iom-indoor inverter trane

Upload: leo-frontelli

Post on 06-Jul-2018

227 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/16/2019 IOM-Indoor Inverter Trane

    1/32

    Installation manual of indoor units

    TVR Series Variable Refrigerant

    System

    MVRC028 ~ MVRC140

    MVRD022 ~ MVRD140

    MVRH100 ~ MVRH140

    MVRX028 ~ MVRX140

    MVRS022 ~ MVRS071

    MVRF175 ~ MVRF600

    VRF-SVN02A-EN

    2000-6298-02

  • 8/16/2019 IOM-Indoor Inverter Trane

    2/32

    Contents

    Safety precautions………………………………………………… 1

    Dimension of indoor units   ……………………………………… 2

    Dimension of MVRC   ……………………………………………………………2

    Preparing works before installation   ……………………………………………1

    Precautions for installation   …………… …… ……………………………………1

    Precautions for test running   ……………… ……………………………………1

    Dimension of MVRD   ……………………………………………………………2

    Dimension of MVRH   ……………………………………………………………3

    Dimension of MVRX………………………………………………………………3

    Dimension of MVRF………………………………………………………………

    4Dimension of MVRS………………………………………………………………5

    Indoor unit installation …………………………………………… 6

    Installation of MVRC   ……………………………………………………………6

    8

    9

    Installation of MVRX   ……………………………………………………………

    Installation of MVRD/MVRS/MVRH   ……………………………………………

    Installation of MVRF…………………………………………………………… 12

    Installation of EXV Box of indoor unit   ……………………………………… 14

    Refrigerant pipe installation   …………………………………… 15

    Three principles for installation   ……………………………………………… 15

    Connecting refrigerant pipe with flared joint………………………………… 15

    Welding of refrigerant pipe …………………………………………………… 16

    Blow wash on pipes …………………………………………………………… 17

    Leakage test and thermal insulation on refrigerant pipe   ………………… 17

    Drainpipe installation   …………………………………………… 19

    Sustention of drainpipe   ……………………………………………………… 19

    Connection of drainpipe   ……………………………………………………… 19

    Centralized draining …………………………………………………………… 20

    Draining test and thermal insulation of drainpipe   ………………………… 21

    Installation of power supply and communication cable …… 22

    Specification for power supply cable   ……………………………………… 22

    Specification for communication cable   …… ………………………………… 22

    Installation of power supply cable   ………… ………………………………… 23

    Installation of communication cable   ……… …… ……………… …………… 23

    Installation of communication cable for wired controller   … 24

    Installation of communication cable   ………………………………………… 24

    Fasten…………………………………………………………………………… 24

    Installation of communication cable for centralized controller  … 25

    Installation of communication cable   ………………………………………… 25

    Fasten…………………………………………………………………………… 25

    Code setting of indoor units   …………………………………… 26

    Direction on failures ……………………………………………… 28

  • 8/16/2019 IOM-Indoor Inverter Trane

    3/32

    Safety precautions

    Caution: Carefully read this directory before installation and

    using,it is important!

    This production obeys standards below:

    GB/T 18837-2002 JB 8655-1997 GB 4706.1-2005

    This manual is for Trane Variable Refrigerant System Indoor unit. The

    contents will change with the improvement of this equipment,we will not

    remind you again then.

    Preparing works before installation

    Installation and maintenance must

    be performed only by licensed

    technicians. Users should not

    install, repair or transport the

    equipments.

     All electric works should be done

    by licensed electricians.

    Improper installation will cause

    water leakage, electric shock, fire

    accident etc.

    Make sure that the capacity of

    wires meets requirement, and the

    wires are not loosen or damaged.

    When the location of installation is

    a small room, a good ventilation

    must be kept to avoid the thickness

    of refrigerant to exceed limitation in

    case of a leakage of the refrigerant.

    Ensure that the location of

    installation is strong enough.

    Otherwise, equipment falling will

    be caused.

    Precautions for installationLocations which do not suit for

    installation:

    (1) Locations with a possibl e

    leakage of combustible gas

    or materials which easily

      evaporate , such as gasoline.

    In these locations, an explosion

    might be caused.

    (2) Locations with acid, alkali and

    caustic gas (eg.:SO2, H 2S). In

    such environment, equipments

    might be rusted and then

    leakage will be caused.

    (3) Locations with dust, vapor,

    lampblack or special spray,

    such as kitchen.

    Make sure that all ground wires

    have been linked to ground. Do not

    link ground wires to lightning

    rod, telephone lines, gas pipes

    or water pipes.

    Do not strain power supply cables

    or communication cables too tight.

    This system needs an independent

    power supply.

    Install cables securely and avoid

    pressure on terminal board.Otherwise, a power leakage or fire

    accident might be caused.

    Electric parts should be placed

    away from water and moisture. Do

    not install wired controller or

    centralized controller in locations

    with combustible or corrosive gas.

    Follow this directory to install

    drainpipe to insure a smooth

    drainage. Pay attention to thermal

    insulation to avoid condensation

    water to appear.

    Perform leakage test af ter

    installation to find out any leaking

    point.

    Precautions for test running

    Do not operate wired controller 、

    wireless remote controller 、card

    controller or centralized controller

    with wet hands. Do not let water

    get into them.

    Do not strain or bend the cable of

    wired controller or centralized

    controller. Do not press buttons of

    the controllers with sharp objects.

    Do not put fingers or sticks into air

    inlet or outlet when the system is

    running.

    Do not touch the refrigerant pipe

    when the unit is running or stoppedminutes ago. I t wi l l cause

    unnecessary hurt because the pipe

    might be too hot or too cold.

    Do not switch off the power 

    supply immediately after the

    units s top running. Wait 5

    minutes before shutting off the

    power supply.Otherwise, water 

    leakage might happen.

    1

  • 8/16/2019 IOM-Indoor Inverter Trane

    4/32

    15525

    20

    4-Ø10.5×15

    height250

      240

    depth 492

     A(total length)

    B(length of airway)

    C(distance between hanging holes)

    D(length of air return plenum)

    175

    drainpipe

    Ø19.05

    Dimension of indoor units

    Dimension of MVRC

    Dimension of MVRD

    Model  A

    (mm)

    B

    (mm)

    C

    (mm)

    D

    (mm)

    MVRD022/025/028/032/036 895 684 714 722

    MVRD040/045/050/056 1110 894 924 932

    MVRD063/071 1435 1187 1219 1227

    MVRD080/090 1635 1284 1314 1322

    MVRD100/112 1635 1393 1414 1422

    MVRD125/140 1835 1563 1592 1600

    950mm

         9     5     0    m    m

    4-Ø7.5×15 A 880

    720

    790 B 880

    signal receiver 

    width

    840X840

    H

    dischargegrill

    suction grille

    drainpipe(Ø25)

     A/B dimension of installation hole on roof 

    MVRC028/036/045/056/071/090Model MVRC100/112/125/140

    H 240mm 285mm

    2

  • 8/16/2019 IOM-Indoor Inverter Trane

    5/32

    Dimension of indoor units

         2     8      0 

        m    m   6

       7   3  m  m

    243mm

    4-Ø12

    Ø25

    width W

    distance between hanging holes K

    drainpipe

    Dimension of MVRH

    Dimension of MVRX

    ModelWidth W

    (mm)

    K

    (mm)

    M VRX028/036/056 905 800

    M VRX071/090 1288 1185

    M VRX112/125/140 1672 1568

    length of return airway 936

    length of airway 953

    distance between hanging holes 1150

    total length 1230

    distance betweenhanging holes 570

       h  e   i  g   h   t   4   0   0

    depth 750

       2   5   2

       3   1   9

    40 58

    4-12×40

    Ø25drainpipe

    3

  • 8/16/2019 IOM-Indoor Inverter Trane

    6/32

    Dimension of indoor units

    Dimension of MVRF

    MVRF175, MVRF210, MVRF250, MVRF300

    MVRF 400

    distance betweenhanging holes 640

       4   0   0

       3   1   2

    40 58

    depth 820

       h  e   i  g   h   t   5   0   0

    total lenght 1340

    distance between hanging holes 1260

    lenght of airway 600

    1215

    length of return airway 1035

    Ø25drainpipe

    4-12×40

    total length 1690

    distance between hanging holes 1625

    length of airway 940

    length of return airway 1315

       h  e   i  g   h   t   6   8   0

    40

       5   8   2

       3   1   3

    depth 84858

    Ø25drainpipe

    length of box 1514

    gas pipe

    liquid pipe

    distance betweenhanging holes 648

    4-Ø15

    4

  • 8/16/2019 IOM-Indoor Inverter Trane

    7/32

    Dimension of indoor units

    MVRF500,MVRF600

    Dimension of MVRS

    Model A

    (mm)

    B

    (mm)

    C

    (mm)

    D

    (mm)

    MVRS022/028/036 955 687 715 725

    MVRS045/056 1380 1112 1140 1150

    MVRS071 1660 1392 1420 1430

    Ø25drainpipe

    gas pipe

    liquid pipe

    40

       5   8   2

       3   1   3

    depth 848

    58

       h  e   i  g   h   t   6   8   2

    total length 2043

    distance between hanging holes 1976

    length of airway 1062

    length of return airway 1667

    length of box 1864distance betweenhanging holes 648

    4-Ø15

    height 192

    Ø19drainpipe

    depth 475

    height of air return box 187

    127

    25   1   0

    5

    190

    D (length of air return box )

    B(length of airway)

    C(distance between hanging holes)

     A(total length)

    4- 10×18262

  • 8/16/2019 IOM-Indoor Inverter Trane

    8/32

    Indoor unit installation

    Installation of MVRC

    Schematic diagram for location of installation.

    ≥0.5m

           ≤        3  .

            5    m

           ≥        1  .

            0    m

    impediment

    floor 

           ≤        0  .

            3    m

    girder 

    indoor unit

    girder 

    ≥0.5m

      Install in the limitation shown in the schematic diagram above. Or the

    efficiency of air conditioning will be influenced.

    Unit hanging

    Measure the ceiling and mark the location. Perforate in the ceiling and set the

    hanging stick.

    Make sure that the distance between hanging sticks is 790 mm×720 mm.

    Hang the indoor unit onto the hanging sticks with nut, flat mat and elastic mat.

    Ensure that the unit is installed horizontally. Then screw down the nuts of the

    hanging sticks to avoid falling or vibration.

    flat mat

    nut

    elastic mat

    nut

    hanging stick

    indoor unit

    flat mat

    Decoration panel installation

    Make sure that the indoor unit body is in the very center of the hole in the ceiling.

    Remove the suction grille from the decoration panel:

    1) Push the suction grille lever inward and lift up the lever side .Shown as

    picture below.

      There are some fundamental  

    requirements of installation below:

    Make sure that the ventilation is

    good enough, and air blew from

    the indoor unit can reach all

    corners of the room.

    Make sure that there is no

    impediment around the air inlet

    and outlet to insure a good

    ventilation.

    Make sure that the drainpipes work

    securely.

    Make sure that the location of

    installation is strong enough to

    withstand the weight of the indoor

    unit . Otherwise, damage and

    injury will be caused.

    Make sure that all hanging sticksin use are strong enough to

    withstand the weight of the unit.

    Choose a location which needs

    shortest pipe and least work to

    make piping connection more

    convenient.

    6

  • 8/16/2019 IOM-Indoor Inverter Trane

    9/32

    Indoor unit installation

    the hooks on the sides of the indoor unit body. Shown as② in the picture below:

      Not to let the louver motor lead wire get caught in the sealing material.

    4) Screw all 4 hex head screws(located directly beneath the latches) ,panel

    will rise. Shown as ③ in the picture below:

    5) Adjust the decoration panel by turning it to the arrowed direction, shown as

    ④ in the picture below, so that the ceiling opening is completely covered.

    6) Tighten the screws until the thickness of the sealing material between the

    decoration panel and the indoor unit body reduces to 3/16-5/16 inches.

    Shown as picture below:

    Connect the wire of remote light and louver motor to the indoor controller.

    Shown as picture below:

    2) Detach the suction grille from the

    decoration panel by lifting the

    grille up approximately 45°

      Shown as picture below:

    Remove the service cover on the

    corner. Slide the service cover

    outward to remove. Shown as

    picture below:

    Install the decoration panel

    1) Set the decoration panel to the

    indoor unit body by matching the

    position of the louver motor of the

    decoration panel to the piping

    position of the indoor unit ,as in

    the right picture.

    2) Install the decoration panel to

    the indoor unit body by hanging

    the latch on the opposite side of

    the louver motor and the latch

      near the louver motor to the

    hook of indoor unit body.

    Shown as ① in the r ight

    picture:

    3) Hang the remaining 2 latches to

    7

  • 8/16/2019 IOM-Indoor Inverter Trane

    10/32

    Indoor unit installation

    indoor 

    controller 

    REMOTE

         A     1     B     1     A     2     B     2

         M     O     T

         O     R

    wire of theremote light

    louver motor lead wire

    Suction grille installation

    Make sure that the filter is set in the suction grille correctly and is not flexible.

    Make sure that it is convenient to open the Suction grille, and then set it into

    the panel.

    Installation of MVRX  This type of indoor unit has two installation modes:install on the ceiling and

    install on the floor .

    When installing on the ceiling:

    Make sure that, around the equipment, there is enough space for repairing,

    as shown in the picture below:

    ≥500≥500

           ≥        7        0

           ≥        5        0        0

    ≥500

    ≤300

    Fix the hanging sticks. Make sure that they are securely installed.

    Remove the suction grille, frame and hung board.

    Install hung board to the nuts of hanging sticks.

    Hang the equipment to the hung board and screw down the nuts. After

    installation of refrigerant pipe and drainpipe, put the removed suction grille

    and frame back.

    8

  • 8/16/2019 IOM-Indoor Inverter Trane

    11/32

    Indoor unit installation

    hung board

    nut

    nut

    flat mat

    flat mat

    hanging stickhung board

    frame

    Suction grille

    When installing on the floor Remove suction grille, frame.

    Connect the refrigerant pipes and drainpipe.

    Put the suction grille and frame back.

    Installation of MVRD/MVRS/MVRH

       ≥  1  5  0

      0

    ≥ 1 5  0  0  

       ≥  1  5  0

      0

    ≥ 1 5  0  0  

    space around the epuipment

      M  V  R

     S

      M  V  R  H  M  V  R

      D

    Installation of MVRD/MVRS

    Make sure that, around the equipment, there is enough space for repairing.

     As shown in the picture above.

    Fix hanging sticks, and then hang the tache of the unit onto the hanging sticks.

    Make sure that the hanging sticks are exactly connected to the unit, and the

    tache of the unit are reliable.

    Make a lean on the direction of draining. Then screw down the nuts of the

    hanging sticks.

    Installation of MVRH

    Cautions

    The unit should be installed in a place where the filter is easy to clean and

    detachment;

    9

  • 8/16/2019 IOM-Indoor Inverter Trane

    12/32

    Indoor unit installation

    If the length of hanging stick is more than 3m, it is necessary to take

    precautions against shake.

    Make sure that, around the equipment, there is enough space for repairing.

    Unit hanging

    Choose a location for hang, fix the hanging sticks and make sure that they

    are securely installed;

    Make sure that the tache of the unit are reliable;

    Hang the tache of the unit onto the hanging sticks between nut 1and 2

    Use nut 2 to adjust the height of the unit;

    Ensure that the unit is installed horizontally;

    Screw down nut 1 and 3 of the hanging sticks to avoid falling or vibration.

    Installation of air duct (for MVRD/MVRS/ MVRH)

    Cautions

    When designing air duct, make sure that the resistance of air duct equals to

    static pressure outside the unit, otherwise the air volume would be too largeor too small;

    Proper design of air duct can avoid noise efficiently;

    Make the resistance of air duct equals to static pressure outside the

    indoor unit by changing the speed of the unit’s fan or adjust the resistance

    of air duct.

    Set heat insulation layer around the duct in order to cut down energy waste

    and to prevent vapor from condensing;

     Air duct should be steadily sustained by the i ron hanging st icks. All joints

    should be enveloped by airproof tape;

    Keep the inlet of the unit′s heat exchanger and the air return window more

    than 1m.

    The distance between the edge of air duct and the wall should be no less

    than 150mm.

    Installation of air return duct (for MVRD/MVRS)

    When use bottom return, buy or make a folded canvas air duct as a connection

    of air return plenum and air return window. It can be adjusted to the height of

    the ceiling. When the unit is running, canvas air duct can prevent the jar of the

    ceiling.

    When use rear return, air return duct should be made. Connect air 

    nut1

    nut2

    nut3

    flat mat

    hanging stick

    tacheunit

    10

  • 8/16/2019 IOM-Indoor Inverter Trane

    13/32

    Indoor unit installation

    return duct to canvas air duct with rivet and connect the other end to air return

    plenum. As shown in the picture below .

    rear return: bottom return:

    rea air teturn plenum bottom air return plenumrivet

    air 

    return

    duct

    rivetcanvas duct

    air return window air return windowcanvas duct

    Installation of air outlet duct (for MVRD/MVRS)

     Air outlet duct usually has a section of rectangle or circle;

    If the section is rectangle, the duct can be directly connected with the airway

    of indoor unit with rivet;

    If the section is circle, an additional transiting air duct should be set between

    the air outlet duct and the airway of the indoor unit. The other side of the air

    duct can be connected to air window directly. Shown as below:

    hanging

    stick

    air return duct

    canvas duct

    air inlet window

    air outlet duct

    filter screen

    air outlet window

    transitingair duct

    the indoor unit

    Installation of air duct (for MVRH)

    indoor unitstatic pressure boxair outlet duct air return duct

    11

  • 8/16/2019 IOM-Indoor Inverter Trane

    14/32

    Indoor unit installation

    Installtion of MVRF

    Cautions

    Please attach heat insulation material on the unit if the temperature inside the

    ceiling higher than 30℃ and humidity higher than 80%.

     An outdoor unit must match with only one MVRF unit, and the MVRF unit can

    not share the outdoor unit with other kinds if indoor units.

    Because of high noise, the installation should avoid noise and jar.

    The unit need a special air outlet window, and this air outlet must keep away

    from other units’air inlet to avoid the veracity of the temperature sensor.

    Make sure that there is enough space for maintenance。

    The unit should be installed in a place where the filter is easy to clean and

    detachment.

    ≥2500

    Make sure thataround theequipment, there isenough space for 

    repairing

    ≥300

    check hole

    600×600

    air inlettache(×4)

    MVRF

    he servicespace

    air outlet

    ≥800

    ≥500

    ≥500

    the service space

    floor 

    ≥50

    ≥50

    Hannging the unit

    Choose a location for hanging, fix the hanging sticks and make sure that they

    are securely installed;

    Make sure that the tache is reliable;

    Hang the tache of the unit onto the hanging sticks between nut 1and 2;

    Use nut 2 to adjust the height of the unit;

    Ensure that the unit is installed horizontally;

    Screw down nut 1 and 3 of the hanging sticks to avoid falling or vibration.

    12

  • 8/16/2019 IOM-Indoor Inverter Trane

    15/32

    Indoor unit installation

    nut1

    nut2

    nut3

    flat mat

    hanging stick

    tachenut1/2/3 hole for 

    installhanging stick

    flat mat

    unit

    unit

    MVRF175~MVRF300 MVRF400~MVRF600

    Cautions: keep the drainpipe and air inlet in a lower place,otherwise there

    might be a leakage of water. Shown as below.

    ≤1 °

    ≤1°

    drainpipedrainpipe

    air inlet air inlet

    Installation of the duct (for MVRF)

    Connect the air duct and the inlet/outlet flange of the unit with screw;

     Airproof the flange of inlet and outlet with aluminum adhesive tape to avoid

    air leakage.

    wall

    lid

    insulation board flange of inlet

    air inlet MVRF

    canvas duct

    flange of outlet

    air outlet

    a i r  d uc t ( d o w n

     wa r d )

    Cautions:

    (1) Make the air inlet duct lean down to avoid seeper.

    (2) Ensure that the air inlet can breathe in fresh air, otherwise the unit may

    malfunction.

    (3) Set heat insulation layer around the air duct in order to cut down energywaste and to prevent vapor from condensing( thickness≥25mm).

    13

  • 8/16/2019 IOM-Indoor Inverter Trane

    16/32

    Indoor unit installation

    Installation of EXV Box of indoor unit

    Cautions:

    Follow the instruction on indoor unit—“EXV Box Application identification”.

    EXV Box must be placed vertically;

     After EXV Box placed correctly, connect its inlet to the l iquid pipe from the

    outdoor unit and its outlet to the liquid pipe of the indoor unit.

    It is suggested that the length of the pipe between EXV Box and the indoor

    unit should be no more than 10m. 20m is the limitation.

    Set heat insulation layer around EXV Box to prevent vapor from condensing.

    Communication cable of the EXV Box should be connected to the indoor 

    controller.

    Dimension of EXV Box:

    outlet of EXV Box,

    connected to indoor unit

    communication cable,connected to

    the indoor controller 

    inlet of EXV Box,

    connected to liquid pipe from outdoor unit

    distance between the 2 taches 245

    width 75

    height 165

    Schematic picture for installation of EXV Box:

    SLM

    1 2 3 4 5 6 7 8

    ON DIP

    1 2 3 4 5 6 7 8

    ON DIP

    1 2 3 4 5 6

    ON DIP

    RESET

    S1 S2 S3

          A      1      B      1      A      2      B      2

          E      X      V

    EXV Box

    communication cable of the

    EXV Box(connected to the

    indoor controller)

    to gas

    pipe of 

    outdoor 

    unit

    o liquid

    pipe of 

    outdoor 

    unit

    indoor 

    controller 

    Note:MVRF175~MVRF600 do not have an EXV Box.

    14

  • 8/16/2019 IOM-Indoor Inverter Trane

    17/32

    Refrigerant pipe installation

    Three principles of installation:

      Reason Countermeasure

    Dry

    Rain water, etc. get into

    the pipe

    Blow with N →vacuum dryingCondensing water get into

    the pipe

    Clean

    Oxide formed when welding• Replace O with N when welding

    2

    2

    2

    2

    Dust from outside get into

    the pipe• Blow with N

     Airproof 

    Not completely welded• Use proper welding rod and copper pipe

    Follow basic operation rules of flared

     joint.

     Air leakage at joint of 2

    pipes

    • Exactly follow basic operation rules of

    welding.

    Exactly follow basic rules of pipe

    connecting

    Connecting refrigerant pipe with flared joint

    Use pipe cutter to cut pipes. If the diameter of the pipe is too large, metal saw

    can be used. Make sure that the sawdust will not get into the pipe;

    Install the nut onto pipe before flaring;

    Ensure that the flared pipe is concentric. Make sure that there is no damage

    on the surface of flared end. Do not make any flaws such as burr, crack,

    drape, etc.

    Lubricate the surface of flared joint with grease in order to let nut go smoothly

    through. It can avoid a pipe distortion;

    Screw down nuts with proper torsion. Do not break nuts because of screwing

    too hard;Use two wrenches to hold the pipe; Shown as below:

    15

  • 8/16/2019 IOM-Indoor Inverter Trane

    18/32

    Refrigerant pipe installation

    R 0.4~0.8

          9      0      °     ±      2      °

      4     5     °    ±     2     °

          A

    torsion wrench normal wrench

    pipe joint in the indoor unit

    nut of flared joint

    Dimension

    (mm)Dorsion

    Dimension of 

    flared end A

    (mm)

    Ø6.3514.2~17.2 N •m

    (144~176 Kgf• cm)8.7~9.1

    Ø9.5232.7~39.9 N •m

    (333~407 Kgf• cm)12.8~13.2

    Ø12.7049.5~60.3 N •m

    (504~616 Kgf• cm)16.2~16.6

    Ø15.8861.8~75.4 N •m

    (630~770 Kgf• cm)19.3~19.7

    Ø19.0592.7~118.6 N• m

    (990~1210 Kgf• cm)23.1~23.7

    Welding of refrigerant pipe

    Weld on the horizontal line or a level below. Do not weld on a level above if

    not necessary.

    welding areahand valve

    plug

    pressure adjuster 

    pressurehose

    N2 pot

    N2

    Pay attention to the direction and angle of liquid and gas pipe to avoid

    refrigerant short circuit or oil cumulation.

    When welding, fill the pipe with 0.2—0.5 Kgf/cm N .After welding, leave

    the pipe naturally cooling or cool it with N 2. Do not sprinkle cold water onto

    pipe because it will cause crack by sudden cold.

    Bend the pipe as less as possible, if the pipe must be bended, choose a large

    bending radius;

    22

    Standard for distance between sustentions of horizontal pipe is shown in the

    table below:

    Diameter(mm) < 20 25~40 50

    Maximum distance (m) 1.0 1.5 2.0

    16

  • 8/16/2019 IOM-Indoor Inverter Trane

    19/32

    Refrigerant pipe installation

    Blow wash on pipes

      Pipes must be blew by N2 after installation because during installation, there

    must be some dust and moisture getting into pipes.

     A  B

    liquid pipe

    gas pipe

    pressure adjuster outdoor unit

    indoor unit

    leave the joints unconnected temporarily,

    cover them with adhesive tape

    Use N to blow. There must be a pressure adjuster on N pot.

    Connect pressure adjuster and inlet of liquid pipe of outdoor unit with

    pressure hose.

    2 2

    22

    2

    2

    Block all the joints of liquid pipe except indoor unit A with the plugs.

    Open N pot and set the pressure to 5Kgf/cm .

    Make sure that N goes through the liquid pipe which is connected to indoor

    unit A. (Joints on the other side of indoor unit should be covered by adhesivetape to avoid dust to be blown in.)

    Blow wash:

    a. Block the liquid pipe of indoor unit A with some insulant in hand.

    b. Remove the insulant quickly when the pressure is hard to resist and let

    N eject out of the pipe( first blow wash).

    c. Perform step a and b again (second blow wash).

    d. Place a piece of clean cloth at the outlet, after N ejects onto the cloth,

    some dirt will be found on the cloth. If the cloth becomes wet, it means that

      there is water in the pipe. Blow again until there is no dirt found on the cloth

      and the cloth no longer becomes wet.

    Redo steps above on indoor unit B.

     After blow wash on liquid pipe, perform it again on gas pipe.

    Leakage test and thermal insulation on refrigerant pipe

    Step1:Perform leakage test on the indoor unit and the pipe after installation.

    Charge the system with N from liquid and gas pipe to stated pressure( unit

    for R22——28Kgf/cm , unit for R410A——38Kgf/cm ). step2:Maintain the

    pressure for 24 hours, and then check whether the pressure goes down.

    Make sure that the whole system is airtight;

    17

    2

    2

    2 2

  • 8/16/2019 IOM-Indoor Inverter Trane

    20/32

    Refrigerant pipe installation

    Caution: If temperature of the air changes in the two steps, pressure shall be

     justified with the equation below:

    actual pressure = pressure of step1 +(air temperature of step1 -

    air temperature of step2)×0.1Kgf/cm

    Perform thermal insulation on gas and liquid pipe respectively after no

    leakage on the pipe.

    2

    WRONG CORRECT

    ● Gas pipe and liquid

    pipe must be insulated

    respectively

    ● Pipe joint must be

      insulated also

    ● Insulate only gas pipe

      (Cooling Only Model)

    ● Insulate both gas and

      liquid pipe

    ● Support of insulate

    material & pipe

    liquid pipe

    the joint

    has’t be

    insulated

    liquid

    pipe

    liquid pipegas pipe

    gas pipe

    gas

    pipecontrol

    cable

    control

    cable

    cuprum pipe

    insulation

    metal

    support

    arc washer 

    control

    cable

    tie bandtie band tie band

    insulationinsulation

    insulation insulation

    18

  • 8/16/2019 IOM-Indoor Inverter Trane

    21/32

    Drainpipe installation

    Sustention of drainpipe

    The diameter of drainpipe should be adapted to the capacity of the indoor

    unit.

    Make the drainpipe as short as possible and a lean must be set;

    Maintain a steady lean to prevent water from flowing back;

    Do not force on the joint when connecting drainpipe to indoor unit;

    Space for sustention of horizontal pipe:

    Type Pipe diameter Distance

    Hard PVC pipe 25~40mm 1/100)

    hanging stick

    horizontal drain

    pipe(slope>1/100)

    MVRH/MVRF

    clear terminal

    of drainpipe

    “U” trap

    19

  • 8/16/2019 IOM-Indoor Inverter Trane

    22/32

    Drainpipe installation

    With water pump:

    Height of the drainpipe outside the indoor unit should be less than 500mm, or

    there might be a leakage of water;

    Horizontal drainpipe must have a lean no less than 1/100, and be supported

    by hanging sticks;

    1~1.5m≥20mm

    ≤500mm

    ≤300mm hanging stick

    horizontal drain pipe

    (slope>1/100)

    ceiling

    indoor unit

    centralized draining

    Without water pump:

    ≥100

    ≥100

    indoor unit

    indoor unit indoor unit indoor unitindoor unit

    indoor unit indoor unit

    ceiling

    ceiling

    central drainpipe slope≥1/100

    central drainpipe slope≥1/100

    MVRS/MVRD

    MVRH/MVRF

    With water pump:

    If more than 3 indoor units, please install the main exhaust pipe in front of the

    indoor unit which is farthest away from the main drainpipe.

    20

  • 8/16/2019 IOM-Indoor Inverter Trane

    23/32

    Drainpipe installation

    1~1.5m

    ≤500

    hanging

    stick

    main exhaust pipe

    central draipipe

    slope≥1/100

    indoor unit indoor unit indoor unit

    ceilingmain drainpipe

    Draining test and thermal insulation of drainpipe

    Perform draining test after drainpipe installation: Inject 2L water into the

    indoor unit and make sure that the water flows out from drainpipe;

    If the indoor unit has a water pump, run the unit in cooling mode and check its

    draining;

    Make sure that there is no water leakage;

    Perform thermal insulation to drainpipe after draining test.

    MVRS/MVRD

    drainpipe drainpipe

    MVRH/MVRF

    21

  • 8/16/2019 IOM-Indoor Inverter Trane

    24/32

    Installation of power supply and

    communication cable

    Choose power supply cable and

    communication cable under local

    or national rules;

    Protect all wires with wire tube;

    Use specified wires and make sure

    that they are steadily connected.

    Do not force on terminal block.

    Specifications for

    power supply cable

    Specifications for power supply

    cable of indoor unit are shown as

    below:

    power supplyvoltage

    (V)

    Z

    power 

    supply cable

    ground

    wire

    220V~/50H 242/198   ≥1.5mm2 1.5mm2

    When tota l power is over

    1700W ( e.g. units with electric

    hea t e r ) , d i am e t e r o f t he

    power supply cable should be

    enlarged.

    Distr ibut ion box should have

    a fuse and switch for each

    indoor unit , considering the

    capacity of each.

    If a breaker is connected to more

    than one indoor unit, the breaker

    should have a larger capacity;

    Specifications for

    communication cable

    Use 0.75-1.25 mm polythene STP

    as communication cable between

    indoor and outdoor units;

    Do not connect power supply

    2

    cable to communication port!

    Communicat ion cables must

    be ins ta l led. Tota l length of

    communication cables should be

    less than 1000m.

    Do not connect communication

    cables when power is on. Do not

    pull out communication cables

    when power is on. Do that after the

    power is off.

    To avoid the interference of strong

    signal, communication cables must

    be screened by STP.

    Choose STP which has a tighter

    screen layer, as shown in the

    picture below.

    Do not connect signal A with signal

    B, as shown in the picture below.When power supply and communication

    cables are parallel,maintain a

    necessary distance between

    power supply and communication

    cables.

     A:Outside protecting layer (PVC)

    B:Screen layer

    C:Insulation material

    D:Conductor (copper )

     A1 B1  A1 B1

    Indoor controller 1 Indoor controller 2

    communication port communication port

    Connect A with B,wrong

    22

  • 8/16/2019 IOM-Indoor Inverter Trane

    25/32

    Installation of power supply and

    communication cable

    Installation of power supply cablepower supply

    L2L1 L3 N

    indoor unit 1

    L2L1 L3 N

    indoor unit 2 indoor unit i......

     fuse

    L2L1 L3 N

    RSTN RSTN

    switch

     fuse

     fuse  fuse

    switch

    switch

    switch switch

     fuse

    Installation of communication cable

    。。。

     A2 B2

    communication port

    Slave outdoor controller 1

    Slave outdoor controller 2

     A2 B2

    communication port

    communication cable

    Main outdoor controller 

    screen layer must be grounded with outdoor unit .

     Indoor controll er 1 I ndoor cont roller 2 Indoor contr ol ler i

    communication port communication port communication port

    J15 A1 B1

    to central

    control

    devices

    (optional)  A1 B1 A2 B2  A B

    communication cable

    communication cable shouldbe layed as bus structure.

    J15 of last

    unit on main

    bus should be

    on

     A1 B1 A1 B1

    23

  • 8/16/2019 IOM-Indoor Inverter Trane

    26/32

    Installation of communication cable

    for wired controller 

    Installation of communication cable:

    SLM

    1 2 3 4 5 6 7 8

    ON DIP

    1 2 3 4 5 6 7 8

    ON DIP

    1 2 3 4 5 6

    ON DIP

    RESET

    S1 S2 S3

          A      1      B      1      A      2      B      2

    ON/OFF

    SU N M ON T U E WED T H U F R I ST A

    PM

    开机

    关机

     Indoor controller 

    communication cable for

    wired controller

    Some communication cable for wired controller is offered with the indoor unit.

    If not enough for installation, it can be bought from the franchiser.

    Fasten

     After the indoor unit is installed, educe communication cable from indoor unit;

    Remove backboard from wired controller;

    Fasten dead plate and backboard on the wall with tapping screw. The height

    should be above 1.5m to prevent the controller from being reset by kids;

    Connect indoor controller with wired controller by communication cable throughbackboard;

     Aim the cover of wired controller at the backboard. Push it, you will hear a

    click, it means wired controller is steadily fixed on the wall.

    (The dead plate is offered with wired controller)

    backboard

    cover of wired controller dead plate

    tapping screw

    wall

    communication cable

    24

  • 8/16/2019 IOM-Indoor Inverter Trane

    27/32

    Installation of communication cable:

    Installation for centralized

    controller 

    。。。

     A B

    the indoor 

    unit 1

    communication cableof the indoor and

    outdoor unit

     A1 B1

     A1 B1   A1 B1

     A B

    communication cable

    of centralizedcontroller 

    method 1:

    method 2:

    GND

    transformer 

    input:220VACoutput:7.5VDC

    power supply:

    220V ~

     A1 B1GND

     A1 B1

     A1 B1   A1 B1 A1 B1

     A1 B1 A2 B2

     A1 B1 A2 B2

    +

    。。。

    the indoor 

    unit 2

    the indoor 

    unit i

    centralizedcontroller 

    communication cable

    of the indoor and

    outdoor unit

    the indoor unit 1

    the indoor unit 2

    the indoor unit i

    power supply:220V ~

    transformer 

    input:220VAC

    output:7.5VDC

    centralizedcontroller 

    communication cableof centralized

    controller 

    Fasten

    Fix the centralized controller to the wall with tapping screw. Just as the installation of wired controller.

    There is no communication cable with the centralized controller. Communication cable can be bought from franchiser.

    25

    +

  • 8/16/2019 IOM-Indoor Inverter Trane

    28/32

    Instruction on code setting

    IP address of indoor unit will be distributed by outdoor controller, so it is not

    necessary to set it.

    Capacity and model code was set when the production left factory, make sure

    that they are correct.

    SLM

    1 2 3 4 5 6 7 8

    ON DIP

    1 2 3 4 5 6 7 8

    ON DIP

    1 2 3 4 5 6

    ON DIP

    RESET

    S1 S2 S3

          A      1      B      1      A      2      B      2

    Indoor controller 

    capacity

    code

    function

    code

    model

    code

    S1: Capacity code of indoor unit

    CapacityS1

    1 2 3 4 5 6 7 8

    MVR*022 0 0 0 0 1 0 0 0

    MVR*025 0 0 0 0 1 0 0 1

    MVR*028 0 0 0 0 1 0 1 0

    MVR*032 0 0 0 0 1 1 0 0

    MVR*036 0 0 0 0 1 1 1 1

    MVR*040 0 0 0 1 0 0 0 0

    MVR*045 0 0 0 1 0 0 1 0

    MVR*050 0 0 0 1 0 0 1 1

    MVR*056 0 0 0 1 0 1 0 0

    MVR*063 0 0 0 1 1 0 0 1

    MVR*071 0 0 0 1 1 1 0 0

    MVR*080 0 0 0 1 1 1 1 0

    MVR*090 0 0 1 0 0 0 1 1

    MVR*100 0 0 1 0 1 0 0 0

    MVR*112 0 0 1 0 1 1 0 1

    MVR*125 0 0 1 1 0 0 1 0

    MVR*140 0 0 1 1 1 1 0 0

    Code setting of indoor unit

    26

  • 8/16/2019 IOM-Indoor Inverter Trane

    29/32

    Example:If the unit is MVR*022,then S1 is 00001000,shown as below:

    S1

    S3:Model and function code

    Number Function 0 1

    S3

    1

    -

    / /

    2 / /

    3 Electric heater 2

    Electric heater 1

    Without electric

    heater 2

    Without electric

    heater 1

    With electric

    heater 2

    With electric

    heater 14

    ModelS3

    5 6 7 8

    MVRD

    MVRS

    MVRH

    MVRC

    MVRX

    MVRH

    MVRF

    0 0 0 0

    0 0 0 1

    0 0 1 0

    0 0 1 1

    0 1 0 0

    0 1 0 1

    0 1 1 0

    Example: MVRX, with 1 electric heater, then S3 is 00010100,shown as below:

    S3

    Code setting of indoor unit

    27

  • 8/16/2019 IOM-Indoor Inverter Trane

    30/32

    Direction on failures

    Solution of easy problems

    Failure Reason Solution

    The fan of the indoor unit

    does not work.

    Room temperature is higher (when heating) or lower

    (when cooling) than set temperature.Reset temperature of the room

    When start running in heating mode, fan of indoor unit

    does not work at first. System is avoiding to blow cold air in.Wait 4 minutes

    The unit does not work.Power supply is off Check and open power supply“timer on” function is set. Cancel the function or wait

    Fuse of the circuit is burnt. Change a new fuse

    Cool or warm wind is not

    adequate.

    Filter is too dirty. Clean or change the filter

    Ventilation of the indoor unit is not goodRemove the blockage

    Ventilation of outdoor unit is not good.

    Wireless remote controller 

    does not display clearly or 

    does not work.

    Voltage of battery is not adequate Change battery

    Battery is not correctly installed. Reinstall correctly

    Wireless remote controller is too far away from the unit.

    (over 6 meters)

    Get closer to the unit

    Electric appliance such as fluorescent lamp is turning

    on or off Wait a second

    Condensing water appearson the panel of indoor unit.  Air moisture is too great. Dehumidify

    The indoor unit might stop

    when the system is running

    in heating mode.

    System is defrosting. Wait until defrosting is over

    Fan stops working when

    dehumidifying.

    Do fan and compressor run or not when dehumidifying is

    controlled by program. This phenomenon is normal.

    Wait until system works normally

    again.

    Solution of failureIf users cannot solve the problem, please contact with local repair department and record the failure code displayed

    on wired controller or wireless remote controller:

    If failure happens when wireless remote controller is being used, the defrost light of remote signal receiver on the indoor 

    unit will glitter (once per second, 2.5 seconds between groups):

    Glitter times Failure Glitter times Failure

    1 Failure on indoor temperature sensor 2 Failure on temperature sensor at inlet

    3Failure on temperature sensor at middle of the heat

    exchanger 4 Failure on temperature sensor at outlet

    5

    Failure on communication between indoor and

    outdoor unit 6 Conflict between running modes

    28

  • 8/16/2019 IOM-Indoor Inverter Trane

    31/32

    If failure happens when wired controller is being used, failure codes will display on wired controller. Failure codes

    are shown as below:

    Failure code Failure

    Indoor unit

    00 Failure on communication between indoor and outdoor unit

    01 Failure on sensor of indoor unit

    02 Conflict between running modes

    Master unit

    10 Fire alarm

    11 Failure on sensor of outdoor unit

    12 Compressor or fan overloading

    13 Compressor contactor conglutination

    14 Failure on parameter overtop the set area

    15 General failure

    16 System failure

    Note: When failure happens on the 1# slave unit, the failure code will display “2※” on wired controller. When failure

    happens on the 2# slave unit, the failure code will display “3※” on wired controller. For example: 33 is the failure of 

    compressor contactor conglutination which happens on the 2# slave unit.

    If failure happens when centralized controller is being used, failure code will display on centralized controller.

    Failure code is shown as below:

    Code Meaning Code Meaning

    0 High pressure exceeds limitation 20 Overloading of compressor 3

    1 Overloading of fan 21 Failure on sensor of low pressure

    2 - 22 Failure on sensor of high pressure

    3 Fire alarm 23 -

    4 - 24 Conglutination on contactor 1

    5 - 25 Conglutination on contactor 2

    6 - 26 Conglutination on contactor 3

    7 - 27 Slave unit 1 failure in communication

    8 TH1 failure 28 Slave unit 2 failure in communication

    9 TH2 failure 29 Slave unit 3 failure in communication

    10 TH3 failure 30 -

    11 TH4 failure 31 Memory failure

    12 TH5 failure 32 Refrigerant leakage

    13 TH6 failure 33 Four-way valve failure

    14 TH7 failure 34 Little superheat

    15 TH8 failure 35 Low pressure exceeds limitation

    16 Failure on sensor 1 of fan 36 Exhaust temperature exceeds limitation

    17 Failure on sensor 2 of fan 37 Environment temperature exceeds limitation

    18 Overloading of compressor 1

    Overloading of compressor 2

    38 No communication

    1

    101~164 Failure on communication between indoor and outdoor unit.132 means Failure on communication between 32#indoor unit and the outdoor unit.

    9 39 System error  

    Direction on failures

    29

  • 8/16/2019 IOM-Indoor Inverter Trane

    32/32

    Trane

    www.trane.com

    LiteratureOrder Number 

    Date

    Supersedes

    Stocking Location

    VRF-SVN02A-EN

    Sep 2008

    New

    China