules apply to the unit authorized for construction and to follow them as required. When new rules apply, the Permittee shall evaluate if a permit amendment is needed and submit the appropriate amendment following Minn. R. 7007.1150-7007.1500. [Minn. R. 7007.0800, subp. 2]

5.10.2 The Permittee shall limit Opacity <= 20 percent opacity. [Minn. R. 7011.0715, subp. 1(B)]


#2




Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation EQUI4 EU004 HMA Plant Silo

#3



EQUI6 EU006 Tank Farm Tank

Heater #1


5.13.2 The Permittee shall limit Total Particulate Matter <= 0.40 pounds per million Btu heat input. The potential to emit from the unit is 0.0076 lb/MMBtu due to equipment design and allowable fuels. [Minn. R. 7011.0515, subp. 1]

5.13.3 The Permittee shall limit Opacity <= 20 percent opacity except for one six-minute period per hour of not more than 60 percent opacity. [Minn. R. 7011.0515, subp. 2]


Heater #2

5.14.1 The Permittee is authorized to install and operate EQUI7, as defined by the emissions unit information in Appendix B of this permit, at any time during the life of Air Emissions Permit No. 03700381-101. The unit shall meet all the requirements of this permit (e.g. COMG1). It is the responsibility of the Permittee to determine when new rules apply to the unit authorized for construction and to follow


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation them as required. When new rules apply, the Permittee shall evaluate if a permit amendment is needed and submit the appropriate amendment following Minn. R. 7007.1150-7007.1500. [Minn. R. 7007.0800, subp. 2]

5.14.2 The Permittee shall limit Total Particulate Matter <= 0.40 pounds per million Btu heat input. The potential to emit from the unit is 0.0076 lb/MMBtu due to equipment design and allowable fuels. [Minn. R. 7011.0515, subp. 1]

5.14.3 The Permittee shall limit Opacity <= 20 percent opacity except for one six-minute period per hour of not more than 60 percent opacity. [Minn. R. 7011.0515, subp. 2]

EQUI8 TK001 HMA Plant Liquid

AC Storage Tank #1



AC Storage Tank #2



AC Storage Tank #3

5.17.1 The Permittee is authorized to install and operate EQUI10, as defined by the emissions unit information in Appendix B of this


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation permit, at any time during the life of Air Emissions Permit No. 03700381-101. The unit shall meet all the requirements of this permit (e.g. COMG1). It is the responsibility of the Permittee to determine when new rules apply to the unit authorized for construction and to follow them as required. When new rules apply, the Permittee shall evaluate if a permit amendment is needed and submit the appropriate amendment following Minn. R. 7007.1150-7007.1500. [Minn. R. 7007.0800, subp. 2]

EQUI11 TK004 Tank Farm AC

Storage Tank #1 (7500 ton)


5.18.2 Monitoring of Operations: The Permittee shall maintain a file specifying each of the following: 1) The type of petroleum liquid stored; 2) The typical Reid vapor pressure of each type of petroleum liquid; 3) The dates of storage and withdrawals; and 4) The date of which the storage vessel is empty. [Minn. R. 7007.0800, subp. 4, Minn. R. 7011.1510, subp. 1(A)]




5.19.2 Monitoring of Operations: The Permittee shall maintain a file


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation specifying each of the following: 1) The type of petroleum liquid stored; 2) The typical Reid vapor pressure of each type of petroleum liquid; 3) The dates of storage and withdrawals; and 4) The date of which the storage vessel is empty. [Minn. R. 7007.0800, subp. 4, Minn. R. 7011.1510, subp. 1(A)]








5.21.2 Monitoring of Operations: The Permittee shall maintain a file specifying each of the following: 1) The type of petroleum liquid stored; 2) The typical Reid vapor pressure of each type of petroleum liquid; 3) The dates of storage and withdrawals; and


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation 4) The date of which the storage vessel is empty. [Minn. R. 7007.0800, subp. 4, Minn. R. 7011.1510, subp. 1(A)]

EQUI15 TK008 Tank Farm PMAC

Tank #1 (100 ton)



Tank #2 (100 ton)


EQUI17 TK010 Tank Farm Load

out Tank #1 (800 ton)


5.24.2 Monitoring of Operations: The Permittee shall maintain a file


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation specifying each of the following: 1) The type of petroleum liquid stored; 2) The typical Reid vapor pressure of each type of petroleum liquid; 3) The dates of storage and withdrawals; and 4) The date of which the storage vessel is empty. [Minn. R. 7007.0800, subp. 4, Minn. R. 7011.1510, subp. 1(A)]





EQUI19 EU008 Pioneer Jaw

Crusher


EQUI20 EU009 Cedar Rapids

Impact Crusher




EQUI21 EU010 Electric Cone

Crusher


EQUI22 EU011 Spokane Impact

Crusher


EQUI23 EU012 Screen 1 6'x20' 5.30.1 The Permittee is authorized to install and operate EQUI23, as

defined by the emissions unit information in Appendix B of this permit, at any time during the life of Air Emissions Permit No. 03700381-101. The unit shall meet all the requirements of this permit (e.g. COMG1). It is the responsibility of the Permittee to determine when new


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation rules apply to the unit authorized for construction and to follow them as required. When new rules apply, the Permittee shall evaluate if a permit amendment is needed and submit the appropriate amendment following Minn. R. 7007.1150-7007.1500. [Minn. R. 7007.0800, subp. 2]


defined by the emissions unit information in Appendix B of this permit, at any time during the life of Air Emissions Permit No. 03700381-101. The unit shall meet all the requirements of this permit (e.g. COMG1). It is the responsibility of the Permittee to determine when new rules apply to the unit authorized for construction and to follow them as required. When new rules apply, the Permittee shall evaluate if a permit amendment is needed and submit the appropriate amendment following Minn. R. 7007.1150-7007.1500. [Minn. R. 7007.0800, subp. 2]



EQUI26 EU015 Conveyor 3 (90') 5.33.1 The Permittee is authorized to install and operate EQUI26, as


EQUI27 EU016 Conveyor 4 (90')


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation 5.34.1 The Permittee is authorized to install and operate EQUI27, as


EQUI28 EU017 Conveyor 22 5.35.1 The Permittee is authorized to install and operate EQUI28, as




EQUI30 EU019 Conveyor 6

(200')

5.37.1 The Permittee is authorized to install and operate EQUI30, as defined by the emissions unit information in Appendix B of this permit, at any time during the life of Air Emissions Permit No. 03700381-101. The unit shall meet all the requirements of this permit (e.g. COMG1).


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation It is the responsibility of the Permittee to determine when new rules apply to the unit authorized for construction and to follow them as required. When new rules apply, the Permittee shall evaluate if a permit amendment is needed and submit the appropriate amendment following Minn. R. 7007.1150-7007.1500. [Minn. R. 7007.0800, subp. 2]




(60')



(80')

5.40.1 The Permittee is authorized to install and operate EQUI33, as defined by the emissions unit information in Appendix B of this permit, at any time during the life of Air Emissions Permit No. 03700381-101. The unit shall meet all the requirements of this permit (e.g. COMG1). It is the responsibility of the Permittee to determine when new rules apply to the unit authorized for construction and to follow them as required. When new rules apply, the Permittee shall evaluate if a permit amendment is needed and submit the appropriate amendment following Minn. R. 7007.1150-7007.1500.


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation [Minn. R. 7007.0800, subp. 2]


(50')



(60')



(30')



(50')


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation 5.44.1 The Permittee is authorized to install and operate EQUI37, as



(125')



(80')



(95')

5.47.1 The Permittee is authorized to install and operate EQUI40, as defined by the emissions unit information in Appendix B of this permit, at any time during the life of Air Emissions Permit No. 03700381-101. The unit shall meet all the requirements of this


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation permit (e.g. COMG1). It is the responsibility of the Permittee to determine when new rules apply to the unit authorized for construction and to follow them as required. When new rules apply, the Permittee shall evaluate if a permit amendment is needed and submit the appropriate amendment following Minn. R. 7007.1150-7007.1500. [Minn. R. 7007.0800, subp. 2]


(60')



(100')



(120')

5.50.1 The Permittee is authorized to install and operate EQUI43, as defined by the emissions unit information in Appendix B of this permit, at any time during the life of Air Emissions Permit No. 03700381-101. The unit shall meet all the requirements of this permit (e.g. COMG1). It is the responsibility of the Permittee to determine when new rules apply to the unit authorized for construction and to follow


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation them as required. When new rules apply, the Permittee shall evaluate if a permit amendment is needed and submit the appropriate amendment following Minn. R. 7007.1150-7007.1500. [Minn. R. 7007.0800, subp. 2]


(60')



(60')





Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation EQUI47 EU036 Conveyor 9

(120')



(60')



(120')



(60')




TREA1 CE001 HMA Plant Dryer

Fabric Filter

5.58.1 The Permittee shall operate and maintain control equipment such that it achieves a control efficiency for Particulate Matter >= 99 percent control efficiency. [Minn. R. 7011.0070, subp. 1(A)]

5.58.2 The Permittee shall operate and maintain control equipment such that it achieves a control efficiency for PM < 10 micron >= 93 percent control efficiency. [Minn. R. 7011.0070, subp. 1(A)]

5.58.3 The Permittee shall operate and maintain control equipment such that it achieves a control efficiency for PM < 2.5 micron >= 93 percent control efficiency. [Minn. R. 7011.0070, subp. 1(A)]

5.58.4 Pressure Drop >= 2 and <= 4 inches of water unless a new range is set pursuant to Minn. R. 7017.2025, subp. 3 based on the values recorded during the most recent MPCA-approved performance test where compliance was demonstrated. The new range shall be implemented upon receipt of the Notice of Compliance letter granting preliminary approval. The range is final upon issuance of a permit amendment incorporating the change. The Permittee shall record the pressure drop at least once every 24 hours when in operation. [Minn. R. 7011.0080]

5.58.5 The control equipment is listed control equipment under Minn. R. 7011.0060 to 7011.0080. The Permittee shall vent emissions from EQUI1 toTREA1 whenever EQUI1 operates, and operate and maintain TREA1 at all times that any emissions are vented to TREA1. The Permittee shall document periods of non-operation of the TREA1 whenever EQUI1 is operating. [Minn. R. 7007.0800]

5.58.6 If the Permittee replaces TREA1, the replacement control must meet or exceed the control efficiency requirements of TREA1 as well as comply with all other requirements of TREA1. Prior to making such a change, the Permittee shall apply for and obtain the appropriate permit amendment, as applicable. If no amendment is needed for the replacement, the Permittee shall submit an electronic notice to the Agency using Form CR-05. The notice must be received by the Agency seven (7) working days prior to the commencement/start of replacement. [Minn. R. 7007.0800, subp. 2]

5.58.7 Recordkeeping of Pressure Drop: The Permittee shall record the


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation time and date of each pressure drop reading and whether or not the recorded pressure drop was within the range specified in this permit. [Minn. R. 7007.0800, subp. 5, Minn. R. 7011.0080]

5.58.8 Corrective Actions: The Permittee shall take corrective action as soon as possible if any of the following occur: - visible emissions are observed; - the recorded pressure drop is outside the required operating range; or - the fabric filter or any of its components are found during the inspections to need repair. Corrective actions shall return the pressure drop to within the permitted range, eliminate visible emissions, and/or include completion of necessary repairs identified during the inspection, as applicable. Corrective actions include, but are not limited to, those outlined in the O & M Plan for the fabric filter. The Permittee shall keep a record of the type and date of any corrective action taken for each filter. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subp. 5]

5.58.9 Monitoring Equipment: The Permittee shall install and maintain the necessary monitoring equipment for measuring and recording pressure drop as required by this permit. The monitoring equipment must be installed, in use, and properly maintained when the monitored fabric filter is in operation. [Minn. R. 7007.0800, subp. 4, Minn. R. 7011.0075, subp. 3]

5.58.10 The Permittee shall maintain each piece of control equipment according to the control equipment manufacturer's specifications, and shall: A. maintain an inventory of spare parts that are subject to frequent replacement, as required by the manufacturing specification or documented in records under items H and I; B. train staff on the operation and monitoring of control equipment and troubleshooting, and train and require staff to respond to indications of malfunctioning equipment; C. thoroughly inspect all control equipment at least annually, or as required by the manufacturing specification; D. inspect monthly, or as required by the manufacturing specification, components that are subject to wear or plugging, for example: bearings, belts, hoses, fans, nozzles, orifices, and ducts; E. inspect quarterly, or as required by the manufacturing specification, components that are not subject to wear including structural components, housings, ducts, and hoods; F. check daily, or as required by the manufacturing specification, monitoring equipment, for example: pressure gauges, chart recorders, temperature indicators, and recorders; G. calibrate (or replace) annually, or as required by the manufacturing specification, all monitoring equipment; H. maintain a record of activities conducted in items A to G consisting of the activity completed, the date the activity was completed, and any corrective action taken; and I. maintain a record of parts replaced, repaired, or modified for the previous five years. [Minn. R. 7011.0075, subp. 2]


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation 5.58.11 The Permittee shall operate and maintain the fabric filter in

accordance with the Operation and Maintenance (O & M) Plan. The Permittee shall keep copies of the O & M Plan available onsite for use by staff and MPCA staff. [Minn. R. 7007.0800, subp. 14]

5.58.12 Periodic Inspections: At least once per calendar quarter, or more frequently as required by the manufacturing specifications, the Permittee shall inspect the control equipment components. The Permittee shall maintain a written record of these inspections. [Minn. R. 7007.0800, subp. 14, Minn. R. 7007.0800, subp. 4, Minn. R. 7007.0800, subp. 5]

6. Submittal/action requirements

This section lists most of the submittals required by this permit. Please note that some submittal requirements may appear in the Limits and Other Requirements section, or, if applicable, within a Compliance Schedule section.

Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation TFAC1 McNamara

Contracting, Inc.

6.1.1 The Permittee shall submit a semiannual deviations report: Due semiannually, by the 30th of January and July The first semiannual report submitted by the Permittee shall cover the calendar half-year in which the permit is issued. The first report of each calendar year covers January 1 - June 30. The second report of each calendar year covers July 1 - December 31. If no deviations have occurred, the Permittee shall submit the report stating no deviations. [Minn. R. 7007.0800, subp. 6(A)(2)]

6.1.2 The Permittee shall submit a compliance certification: Due annually, by the 31st of January (for the previous calendar year). The Permittee shall submit this to the Commissioner on a form approved by the Commissioner. This report covers all deviations experienced during the calendar year. [Minn. R. 7007.0800, subp. 6(C)]

COMG2 GP002 Crushing

Operations (NSPS, subpart OOO)

6.2.1 The Permittee shall submit a notification of anticipated date for conducting opacity observations: Due 30 calendar days before Opacity Observation Date. [40 CFR 60.7(a)(6), Minn. R. 7019.0100, subp. 1]


Conveyor Operations -


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation August 31, 1983 to April 22, 2008 (NSPS, subpart OOO)



Conveyor Operations - After April 22, 2008 (NSPS, subpart OOO)


COMG5 GP005 Aggregate Spread

Requirements

6.5.1 The Permittee shall submit notification of the date construction of replacement began: Due 60 calendar days before Date of Construction or Replacement (or as soon as practicable). Submit the information specified in 40 CFR Section 60.15(d)(1) through (7). This requirement applies to all units defined as affected facilities under 40 CFR Section 60.2. [40 CFR 60.15(d), Minn. R. 7011.0050]


COMG6 GP006 HMA Spread

Requirements

6.6.1 The Permittee shall submit notification of the date construction of replacement began: Due 60 calendar days before Date of Construction or Replacement (or as soon as practicable). Submit the information specified in 40 CFR Section 60.15(d)(1) through (7). This requirement applies to all units defined as affected facilities under 40 CFR Section 60.2. [40 CFR 60.15(d), Minn. R. 7011.0050]



Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation COMG7 GP007 HMA Plant Dryer

Requirements

6.7.1 Total Particulate Matter: The Permittee shall conduct an initial performance test: Due 180 calendar days after Permit Issuance Date to measure PM emissions. The performance test shall be conducted at worst-case conditions as defined at Minn. R. 7017.2025, subp. 2, using EPA Reference Method 5 and 202, or other method approved by MPCA in the performance test plan approval. [Minn. R. 7017.2020, subp. 1]

6.7.2 Total Particulate Matter: The Permittee shall submit a test frequency plan for Total Particulate Matter: Due 60 calendar days after Initial Performance Test Date for PM emissions. The plan shall specify a testing frequency based on the test data and MPCA guidance. Future performance tests based on 12-month, 36-month, or 60-month intervals, or as applicable, shall be required upon written approval of the MPCA. [Minn. R. 7017.2020, subp. 1]


EQUI1 EU001 HMA Plant Dryer 6.8.1 The Permittee shall submit a notification of the date construction

began: Due 30 calendar days after Date of Construction Start (or reconstruction). Submit the name and number of the Subject Item and the date construction began. [Minn. R. 7007.0800, subp. 16(L)]

6.8.2 The Permittee shall submit a notification of the actual date of initial startup: Due 15 calendar days after Initial Startup Date. Submit the name and number of the Subject Item and the date of startup. Startup is as defined in Minn. R. 7005.0100, subp. 42a. [Minn. R. 7007.0800, subp. 16(L)]


#1

6.9.1 The Permittee shall submit a notification of the date construction began: Due 30 calendar days after Date of Construction Start (or reconstruction). Submit the name and number of the Subject Item and the date construction began. [Minn. R. 7007.0800, subp. 16(L)]




Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation #2




#3




Heater #1




Heater #2


6.13.2 The Permittee shall submit a notification of the actual date of initial startup: Due 15 calendar days after Initial Startup Date. Submit the name and number of the Subject Item and the date


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation of startup. Startup is as defined in Minn. R. 7005.0100, subp. 42a. [Minn. R. 7007.0800, subp. 16(L)]


AC Storage Tank #1




AC Storage Tank #2




AC Storage Tank #3






Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation 6.17.1 The Permittee shall submit a notification of the date construction







EQUI 13 TK006 Tank Farm AC







6.20.2 The Permittee shall submit a notification of the actual date of


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation initial startup: Due 15 calendar days after Initial Startup Date. Submit the name and number of the Subject Item and the date of startup. Startup is as defined in Minn. R. 7005.0100, subp. 42a. [Minn. R. 7007.0800, subp. 16(L)]

EQUI 15 TK008 Tank Farm PMAC

Tank #1 (100 ton)




Tank #2 (100 ton)













EQUI19 EU008 Pioneer Jaw

Crusher



EQUI20 EU009 Cedar Rapids

Impact Crusher



EQUI21 EU010 Electric Cone

Crusher


6.27.2 The Permittee shall submit a notification of the actual date of initial startup: Due 15 calendar days after Initial Startup Date. Submit the name and number of the Subject Item and the date of startup. Startup is as defined in Minn. R. 7005.0100, subp.


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation 42a. [Minn. R. 7007.0800, subp. 16(L)]

EQUI22 EU011 Spokane Impact

Crusher



EQUI23 EU012 Screen 1 6'x20' 6.29.1 The Permittee shall submit a notification of the date construction








6.31.2 The Permittee shall submit a notification of the actual date of initial startup: Due 15 calendar days after Initial Startup Date.


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation Submit the name and number of the Subject Item and the date of startup. Startup is as defined in Minn. R. 7005.0100, subp. 42a. [Minn. R. 7007.0800, subp. 16(L)]

EQUI26 EU015 Conveyor 3 (90') 6.32.1 The Permittee shall submit a notification of the date construction






EQUI28 EU017 Conveyor 22 6.34.1 The Permittee shall submit a notification of the date construction





6.35.2 The Permittee shall submit a notification of the actual date of


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation initial startup: Due 15 calendar days after Initial Startup Date. Submit the name and number of the Subject Item and the date of startup. Startup is as defined in Minn. R. 7005.0100, subp. 42a. [Minn. R. 7007.0800, subp. 16(L)]













Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation 6.39.2 The Permittee shall submit a notification of the actual date of

initial startup: Due 15 calendar days after Initial Startup Date. Submit the name and number of the Subject Item and the date of startup. Startup is as defined in Minn. R. 7005.0100, subp. 42a. [Minn. R. 7007.0800, subp. 16(L)]











began: Due 30 calendar days after Date of Construction Start (or reconstruction). Submit the name and number of the Subject Item and the date construction began. [Minn. R. 7007.0800,


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation subp. 16(L)]



(125')










began: Due 30 calendar days after Date of Construction Start (or


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation reconstruction). Submit the name and number of the Subject Item and the date construction began. [Minn. R. 7007.0800, subp. 16(L)]



(100')




(120')






EQUI45 EU034 Conveyor 27 (60')


Subject Item Sec.SI.Reqt SI des:SI desc Requirement & Citation EQUI49 EU038 Conveyor 18

(120')







7. Appendices Appendix A. Insignificant Activities and General Applicable Requirements The table below lists the insignificant activities that are currently at the Facility and their associated general applicable requirements.

Minn. R. Rule description of the activity General applicable requirement Minn. R. 7007.1300, subp. 3(I) Individual units with potential emissions

less than 2000 lb/year of certain pollutants PM and VOC emissions from loading and unloading heated rail cars, and a hot oil heater below one ton per year each. It is unlikely that these emissions will contribute to an emissions limit violation.


Appendix B: Tank farm units authorized for construction and operation Table 1 below summarizes which units are authorized to be constructed as a part of this permit action. The Tank Farm Project is expected to be constructed in phases as indicated in the table. Construction of new sources will require notification of construction and startup per Minn. R. 7007.0800, subp. 16(L) and are subject to standards in the permit. Table 1: Units authorized to be constructed under Permit No. 03700115-101

Phase Tempo Designation

Delta Designation Description Manufacturer Model Capacity Units

1

EQUI6 EU006 Tank Farm Tank Heater #1 TBD TBD 9.9 Heat

MMBTU/hr



N/A N/A 1,762,500 Gallons

FUGI6 FS012 Tank Farm

Loading/Unloading Rack

N/A N/A N/A N/A

2 EQUI 12 TK005

Tank Farm AC Storage Tank #2

(7500 ton) N/A N/A 1,762,500 Gallons

EQUI7* EU007 Tank Farm Tank Heater #2 TBD TBD 9.9 Heat

MMBTU/hr

3








MMBTU/hr

4

EQUI 15 TK008 Tank Farm PMAC Tank #1 (100 ton) N/A N/A 25,145 Gallons

EQUI 16 TK009 Tank Farm PMAC Tank #1 (100 ton) N/A N/A 25,145 Gallons

EQUI 17 TK010 Tank Farm Load out Tank #1 (800 ton) N/A N/A 265,080 Gallons

EQUI 18 TK011 Tank Farm Load out Tank #1 (800 ton) N/A N/A 265,080 Gallons


MMBTU/hr

*EQUI7 may be installed at any time after Phase 1 of the project. The Permittee may only construct one (1) Tank Farm Tank Heater #2 even though it is listed three times. This is to show that it is authorized to be constructed in either Phase 2, 3, or 4.


Appendix C: HMA and aggregate processing equipment inventory

The Permittee is required by the permit to keep a running record of equipment present at the stationary source. Tables 1, 2, and 3 below represent the minimum amount of information to be tracked by the Permittee. The tables reflect the equipment present at the stationary source at the time of permit issuance. The Permittee shall update this list as soon as practicable as equipment is brought onto, removed from, and modified at the stationary source. Note: The Unique ID Number column shall be filled in by the Permittee once unique identification numbers are chosen. Table 1: HMA production equipment inventory

Table 2: Tank farm equipment inventory

EQUI # Unique

ID Number

Group Association Description Capacity Construction

Date* Startup

Date

NSPS, subp. OOO

Applicability? (Y/N)

6 None Tank Farm Tank Heater #1

9.9 MMBtu/hr TBD TBD N

7 None Tank Farm Tank Heater #2

9.9 MMBtu/hr TBD TBD N

11 COMG1 Tank Farm AC


1,762,500 gal TBD TBD N

EQUI # Unique

ID Number

Group Association Description Capacity Construction

Date Startup

Date

NSPS, subp. OOO


1

COMG5 HMA Plant Dryer 234 MMBtu/hr 4/1/2004 4/15/2004 N

2

COMG5 HMA Plant Silo #1 600 HMA ton/hr 4/1/2004 4/15/2004 N

3 COMG5 HMA Plant Silo #2 600 HMA ton/hr 4/1/2004 4/15/2004 N

4

COMG5 HMA Plant Silo #3 600 HMA ton/hr 4/1/2004 4/15/2004 N

5

COMG5 HMA Plant Hot Oil Heater

0.2 MMBtu/hr 4/1/2004 4/15/2004 N

8

COMG5 HMA Plant Liquid AC Storage Tank #1 25,910 gal 4/1/2004 4/15/2004 N

9


10



EQUI # Unique

ID Number

Group Association

Description Capacity (ton/hr)

Construction Date

Startup Date

NSPS, subp. OOO











15 COMG1 Tank Farm PMAC Tank #1 (100 ton)

25,145 gal TBD TBD N

16 COMG1 Tank Farm PMAC Tank #2 (100 ton)


17 COMG1 Tank Farm Load out Tank #1 (800 ton)


18 COMG1 Tank Farm Load out Tank #2 (800 ton) 265,080 gal TBD TBD N

*Equipment in Table 2 has been proposed and is currently awaiting authorization to construct. Construction and start-up dates are to be determined (TBD). Table 3: Aggregate processing equipment inventory

EQUI # Unique ID Number

Group Association


Construction Date

Startup Date

NSPS, subp. OOO


19 COMG2/COMG5 Pioneer Jaw Crusher 650 1/1/1987 3/1/1987 Y

20

COMG2/COMG5 Cedar Rapids

Impact Crusher

250 1/1/1997 3/1/1997 Y

21 COMG2/COMG5 Electric Cone Crusher 175 1/1/2001 3/1/2001 Y

22

COMG5 Spokane Impact Crusher

175 1/1/1972 3/1/1972 N

23 COMG3/COMG5 Screen 1 6'x20' 650 1/1/2001 3/1/2001 Y

24 COMG3/COMG5 Screen 2 5'x 20' 250 1/1/1986 3/1/1986 Y

25 COMG3/COMG5 Screen 3 6'x20' 650 1/1/1989 3/1/1989 Y

26 COMG4/COMG5 Conveyor 3 (90') 300 1/1/2015 3/1/2015 Y


28 COMG4/COMG5 Conveyor 22 250 1/1/2000 3/1/2000 Y

29 COMG4/COMG5 Conveyor 5 (75') 350 1/1/1980 3/1/1980 N

30 COMG4/COMG5 Conveyor 6 (200') 350 1/1/1980 3/1/1980 N


EQUI # Unique ID Number

Group Association


Construction Date

Startup Date

NSPS, subp. OOO
















45 COMG5 Conveyor 27 (60') 650 1/1/1972 3/1/1972 N

46 COMG5 Conveyor 8 (40') 350 1/1/1972 3/1/1972 N

47 COMG5 Conveyor 9 (120') 350 1/1/1980 3/1/1980 N

48 COMG5 Conveyor 13 (60') 300 1/1/1972 3/1/1972 N

49 COMG5 Conveyor 18 (120') 20 1/1/1972 3/1/1972 N

50 COMG5 Conveyor 19 (60') 30 1/1/1967 11/30/196

7 N


Appendix D: McNamara non-process fugitive dust control worksheet Visual inspection of fugitive dust areas is to be recorded on day shift Saturday through Friday. Record an “RA” if fugitive dust is visible and requires attention. If “RA” is recorded, note the corrective action taken in the comments area. If unable to correct, note the reason why and notify the Environmental Engineer or other appropriate personnel. Record the temperature, wind direction and speed, weather conditions, date, time and initial each daily inspection. At the end of each week, send completed inspection form to appropriate personnel to file. FS FUGI Service Area Sat Sun Mon Tue Wed Thu Fri 001 1 HMA Plant Loader

Traffic

004 4 HMA Plant Haul Roads

005 5 Storage Piles

013 7 Tank Farm Haul Roads

Temperature

Wind direction and speed

Weather conditions code*

Year _________ Date>>

Time

Initials

* Weather conditions codes: S-sunny; C-cloudy; P-partly cloudy; R-rain; Sn-snow; F-fog. Corrective Actions/Comments ____________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________ ____________________________________________________________________________________

Date ___/___/___ Employee _______________________ # __________

intent to issue air emissio permit to mcnamara contracting ... permit... · draft air individual...

Documents