introduction: computational methods

1
G. Bandlamudi* 1 , C. Siegel 1,2 G. Bandlamudi* 1 , C. Siegel 1,2 1 ZBT GmbH, Germany, 2 SIEGEL SCHLEIMER *Corresponding author: ZBT GmbH, Carl-Ben *Corresponding author: ZBT GmbH, Carl-Ben g.bandlamudi@ Introduction: HT PEMFC modeling and simulation performed HT PEMFC modeling and simulation performed employing a 24-channel gas supply (300 cm² of active area) active area) Fuel and oxidant gas velocities in the flow field and the porous media and their pressure profiles studied the porous media and their pressure profiles studied The electrochemical behaviour studied using Electrochemical Impedance Spectroscopy and is Electrochemical Impedance Spectroscopy and is compared to COMSOL Multiphysics ® based simulations simulations Optimum operating conditions, based on even current distribution (across the entire active area) current distribution (across the entire active area) and lowest possible pressure drop were identified. Experimental Measurements: Experiments performed in a dedicated test stand HT PEMFC prototype successfully tested Modeling parameters identified Figure 1. Tested HT PEMFC prototype and test stand. Figure 1. Tested HT PEMFC prototype and test stand. 1.20 180 200 H2-Air-Cell Voltage H2-O2-Cell Voltage H2-Air-Power Density 0.80 1.00 Volts] 120 140 160 180 [mW/cm²] H2-O2-Power Density 0.40 0.60 ll Voltage [V 60 80 100 120 wer Density [ 0.00 0.20 0.40 Cel 0 20 40 60 Cell Pow 0.00 0 50 100 150 200 250 300 350 Load Current Density [mA/cm²] 0 Figure 2. Recorded performance curves of the HT PEMFC prototype. PEMFC prototype. Table 1. Electrochemical modeling parameters. Temp / °K Temp / °C R ct / Ω I 0c /A i 0c / mA/cm² 433.15 160 0.0146346 1.275198184 4.25 443.15 170 0.0145253 1.314455434 4.38 453.15 180 0.0143954 1.356246001 4.52 463.15 190 0.0140992 1.415296461 4.72 2 , C. Heßke 1 and A. Heinzel 1 2 , C. Heßke 1 and A. Heinzel 1 R INGENIEURS-CONSEILS s.à r.l, Luxembourg nz-Straße 201, D-47057 Duisburg, Germany, nz-Straße 201, D-47057 Duisburg, Germany, @zbt-duisburg.de Computational Methods: Complete cell geometry reconstructed Complete cell geometry reconstructed Best mesh generated Solver settings for large-area HT PEMFCs identified: Solver settings for large-area HT PEMFCs identified: MUMPS direct solver (parametric) and segregated solver solver Converged results returned 5 layer MEA sandwiched between two flow - fields Cathode inlet area between two flow - fields Inlet cathode Swept mesh Outlet cathode Figure 3. 3D geometry and generated mesh. Results and Conclusion: Figure 3. 3D geometry and generated mesh. Results and Conclusion: Predicted results comparable to the cell's measured electrochemical performance electrochemical performance Simulations yielded important and necessary quantities profiles relevant to the manifolds at the quantities profiles relevant to the manifolds at the in-, and outlets of the flow field plate Improvements on the manifolds both on the anode Improvements on the manifolds both on the anode as well as on the cathode side are planned In the next iterations, validation will be performed In the next iterations, validation will be performed and changes implemented in the model. 0.2311 0.2 0.1371 0.2 5419.8 5000 1 2 3 0.15 0.15 4000 4500 1 2 3 0.05 0.1 0.05 0.1 3000 3500 0.1091 0 2500 2000 1995.2 5 4 5 4 Figure 4. Profiles of 1) O 2 , 2) H 2 O, 3) Current density, 4) Fluid temperature T and 5) Solid temperature T 4) Fluid temperature T f and 5) Solid temperature T s

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Page 1: Introduction: Computational Methods

G. Bandlamudi*1, C. Siegel1,2G. Bandlamudi*1, C. Siegel1,2

1 ZBT GmbH, Germany, 2SIEGEL SCHLEIMER INGENIEURS*Corresponding author: ZBT GmbH, Carl-Benz*Corresponding author: ZBT GmbH, Carl-Benz

g.bandlamudi@zbt

Introduction:HT PEMFC modeling and simulation performedHT PEMFC modeling and simulation performed

employing a 24-channel gas supply (300 cm² ofactive area)active area)

• Fuel and oxidant gas velocities in the flow field andthe porous media and their pressure profiles studiedthe porous media and their pressure profiles studied

• The electrochemical behaviour studied usingElectrochemical Impedance Spectroscopy and isElectrochemical Impedance Spectroscopy and iscompared to COMSOL Multiphysics® basedsimulationssimulations

• Optimum operating conditions, based on evencurrent distribution (across the entire active area)current distribution (across the entire active area)and lowest possible pressure drop were identified.

Experimental Measurements:• Experiments performed in a dedicated test stand• HT PEMFC prototype successfully tested• HT PEMFC prototype successfully tested• Modeling parameters identified

Figure 1. Tested HT PEMFC prototype and test stand.Figure 1. Tested HT PEMFC prototype and test stand.

1.20

180

200H2-Air-Cell Voltage

H2-O2-Cell Voltage

H2-Air-Power Density

0.80

1.00

Ce

llV

olt

ag

e[V

olt

s]

120

140

160

180

Ce

llP

ow

er

De

ns

ity

[mW

/cm

²]

H2-Air-Power Density

H2-O2-Power Density

0.40

0.60

Ce

llV

olt

ag

e[V

olt

s]

60

80

100

120

Ce

llP

ow

er

De

ns

ity

[mW

/cm

²]

0.00

0.20

0.40

Ce

llV

olt

ag

e[V

olt

s]

0

20

40

60

Ce

llP

ow

er

De

ns

ity

[mW

/cm

²]

0.00

0 50 100 150 200 250 300 350

Load Current Density [mA/cm²]

0

Figure 2. Recorded performance curves of the HTPEMFC prototype.PEMFC prototype.

Table 1. Electrochemical modeling parameters.

Temp / °K Temp / °C Rct / Ω I0c / A i0c / mA/cm²

433.15 160 0.0146346 1.275198184 4.25

443.15 170 0.0145253 1.314455434 4.38

453.15 180 0.0143954 1.356246001 4.52

463.15 190 0.0140992 1.415296461 4.72

1,2, C. Heßke1 and A. Heinzel11,2, C. Heßke1 and A. Heinzel1

SIEGEL SCHLEIMER INGENIEURS-CONSEILS s.à r.l, LuxembourgBenz-Straße 201, D-47057 Duisburg, Germany,Benz-Straße 201, D-47057 Duisburg, Germany,

[email protected]

Computational Methods:• Complete cell geometry reconstructed• Complete cell geometry reconstructed• Best mesh generated• Solver settings for large-area HT PEMFCs identified:• Solver settings for large-area HT PEMFCs identified:MUMPS direct solver (parametric) and segregatedsolversolver

• Converged results returned

5 layer MEA sandwichedbetween two flow-fields

Cathode inlet areabetween two flow-fields

Inlet cathode

Swept mesh

Outletcathode

Figure 3. 3D geometry and generated mesh.

Results and Conclusion:

Figure 3. 3D geometry and generated mesh.

Results and Conclusion:• Predicted results comparable to the cell's measured

electrochemical performanceelectrochemical performance• Simulations yielded important and necessary

quantities profiles relevant to the manifolds at thequantities profiles relevant to the manifolds at thein-, and outlets of the flow field plate

• Improvements on the manifolds both on the anode• Improvements on the manifolds both on the anodeas well as on the cathode side are planned

• In the next iterations, validation will be performed• In the next iterations, validation will be performedand changes implemented in the model.

0.2311

0.2

0.1371

0.2

5419.8

5000

1 2 30.15 0.15

4000

45001 2 3

0.05

0.1

0.05

0.1

2500

3000

3500

0.1091 0

2500

2000

1995.2

54 54

Figure 4. Profiles of 1) O2, 2) H2O, 3) Current density,4) Fluid temperature T and 5) Solid temperature T4) Fluid temperature Tf and 5) Solid temperature Ts