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Space probe to the Jupiter From JPL, NASA Radioisotope Thermoelectric Generator (PbTe) Introduction to Thermoelectric Materials and Devices 8th Semester of 2012 2012.05.17, Thursday Department of Energy Science Sungkyunkwan University

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Page 1: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Space probe to the Jupiter From JPL, NASA Radioisotope

Thermoelectric Generator (PbTe)

Introduction to Thermoelectric Materials and Devices

8th Semester of 2012 2012.05.17, Thursday Department of Energy Science Sungkyunkwan University

Page 2: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

1 Thermoelectric Phenomena and Conversion Efficiency

2 Thermoelectric Transport Theory I : Electrical Properties

3 Thermoelectric Transport Theory II : Thermal Properties

4 Measurement of Thermoelectric Properties

5 Materials Preparation : Bulk

6 Materials Preparation : Thin Film

7 Thermoelectric System : Current and Future of Module

8 Applications : Power Generation and Heat Cooling

9 Thermoelectric Materials : State-of-the-art

10 Thermoelectric Materials : Intermetallics

11 Thermoelectric Materials : Oxides

12 Thermoelectric Materials : Phonon Glass and Electron Crystal (PGEC) Materials

13 Theory and Modeling in Nanostructured Thermoelectrics

14 High efficiency in Low Dimensional Materials

15 Hybrid Energy Conversion Systems of Thermoelectrics

16 Final Exam

Plan

Page 3: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Snyder, Toberer, Nat. Mater. 2008

Thermoelectric Research : Current and Future of Module

Target : High Conversion Efficiency of Thermoelectric Devices

Module : Accumulation of Elements, Contact Resistance (Welding), Shape Diversity for Micro-Scale (Thin Film)

System : Circumstance Suitability (Generation), Diversity of Mass Conversion System, Hybridization with other renewable energy system

Materials : High Efficiency (High ZT), New Materials and Various Categories (Limitation to Heavy Metal Compounds), Properties for Hybridization (Magnetic Semiconductor for Magnetocaloric) (Low Workfunction for Thermionic)

Thin Film

Cascade Conventional

Solar absorber + TE Custom Cooling Device D. Kraemer et al., Nat. Mater. 20011

Page 4: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Mass production

For the applications the most widely used materials are compounds based on solid solutions of Bi2Te3-Bi2Se3 and Bi2Te3-Sb2Te3

Mass Production is highly required.

The main Bi2Te3 solid solutions properties, namely their strength, plasticity, linear thermal expansion coefficient, electric conductivity, thermal conductivity, and thermoelectric efficiency, characterized by thermoelectric figure of merit, are strongly anisotropic.

Material properties affecting the choice of production method

Ensuring that the materials high efficiency is in combination with good mechanical properties

Material has to have a chemical composition ensuring the Maximal ZT and homogeneous in respect of chemical composition as far as is possible

Cleavage planes have to be oriented along the direction of the intended electric current Free of crystal grain whose cleavage planes are oriented at a large angle in respect of possible impacts and whose size is of the same order of magnitude as the element size

Material embodies structural elements which obstruct the expansion of the element material cleavages resulting in element fracturing across the electric current direction

Page 5: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Conventional Mass Production Methods

1. Czochralski Method

2. Zone Melting Method

3. Pressing and Extrusion

Melting of

growing

materials

Introductio

n of seed

crystal

Beginnin

g of the

growth

Crystal

Pulling Slow

cooling

Page 6: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Application : Waste Heat as an Energy Resource

3R in waste heat Waste heat REDUCTION within the system or equipment Waste heat RECYCLING within the process or the heating system itself Waste heat RECOVERY within the plant or industrial complex

Range of Temperature for Waste Heat from Industrial Heating Processes

Page 7: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Application : Waste Heat as an Energy Resource

Waste heat distribution for the industrial section in Japan

Page 8: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Application : Waste Heat as an Energy Resource

Major components for a thermoelectric power generation system

Page 9: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Typical configuration of incinerator system for municipal solid waste processing

Application : Waste Heat as an Energy Resource

The temperature of the combustion gas changes along the flow in the system. The type of thermoelectric power generation system is classified by its operated temperature level. Thermoelectric system for high temperature range around 1200 K to 1000 K in burner and boiler For middle range thermoelectric system is mainly used in the gas cooling system For low temperature range around less than 473 K.

Page 10: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Application : Waste Heat as an Energy Resource

Four methods for discharging heat from the thermoelectric power generation system • Water jacket cooling • Air-water radiator cooling • Water/air cooling tower • Air-fin/blower cooling

Classification of a thermoelectric power generation system applied for waste heat recovery

I. Direct Heat Exchange

II. Indirect Heat Exchange

1. Wall-embedded type

2. in-line installed type

1. Working medium type

2. Heat pipe type

a. Air or steam (Inorganic working fluid)

b. Organic working fluid

Heat Transfer

Radiation

Forced convection

Thermal conduction

Page 11: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Application : Waste Heat as an Energy Resource

Schematic structure of tested thermoelectric power generation system

Schematic structure of tested thermoelectric power generation module

Page 12: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Application : Waste Heat as an Energy Resource

Conceptual view of air heat exchange type Thermoelectric power generation

Variation of the experimental parameters and power output with time

Page 13: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Technological problems and breakthrough technology

• The enhancement of system efficiency Heat source, Heatsink sides Optimum heat transfer mechanism adapted for heat source Heat flux control and amplifier Cleaning of heat transfer surface Reduction of auxiliary power Considered design of heat transfer Thermoelectric Module side High ZT materials Optimized configuration of thermoelectric elements Reduction of T btw heat transfer surface and TE electrode Reduction of T btw electrode and TE elements Reduction of heat loss

• The enhancement of system reliability Heat source, Heat sides Emergency countermeasure Design redundancy Thermoelectric Module side Bonding btw electrode and TE element Contact mechanism btw electrode and heat transfer surface Diffusion barrier Uniform contact pressure to heat transfer surface

Page 14: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Thermoelectric Application to Vehicles

Schematic structure of thermoelectric stack which is a united system of TE modules and a heat exchanger (a) and a heat balance (b)

Page 15: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Application : Waste Heat as an Energy Resource

BMW 5-series

Page 16: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Application : Waste Heat as an Energy Resource

BMW 5-series

Page 17: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Exhaust Gas Thermoelectric Generators for Vehicles

Page 18: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Radioisotope thermoelectric generator (RTG)

RTG is an electrical generator that obtains its power from radioactive decay. In such a device, the heat released by the decay of a suitable radioactive material is converted into electricity by the Seebeck effect.

Arthur C. Clarke, in the same brief letter where he introduced the communications satellite, suggested that, with respect to spacecraft, "the operating period might be indefinitely prolonged by the use of thermocouples."

Page 19: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Radioisotope thermoelectric generator (RTG)

Heat from the natural decay of about 33 kilograms (72 pounds) of plutonium-238 (in the form of plutonium dioxide) to generate direct current electricity via thermoelectricity

3 RTGs ~880 Watts (in 1997) ~670 Watts (in 2010) 30 Volts DC

A pellet of 238PuO2 to be used in an RTG for either the Cassini or Galileo mission. The initial output is 62 watts. The pellet glows because of the heat generated by the radioactive decay (primarily α). Photo is taken after insulating the pellet under a graphite blanket for several minutes then removing the blanket.

Page 20: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Radioisotope thermoelectric generator (RTG)

Page 21: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Radioisotope thermoelectric generator (RTG)

Page 22: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Issues to be solved from technological viewpoints

1. ZT values and thermal stability of thermoelectric materials to be selected 2. The design of a heat exchanger to extract the large amount of heat from the exhaust gas Performance of thermoelectric materials used.

Thermoelectric Modules : Contact resistance and thermal resistance

Heat transfer from exhaust gas to thermoelectric modules

Page 23: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Issues to be solved from technological viewpoints

Page 24: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Presentation Articles by Group 2

Page 25: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Presentation Articles by Group 2

Page 26: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Enhancement of DOS(E)

well

barrier

Confinement of conduction

electrons leads to enhancement

of DOS(E)

Page 27: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

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Page 28: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

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Page 29: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

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Page 30: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Presentation Articles by Group 2

Page 31: Introduction to Thermoelectric Materials and Devicescontents.kocw.net/KOCW/test/document/2013/skku/... · The type of thermoelectric power generation system is classified by its operated

Presentation Articles by Group 2