ipl - scag power equipment€¦ · 3 section 8 r ref. no. part no. description caster assembly 1...

ILLUSTRATEDPARTS MANUAL

Part No. 06300Printed 7/16

Printed in USA

© 2016Scag Power EquipmentDivision of Metalcraft of Mayville, Inc.

Model SWZWalk-Behind

IPL30

31

32

33

34

2933

36

37

40

39

38

41

35

1818

THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS:

SWZ36A-14FS with a serial number of L2400001 to L2499999SWZ48V-15FS with a serial number of K9100001 to K9199999SWZ52V-18FS with a serial number of K9200001 to K9299999SWZL52V-18FS with a serial number of M1600001 to M1699999SWZL52V-22FSE with a serial number of M1700001 to M1799999SWZL61V-22FSE with a serial number of M1800001 to M1899999

I

RTable of Contents

Table of ContentsNOTES ................................................................................................................................................................2

CASTER ASSEMBLY .........................................................................................................................................3

36A CUTTER DECK ...........................................................................................................................................4

48V & 52V CUTTER DECKS .............................................................................................................................6

61V CUTTER DECK ...........................................................................................................................................8

ENGINE DECK - MANUAL START ..................................................................................................................10

ENGINE DECK - ELECTRIC START ...............................................................................................................12

DRIVE AND BRAKE COMPONENTS ..............................................................................................................14

HANDLE ASSEMBLY - 16" SMALL FRAME ..................................................................................................16

HANDLE ASSEMBLY - 20" LARGE FRAME ..................................................................................................18

SWZ FUEL SYSTEM ........................................................................................................................................20

HYDRAULIC ASSEMBLY.................................................................................................................................22

HYDRAULIC PUMP ASSEMBLY .....................................................................................................................24

WIRE HARNESSES .........................................................................................................................................26

SWZ ELECTRICAL SCHEMATIC - RECOIL START .......................................................................................28

SWZ ELECTRICAL SCHEMATIC - ELECTRIC START ..................................................................................29

REPLACEMENT DECALS AND INFORMATION PLATES .............................................................................30

2

R Section 8

NOTES

3

RSection 8

Ref. No.

Part No. Description

CASTER ASSEMBLY

1 04066-01 Quick Pin2 43037-01 Spacer, Spacer Yoke, 1/2" Long3 48100-01 Bronze Bearing4 48114-04 Greasing Fitting5 46082 Support Assembly (Incl. #3 & #4)6 45006 Caster Yoke7 04021-07 Nut, Elastic Stop 1/2-138 43022 Sleeve, Caster Wheel Bearing9 04001-37 Bolt, Hex Head 1/2-13 x 5-1/2"10 See Note Flat-Free Tire Assy. (Incl. #11, #12, #13)11 48114-03 Grease Fitting, 45 Degree 1/4-2812 481770 Retainer, Caster Wheel Bearing13 481769 Roller Bearing, Caster Wheel

1 2

3

4

3

2

6 5

8

9

7

10

SW-SWZ2006CSTR

12

1311

-NOTE-Front Caster Wheel Replacement

Use part number 485778 (caster wheel8.8” ) when replacing a caster wheel for

the following serial number ranges:

Model Serial NumberSWZ36A-14FS L2400049 - L2400192SWZ48V-15FS K9100457 - K9100718SWZ52V-18FS K9200335 - K9200384

SWZL52V-18FS M1600001 - M1600048SWZL52V-22FSE M1700001 - M1700048SWZL61V-22FSE M1800001 - M1800026

All model and serial number unitsoutside of this serial number range, use

part number 9275.

4

R Section 8

36A CUTTER DECK

2118

14

1

2020A

22

29

11

27

26

28

29

27

30

28

11

32

31

26

34

36

35

33

33

SWZ2016CD36A

2325

53

2

8

46

5

54

3

49

47

6

50

51

48

5

A

2439

11

10

17

16

1515A

12

11

13

21

7

30A

52

52

19

5755

58

56

25

43

59

60

61

62

42

24

42

A

9

44

41

38

37

45

24

55

40

63

55

64

5

RSection 8

36A CUTTER DECK

Ref. No.

Part No. Description 36Ref. No.

Part No. Description 36

12356789101112

13141515A16171819

2020A

212223242526272829303132333435

461848461663433124810224364404001-1544358904001-5104063-084359204001-175

48224504019-0348170748171104043-0604001-4146102304017-16

461356*462469*42587204021-1004001-0946203004043-0404029-034827444892604001-17204020-094820404021-2204021-0504019-0404004-0204017-37

Cutter Deck w/DecalsCutter Spindle AssemblySpacer, OutsideBearing, TaperedSpindle HousingBolt, 5/16-18 x 4-3/4"Spindle ShaftBolt, 3/8-16 x 3-3/4" Hex HeadKey, 1/4 x 1/4 x 2"Spacer, Cutter Blade - SmallBolt, 5/16-18 x 1-1/2" Hex Head Grade 8Spring, Chute ReturnNut 5/16-18 Serrated FlangeCutter Blade, 18"Cutter Blade, 18 Hi-LiftFlatwasher, 5/8 WHex Hd. Bolt, 5/8-11 x 9-1/2"Caster AssemblyCpscrw,5/16-18 x 3/4" Ser.Flg. Hex HeadDischarge ChuteCA Discharge ChuteTurbo BaffleHex Nut, 5/16-18 Elastic StopHex Hd Bolt, 5/16-18 x 1"Belt Cover Assy (Incl. Decal)Flat Washer, 3/8" SpecialWing Nut, 3/8-16PulleyTapered HubHex Hd. Bolt, 1/4-20 x 1"Hex Nut, 5/8-11Belt, Blade DriveElastic Stop Nut, 5/16-18 Grade 8Hex Nut, 3/8-16 Center LocknutNut, 3/8-16 Serrated FlangeSupport, Belt CoverCpscrw, 1/2-13 x 1=1/4" Ser.Flg. HH

xxxxxxxxxxx

xxxxxxxx

xxxxxxxxxxxxxxxxxx

3637383940414243444546474849505152535455565758596061626364

04117-044327704041-1204021-09436814618414822404001-624407848321548102443297432964810354867748102548436804029-0448114-0404021-0904030-0304003-2342378348317404003-1204040-0404021-04424367424661

Nut, 1/2-13 Flange Elastic StopSpacer, J-HookFlatwasher, 3/8 x 1-1/2 x 16 GAElastic Stop Nut, 3/8-16Idler PivotIdler Arm Assy. (Inc. 42)BearingCpscrw, 3/8-16 x 3-1/4" Hex HeadJ-HookIdler Pulley, Belt ClutchSeal, Cutter SpindleSpindle BushingSpacer, InsideNut,1.06-18Relief Fitting, Cutter SpindleSeal, Cutter SpindleCap, SpindleWing Nut, 3/8-16 (Small) RH sideGrease FittingNut, Hex Elastic Stop 3/8-16Lock Washer, 5/16"Bolt, Carriage 3/8-16 x 1"Baffle WeldmentPad, Deck WearBolt, Carriage 5/16-18 x 3/4"Flatwasher, 5/16"Hex Nut, 5/16-18 Center LocknutDust ShieldHeatshield

xxxxxxxxxxxxxxxxxxxxxxxxxxxxx

* = California Models Only (not shown)

6

R Section 8

48V & 52V CUTTER DECKS

SW-06CD48V-52V

7

55

57

56

54

66

5

3

51

8

6

5

10

16

1515A

11

64

65

11

12

17

38

71

14

14

18 22

1

24

2634

37

35 40 39

30

11

28

4

2930

28

32

29

11

33

11

2930

28

4

49

36

62

45

2562

36

47

25

9

2536

2648

25

43

21

67

2213

A 72

31

2619

23

20

50

73

2

74

62

25

62

36

A

59

42

52

49

53

61

25

36

60

74

36

75

69

58

27

6344

41

46

68

70

36

7

RSection 8

48V & 52V CUTTER DECKS

Ref. No.

Part No. Description 48 52Ref. No.

Part No. Description 48 52

11*1*23456789101112

13

1415

15A

16

17

18192021

22

23

24

2526272829

303132

33

461852461855461992461663432964827444810224364448114-04435894368204063-084359204001-175

04001-154

04019-0348170648170748171048171104043-06

04001-41

46102348436804017-16461844462473**425619**461845462475**424211**04021-10

04001-11

46239446239504043-0404029-0304110-034892604001-172

04020-09482748480874828548089483518

Cutter Deck w/DecalsCutter Deck w/DecalsCutter Deck w/DecalsSpindle AssemblySpacer, InsidePulleyTapered BearingSpindle HousingGrease Fitting Str. 5/16"Spindle ShaftIdler PivotKey, 1/4 x 1/4 x 2"Spacer, Cutter Blade - SmallBolt, 5/16-18 x 1-1/2" Hex Head Gr. 8Bolt, 5/16-18 x 4-3/4" Hex HeadSerr. Flange Nut, 5/16-18Cutter Blade 16-1/2"Cutter Blade 18"Cutter Blade 16-1/2 Hi-LiftCutter Blade 18 Hi-LiftFlatwasher,5/8" (.688 x 1.75 x .134)Hex Head Bolt, 5/8-11 x 9-1/2"Caster AssemblyCap, SpindleCapscrew, 5/16-18 x 3/4"Discharge Chute 48VCA Discharge Chute, 48VTurbo Baffle, 48VDischarge Chute 52VCA Discharge Chute, 52VTurbo Baffle, 52VNut, 5/16-18 Elastic Elastic StopBolt, 5/16-18 x 1-1/2" Hex HeadBelt Cover (Incl. decals)Belt Cover (Incl. decals)Flat Washer, 3/8" SpecialWing Nut, 3/8-16 (Large)U-Nut, 3/8-16Tapered HubBolt, 1/4-20 x 1" Hex Head Grade 8Nut, 5/8-11 HexPulley, DoubleBelt, RH Blade DriveBelt, RH Blade DriveBelt, Blade DriveBelt, Blade Drive

x

xxxxxxxxxxx

x

xx

x

x

x

xxxxxx

x

x

x

xxx

x

xxx

x

xxxxxxxxxxxxx

x

x

x

xx

x

xxx

xxxx

x

xxxxxx

xx

x

x

343536373839

4041

42

4344454647484950

5152535455

56575859

606162636465666768

69

707172737475

04021-0504019-0404021-0904004-0204001-0904017-37

04117-0404021-04

44078430284818104040-04461091483176430284307704041-1204001-31

481024461841432774867743312

43297481035481625-0104001-51

436814832154822404003-124822954594448102548337842483942484004001-62

04003-2342466104021-2204030-0342436704001-22

Nut, 3/8-16, Nut CenterlockNut, 3/8-16, Serrated FlangeNut, 3/8-16 Elastic StopBolt, 5/16-18 x 1" Hex HeadBolt, 5/16-18 x 1" Hex HeadCpscrw, 1/2-13 x 1-1/4" Ser.Flg. HHNut, 1/2-13 Flange El. StopHex Nut, 5/16-18 Center LocknutJ-Hook, 48VJ-Hook, 52VIdler Pulley, “V” GrooveFlatwasher, 5/16"Idler Arm Assy. (Incl. 62)Pad, Deck WearJ-Rod, Idler PulleySpacer, J-RodWasher, 3/8 x 1-1/2 x 16 ga.Bolt, 3/8-16 x 2-1/2" Hex HeadSeal, Cutter SpindleIdler Arm Assy (Includes 62)Spacer, J-RodRelief Fitting, Cutter SpindleSpacer, Outside, Cutter SpindleSpindle BushingNut, Cutter SpindleKnob, w/studBolt, 3/8-16 x 3-3/4" Hex HeadIdler PivotIdler Pulley, Belt ClutchBearingBolt, Carriage 5/16-18 x 3/4"Guide RollerRoller ShaftSeal, Cutter SpindleSpring, Chute ReturnBaffle Weldment 48VBaffle Weldment 52VBolt, 3/8-16 x 3-1/4" Hex HeadBolt, Carriage 3/8-16 x 1"HeatshieldNut, Hex Lock 5/16-18Lock Washer 5/16"Dust ShieldBolt, 3/8-16 x 2-3/4" Hex Head

xxxx

x

xx

x

xxxxxxxx

xxxxx

xxxx

xxxxxxxxx

x

xxxxxx

xxxxxx

xx

xxxxxxxxx

xxxxx

xxxx

xxxxxxxx

xx

xxxxxx

*Measure the engine deck to determine frame size. 461855 is for small frame (16") & 461992 is for large frame (20")

**California Models Only (not shown)

8

R Section 8

61V CUTTER DECK

SW-06CD48V-52V

7

55

57

56

54

66

5

3

51

8

6

5

10

16

1515A

11

64

65

11

12

17

38

71

14

14

18 22

1

24

2634

37

35 40 39

30

11

28

4

2930

28

32

29

11

33

11

2930

28

4

49

36

62

45

2562

36

47

25

9

2536

2648

25

43

21

67

2213

A 72

31

2619

23

20

50

73

2

74

62

25

62

36

A

59

42

52

49

53

61

25

36

60

74

36

75

69

58

27

6344

41

46

68

70

36

9

RSection 8

61V CUTTER DECK

Ref. No.

Part No. DescriptionRef. No.


12345678910111213141515A1617181920212223242526272829303132333435363738394041424344

461860461663432964827454810224364448114-04435894368204063-084359204001-17504001-15404019-0348170848171204043-0604001-4146102348436804017-1646184604021-1004001-1146186804043-0404029-0304110-034892604001-17204020-0948940482654808804021-0504019-0404021-0904004-0204001-0904017-3704117-0404021-04440784818104040-04

Cutter Deck w/DecalsSpindle AssemblySpacer, InsidePulleyTapered BearingSpindle HousingGrease Fitting Str. 5/16"Spindle ShaftIdler PivotKey, 1/4 x 1/4 x 2"Spacer, Cutter Blade - SmallBolt, 5/16-18 x 1-1/2" Hex Head Gr. 8Bolt, 5/16-18 x 4-3/4" Hex HeadSerr. Flange Nut, 5/16-18Cutter Blade 21"Cutter Blade 21" Hi-LiftFlatwasher,5/8" (.688 x 1.75 x .134)Hex Head Bolt, 5/8-11 x 9-1/2"Caster AssemblyCap, SpindleCapscrew, 5/16-18 x 3/4"Discharge Chute 61VNut, 5/16-18 Elastic Elastic StopBolt, 5/16-18 x 1-1/2" Hex HeadBelt Cover (Incl. decals)Flat Washer, 3/8" SpecialWing Nut, 3/8-16 (Large)U-Nut, 3/8-16Tapered HubBolt, 1/4-20 x 1" Hex Head Grade 8Nut, 5/8-11 HexPulley, DoubleBelt, RH Blade DriveBelt, Blade DriveNut, 3/8-16, Nut CenterlockNut, 3/8-16, Serrated FlangeNut, 3/8-16 Elastic StopBolt, 5/16-18 x 1" Hex HeadBolt, 5/16-18 x 1" Hex HeadCpscrw, 1/2-13 x 1-1/4" Ser.Flg. HHNut, 1/2-13 Flange Elastic StopHex Nut, 5/16-18 Center LocknutJ-Hook, 61VIdler Pulley, “V” GrooveFlatwasher, 5/16"

45464748495051525354555657585960616263646566676869707172737475

461091483176430284307704041-1204001-3148102446184143277486774331243297481035481625-0104001-51436814832154822404003-124822954594448102548337842484104001-6204003-2342473004021-2204030-0342436704001-22

Idler Arm Assy. (Incl. 62)Pad, Deck WearJ-Rod, Idler PulleySpacer, J-RodWasher, 3/8 x 1-1/2 x 16 ga.Bolt, 3/8-16 x 2-1/2" Hex HeadSeal, Cutter SpindleIdler Arm Assy (Includes 62)Spacer, J-Rod Relief Fitting, Cutter SpindleSpacer, Outside, Cutter SpindleSpindle BushingNut, Cutter SpindleKnob, w/studBolt, 3/8-16 x 3-3/4" Hex HeadIdler PivotIdler Pulley, Belt ClutchBearingBolt, Carriage 5/16-18 x 3/4"Guide RollerRoller ShaftSeal, Cutter SpindleSpring, Chute ReturnBaffle Weldment 61VBolt, 3/8-16 x 3-1/4" Hex HeadBolt, Carriage 3/8-16 x 1"HeatshieldNut, Hex Lock 5/16-18Lock Washer 5/16"Dust ShieldBolt, 3/8-16 x 2-3/4" Hex Head

10

R Section 8

ENGINE DECK - MANUAL START


SWZ 2013 EDMAN

10

88A

3

14

13

189

77A

5

11

1212A

15

17

1

19

1616A

4

6

4

2

20

21

11

RSection 8


Ref. No.


1

2345677A88A910111212A1314151616A1718192021

48501448501548501642462042137048030-0904003-0404021-10454184541942466142473004019-0348028-0504003-1142400242400904043-0404021-0904030-0446228746228804001-320400-1704002-0604031-03484620

Engine, Kawasaki 14FS (FS481V)Engine, Kawasaki 15FS (FS541V)Engine, Kawasaki 18FS (FS600V)Plate, Clutch BracketClutch BracketClampBolt, Carriage 5/16-18 x 1"Nut, 5/16-18 Elastic StopPulley Guard, 16" Small FramePulley Guard, 20" Large FrameHeatshield, 16" Small FrameHeatshield, 20" Large FrameNut, 5/16-18 Serr. FlangeCable Tie Bolt, Carriage 3/8-16 x 1-1/4"Brace, 16" Small FrameBrace, 20" Large FrameFlatwasher, .391 x .938 x .105Nut, 3/8-16 Elastic StopLockwasher, 3/8"Engine Deck, 16" Wide w/DecalsEngine Deck, 20" Wide w/DecalsBolt, Hex Head 3/8-16 x 1-1/4"Bolt, 5/16-18 x 2" Hex HeadBolt, Hex Head M8-1.25 x 16Lockwasher, 5/16" Ext. ToothMuffler, Kawasaki FS/FX

12

R Section 8

ENGINE DECK - ELECTRIC START

SWZ 2013 EDELCT

5

10

12

13

11

14

15

19

18

1626

6

17

8

32

7

9RED BLK

2526

33

30

31

23 2229

28

20

21

3

4

27

1

24

30

28

30

2

34

35

36

37

38

39

13

RSection 8

ENGINE DECK - ELECTRIC START

Ref. No.


1234567891011121314151617181920212223242526272829303132

33343536373839

48501742462004030-0404001-3242473004003-124812642330848029-1448028-05**04001-4404020-02480994239204029-014237464866104003-0104003-1142400904043-0404021-0946228804001-1704019-0304001-0804021-1004003-0448030-0942137048029-1348029-064541904002-0604031-03484326484327481259483278

Engine, Kawasaki FS22 (FS651V) Plate, Clutch BracketLock Washer 3/8"Bolt, Hex Head 3/8-16 x 1-1/4"Heatshield, 20" Large FrameCarriage Bolt, 5/16-18 x .75"Rubber BootBattery BoxBattery Cable, 31.5" BlackCable TieBattery (Not Available Through Scag)Bolt, 1/4-20 x 1/2"Nut, 1/4-20PadBattery CoverWing Nut, 1/4-20Battery SupportPad, RubberBolt, 1/4-20 x 6" CarriageCarriage Bolt, 3/8-16 X 1-1/4"Brace, 20" Large FrameFlat Washer .391 x .938 x .105Nut, 3/8-16 Elastic StopEngine Deck, 20" Wide, w/decalsBolt, 5/16-18 x 2" Hex HeadNut, 5/16-18 Serr. FlangeHex Head Bolt, 5/16-18 x .75"Nut, 5/16-18 Elastic StopCarriage Bolt, 5/16-18 x 1"ClampClutch BracketBattery Cable, 25" RedBattery Cable, 18" RedPulley Guard, 20" FrameBolt, Hex Head M8-1.25 x 16Lockwasher, 5/16" Ext. ToothMufflerExhaust ManifoldClamp, Muffler 1-1/4" Dia.Solenoid

14

R Section 8

DRIVE AND BRAKE COMPONENTSDRIVE AND BRAKE COMPONENTS

50

47

50

24 24A

25

34 36

37 41

1

39

38

38

51

42

42

46

47

53

44

35

SWZ05D&BC

3, 3A

43

2

78

A

4

6

26

27

28

33

31

32

2930

2322

B5

B

54 55

56

57

58

59

60

56

17

12

13

15

14

16

20

1819

21

49

452

A

2

11

710, 10A

9

492

37

61

48

40

15

RSection 8

DRIVE AND BRAKE COMPONENTS

Ref. No.


1233A4567891010A111213141516171819202122232424A25262728293031323334353637383940414243444546474849505152535455565758596061

48187604001-19458424585404062-0104003-124412604019-044341548114-05458604586104001-464816184818904222144867904028-0248150242221504008-014692848147004063-07481416485534858746139704041-2804030-0504102-0542253448030-0904021-1048171642253304001-1248275504001-1304021-054822446178304001-17248183504019-0304050-0204063-2904041-0748321348264948208504030-0404063-14435044303242271304001-5404001-16104043-0448187304001-5904021-0904019-0204001-151

Ring, SplitBolt, 3/8-16 x 1" Hex HeadBrake Shaft Assembly Weldment, 16" Small FrameBrake Shaft Assembly Weldment, 20" Large FrameHair Pin Cotter, .094 x 1.62Carrage Bolt, 5/16-18 x .75"Rod, Brake LowerNut, 3/8-16 Serr. FlangeBushing, BrakeGrease FittingBrake Actuator Weldment-LHBrake Actuator Weldment-RHBolt, 3/8-16 x 2-1/4"Tire, 16 x 6.50, 4 plyRim AssyLock Washer, Wheel MotorHex Castle Nut, 3/4-28 UNEFNut, LugWheel Assy., (incl. 12,13)Brake Drum1/2-20 Serrated BoltHub, WheelBrake Band, 7.5"Key, 3/16 X .75 WoodruffWheel MotorBelt, Pump Drive, 16" Small FrameBelt, Pump Drive, 20" Large FrameElectric ClutchFlat Washer .469 x 1.75 x .25Lock Washer, 7/16"Hex Head Bolt, 7/16-20 x 2-3/4"Plate, BackingClampNut, 5/16-18 Elastic StopRubber Pad, Clutch StopRetainer, Clutch StopHex Head Bolt, 5/16-18 x 1.75"Pulley, Pump Drive EngineHex Head Bolt, 5/16-18 x 2.75"Nut, 3/8-16 Center LockBall BearingsIdler Arm Weldment, Pump (incl. 38)Bolt, Hex Head 1/4-20 x 1" Grd 8Spring, Pump Belt IdlerNut, 5/16-18 Serr. FlangeRetaining Ring, 3/4" Ext. "E"Key, 1/4x1/4 x 3.75"Flat Washer, 3/8"Pulley, Idler 4.5"Pulley, Pump ShaftTapered HubLockwasher, 3/8"Key, 5.0 x 5.0 x 25mmPivot, Idler (Long)Swivel JointBase, Idler PivotBolt, Hex Head 3/8-16 x 3"Bolt, Hex Head 3/8-16 x 2.75"Flatwasher 3/8" ChainBolt, Hex Head 1/4-20 x 1.25"Nut, Hex Elastic Stop 3/8-16Nut, Serrated Flange 1/4-20Bolt, Hex Head 3/8-16 x 2.63"

16

R Section 8

HANDLE ASSEMBLY - 16" SMALL FRAME

87

15

8

2

76

5

34

1

20

2324

26

30

34

3432

3

37

36

61

39

67

38

37

35

40

37

38

3

11 27

9

2119

17

14

13

11

18

19

28

10

42

12

40

SWZ 15 SFHAN

40

60

75

82

61

868580

81

8879

B

76

99

65

98

73

93

78

79B

95

58

63

48

61

88

37

66

52

8266

6

73

46

43

70

4445

51

42

4749

11

24

72

C

3

C33

78

53

97

84

57

92

100

64

9610

4154

77

58

65

74

91

7183

50

60

59

62

45 11

56

5529

94

69

44

45

89

90

15

16

16

11

68

A

22

16

24

25

31

A

SCAG

PO

WER E

QU

IPM

EN

T

101

60

17

RSection 8

HANDLE ASSEMBLY - 16" SMALL FRAME

Ref. No.



12345678910111213141516

17181920

2122232425262728293031323334353637383940414243444546474849505152

4619764267504062-02452824308604001-2048493-014809204014-0104021-0804021-1004010-014894604019-01483142451917451915483957482686486094612424612414871748316104032-0104040-1504021-1004001-1704001-5348316004030-044414148304004017-2748347004019-044414245156204012-02463354316604063-1304060-0604021-104822304017-1704019-03422795435364840904001-6948494-024352204041-08

Upper Handle Wlmt. W/DecalsQuadrant, Speed ControlHairpin, .094 x 1.19Lever, Speed AdjustmentBushing, Speed Adjustment LeverHex Head Bolt, 3/8-16 x 1.5"Ball PlungerKnob, Speed AdjustmentCapscrew, 1/4-20 x 3/4" FHHSNut, 1/4-20 Elastic StopNut, 5/16-18 Elastic StopScrew, #10-32 x 1/2" PW HDThrottle ControlNut, #10-32 Serr. FlangeBushingHandle, Oper. Presence-RHHandle, Oper. Presence-LHSwitch, Electric Clutch EngageWire Harness, Manual StartKey Switch, Manual Srt. (inc. Hdw)Neutral Latch-RHNeutral Latch-LHSwitch, Neutral InterlockPlug, HandlebarWasher, Curved SpringFlat WasherNut, 5/16-18 Elastic StopHex Head Bolt, 5/16-18 x 2"Hex Hd. Bolt, 5/16-18 x 2.5"Lever, Steering ControlLockwasher, 3/8 SpringRod, Steering ControlSpring, Operator PresenceCapscr., 3/8-16 x 1" Ser. FlangeSpringNut, 3/8-16 Serr. FlangeRod Speed ControlBellcrank, Speed ControlSetscrew, 1/4-28 x .25"Cam, Speed Control (incl. 37)Jackshaft, Speed ControlKey, 1/8 x 1/2" WoodruffRoll Pin, 3/16-.75Nut, Elastic Stop 3/8-16Flange, BearingCapscrew, 5/16-18 x 1" Serr. Flg.Nut, 5/16-18 Serrated FlangePlate, SideSpacer, Neutral BearingBearing, Speed Ctrl. BellcrankHex Head Bolt, 5/16-18 x 1-3/4"Spring, ReturnSpacer, Side PlateFlatwasher, .766 x 1.25 x .035

535455565758596061626364656667686970717273747576

7778798081828384858687888990919293949596979899100101

04063-0704001-5904001-194341504050-02482244674748114-0504050-0104001-0948341404017-0548243104041-0746228704001-1048231404001-1524223734352048100-064414448154546196446196504030-02430324414304001-454846404021-0904010-1204001-01432864627464871704020-144238764238754834242120304062-014241134412642227345111348187904021-0948829462069483609

Key, Woodruff, 3/16 x .75Bolt, Hex Head, 1/4-20 x 1.25"Bolt, Hex Head, 3/8-16 x 1"Bushing, BrakeClip, Retaining .750 diameterBearing, Ball Neutral ReturnCam, Neutral (incl. grease ftng.)Grease Fitting, 1/4-28 UNFRetaining Ring, 5/8"Hex Head Bolt, 5/16-18 x 1"Lever, Speed ControlBolt, Hex Head 1/4-20 x.75"Linkage AssemblyFlat Wshr., 15/16 x .3906 x 12 gaDeck, Engine 16" WideHex Head Bolt, 5/16-18 x 1.25"Choke ControlBolt, Hex Head 3/8-16 x 4.25"Plate, ThreadedSwivel Joint, Steering RodBushingRod, OffsetSwitch, Parking BrakeControl, LH (inc. bush. & decal)Control, RH (inc. bush. & decal)Lockwasher, 1/4"Swivel JointRod, Brake LeverHex Hd. Bolt, 3/8-16 x 2"Ball Joint, RH ThreadNut, 3/8-16 Elastic StopScrew #10-32 Sltd Hex Wshr HdBolt, 1/4-20 x .75"SpacerParking Brake Lever w/Grip & Grease FittingSwitch, SafetyNut, 3/8-24Mounting Bracket, WrenchWrenchGrip, Parking BrakePlate, ThreadedHairpin, .094 x 1.62"Bracket, Choke Mtg.Rod, Lower BrakePlate, CouplerShaft, Pump ControlSpringNut, 3/8-16 Elastic StopBlock, Pump ControlKey Chain with KeysKey with Shroud

18

R Section 8

HANDLE ASSEMBLY - 20" LARGE FRAME

87

15

16

16

15

8

2

76

5

34

1

22

20

2324

26

30

34

3432

3

37

36

61

39

67

38

37

35

40

37

38

3

11 27

11

68

9

2119

17

14

13

11

18

19

28

16

24

25

31

10

42

12

40

SWZ 15 LFHAN

75

76

74

71

40

60

101

82

A

A

61

868580

81

8879

B

100

98

65

97

73

93

78

79B

94

58

63

48

61

88

37

66

52

8266

6

73

46

43

70

4445

51

42

4749

11

24

72

C

3

C33

78

53

96

84

57

92

99

64

9510

4154

77

58

65

102

91

10383

50

60

59

62

45 11

56

5529

4489

90

69

SCAG

PO

WER E

QU

IPM

EN

T

104

60

19

RSection 8

HANDLE ASSEMBLY - 20" LARGE FRAME

Ref. No.



12345678910111213141516

1718

19

20

2122232425262728293031323334353637383940414243444546474849505152

4619774267504062-02452824308604001-2048493-014809204014-0104021-0804021-1004010-014894604019-0148314245191745191648395748268648268748609487984612424612414871748316104032-0104040-1504021-1004001-1704001-5348316004030-044414148304004017-2748347004019-044414245156204012-02463354315504063-1304060-0604021-104822304017-1704019-03422795435364840904001-6948494-024352204041-08

Upper Handle Wlmt. W/DecalsQuadrant, Speed ControlHairpin, .094 x 1.19Lever, Speed AdjustmentBushing, Speed Adjustment LeverHex Head Bolt, 3/8-16 x 1.5"Ball PlungerKnob, Speed AdjustmentCapscrew, 1/4-20 x 3/4" FHHSNut, 1/4-20 Elastic StopNut, 5/16-18 Elastic StopScrew, #10-32 x 1/2" PW HDThrottle ControlNut, #10-32 Serr. FlangeBushingHandle, Oper. Presence-RHHandle, Oper. Presence-LHSwitch, Electric Clutch EngageWire Harness, Manual StartWire Harness, Electric StartKey Switch, Manual Srt. (inc. Hdw)Key Switch, Electric Srt. (inc. Hdw)Neutral Latch-RHNeutral Latch-LHSwitch, Neutral InterlockPlug, HandlebarWasher, Curved SpringFlat WasherNut, 5/16-18 Elastic StopHex Head Bolt, 5/16-18 x 2"Hex Hd. Bolt, 5/16-18 x 2.5"Lever, Steering ControlLockwasher, 3/8 SpringRod, Steering ControlSpring, Operator PresenceCapscr., 3/8-16 x 1" Ser. FlangeSpringNut, 3/8-16 Serr. FlangeRod Speed ControlBellcrank, Speed ControlSetscrew, 1/4-28 x .25"Cam, Speed Control (incl. 37)Jackshaft, Speed ControlKey, 1/8 x 1/2" WoodruffRoll Pin, 3/16-.75Nut, Elastic Stop 3/8-16Flange, BearingCapscrew, 5/16-18 x 1" Serr. Flg.Nut, 5/16-18 Serrated FlangePlate, SideSpacer, Neutral BearingBearing, Speed Ctrl. BellcrankHex Head Bolt, 5/16-18 x 1-3/4"Spring, ReturnSpacer, Side PlateFlatwasher, .766 x 1.25 x .035

5354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100

101102103104

04063-0704001-5904001-194341504050-02482244674748114-0504050-0104001-0948341404017-0548243104041-0746228804001-1048231404001-152424134352048100-064829804021-0104010-0304030-02430324414304001-454846404021-0904010-1204001-01432864627464871704020-144238764238754834242120304062-014412642227345111348187904021-094882946196446196548154544144422373462069483609

Key, Woodruff, 3/16 x .75Bolt, Hex Head, 1/4-20 x 1.25"Bolt, Hex Head, 3/8-16 x 1"Bushing, BrakeClip, Retaining .750 diameterBearing, Ball Neutral ReturnCam, Neutral (incl. grease ftng.)Grease Fitting, 1/4-28 UNFRetaining Ring, 5/8"Hex Head Bolt, 5/16-18 x 1"Lever, Speed ControlBolt, Hex Head 1/4-20 x.75"Linkage AssemblyFlat Wshr., 15/16 x .3906 x 12 gaDeck, Engine 20" WideHex Head Bolt, 5/16-18 x 1.25"Choke ControlBolt, Hex Head 3/8-16 x 4.25"Fuse Holder - 21KAESwivel Joint, Steering RodBushingBlade Fuse, 20A - 22FSENut, #10-32 Elastic Stop - 2FSEScrew, #10-32 x 1.5" Phillips - 22FSELockwasher, 1/4"Swivel JointRod, Brake LeverHex Hd. Bolt, 3/8-16 x 2"Ball Joint, RH ThreadNut, 3/8-16 Elastic StopScrew #10-32 Sltd Hex Wshr HdBolt, 1/4-20 x .75"SpacerParking Brake Lever w/Grip & Grease FittingSwitch, SafetyNut, 3/8-24Mounting Bracket, WrenchWrenchGrip, Parking BrakePlate, ThreadedHairpin, .094 x 1.62"Rod, Lower BrakePlate, CouplerShaft, Pump ControlSpringNut, 3/8-16 Elastic StopBlock, Pump ControlControl, LH (inc. bush. & decal)Control, RH (inc. bush. & decal)Switch, Parking BrakeRod, OffsetPlate, ThreadedKey Chain with KeysKey with Shroud

20

R Section 8

SWZ FUEL SYSTEM

2011 SWZ EPA Phase 3 Fuel System

FUEL SYSTEM - EPA PHASE 3(produced after 1/1/2010)

To Fuel Pump

To Engine Purge Port

Tank

Purge

A

AB

B

3

2

1

4

56

7 8*9

*10

*10

*11

15

16

17

18

19

19

20

12

1321

2220

23

28

2425

26

27

22

22

22

23

1213

14

21

RSection 8

SWZ FUEL SYSTEM

Ref.No.


1 462375 Fuel Tank Assembly (incl. #3, 4, 5, 6, 16, 17)2 484286 Fuel Cap w/ Tether 484297 Fuel Cap w/Tethered - California Models Only (not shown)3 484259 Fuel Gauge Assembly (incl. #4)4 484242 Seal, Fuel Gauge5 482571 Bushing, .56 Dia. Viton6 483747 Ball Valve w/Screen7 48059-01 Clamp, Fuel Hose8 483617 Fuel Hose, 1/4" ID (order by inch)9 * Fuel Filter10 * Clamp, Fuel Hose11 * Fuel Hose12 484347 Hose, Vapor Recovery 1/4" (order by inch)13 04030-03 Lockwasher, 5/16" Spring14 04001-09 Bolt, Hex Head 5/16-18 x 1"15 484287 Carbon Canister16 484285 Grommet, Viton, 17 484333 Fitting, Remote Vent18 484343-01 Mender, 1/4 x 3/16 w/.02 Hole19 48030-22 Clamp, 3/8"20 484345 Hose, Vapor Recovery 3/16" (order by inch)21 04001-08 Bolt, Hex Head 5/16-18 x 3/4"22 48059-05 Clamp, Vapor Recovery Hose 3/16"23 48059-02 Clamp, Fuel Hose 7/32" ID24 04019-03 Nut, Serrated Flange 5/16-1825 452176 Bracket, Canister Mounting26 48136-17 Clamp27 04003-04 Bolt, Carriage 5/16-18 X 1"28 484279-01 Tube, Fuel Tank Insert - 4"

* = Available through engine manufacturer only.

22

R Section 8

HYDRAULIC ASSEMBLY

B

ED

F G

5

13

2018

12

B

5

6

7

29

22

25

1010

1919

21

27

26

2810

10

G

F

23

23

23

11

6 6

11

E

D

2223

13

12

15

32

C5

9

4

14

2015 SWZ-HA

11

1128

23

23

20

12

6

C

23A

A

29

4

23

12

8

JH

30

33

16

1010

1919

17

33

30

2810

11

10

J

H

28

3

2

334 11

11

31

1

24

23

RSection 8

Ref. No.


1 481164 Cap, Oil Reservoir2 462773 Oil Reservoir (With Fittings)3 482572 Fitting, 90 Degree - 3/8" Hose4 48811 Hose, 3/8" ID - 10-1/4" Long (Order By The Inch)5 48811 Hose, 3/8" ID - 7" Long (Order By The Inch)6 48603-06 O-Ring7 483097 Pump, PG-1JQQ-DY1X-XXXX (R.H.)8 483098 Pump, PG-1GQQ-DY1X-XXXX (L.H.)9 04003-11 Bolt, Carriage, 3/8-16 x 1.25"10 481265 Hose, Pump to Wheel Motor11 482571 Bushing, .56 Dia. Viton 12 482266-03 Elbow, 7/16-20 O-Ring x 3/8" Hose 13 48811 Hose, 3/8" ID - 11" Long (Order By The Inch)14 482417 Oil Filter Base 15 482477 Tee, 3/8 O-Ring x JIC x 1/2" Hose 16 422794 Strap, Hydraulic Tank17 422793 Bracket, Hydraulic Tank18 04017-16 Capscrew, 5/16-18 x .75" Serr. Flange19 48603-04 O-Ring20 482266-01 Elbow, 9/16 O-Ring x 3/8" Hose21 04019-03 Nut, 5/16-18 Serr. Flange22 482305 Hose, Formed 1/2" ID23 48136-13 Clamp, .69 max dia.24 481507 Tube, Filler Neck25 462287 Engine Deck (16" Wide) with Decals - Small Frame 462288 Engine Deck (20" Wide) with Decals - Large Frame26 04019-04 Nut, 3/8-16 Serr. Flange27 48462-01 Oil Filter28 48485-01 Elbow, 45 Deg.-3/4-16 JIC Male x Male 3/4-16 O-Ring 29 48136-05 Clamp, .87 max di.30 04021-08 Nut, 1/4-2031 482574 Fitting, 90 Degree - 1/2" Hose32 48571-02 Cap, 3/4-1633 04010-10 Screw, 1/4-20 x 2.0" Round Head Phillips34 482573 Bushing, .78 Dia. Viton

HYDRAULIC ASSEMBLY

24

R Section 8

HYDRAULIC PUMP ASSEMBLY

Overhaul Seal K

it

1

2

3

4

5

67

8

9

10

28

24

26

11

12

1314

1522

23

20

21

1817

16

19

27

29

25

24

PORT "A"SIDE

PORT "B"SIDE

25

RSection 8

Ref. No.


1 HG 70516 Housing Kit2 HG 70573 End Cap Kit3 HG 50641 Straight Headless Pin4 HG 50969 Hex Flange Bolt, M8-1.25 x 60mm5 HG 51232 Housing O-Ring6 HG 2513027 Charge Pump Kit7 HG 50273 Gerotor Assembly8 HG 9004101-1340 O-Ring9 HG 50095 Socket Head Screw, M6 x 1.0-20mm10 HG 2513030 Bypass Valve Kit11 HG 70521 Pumpshaft Kit12 HG 50315 Ball Bearing, 17 x 40 x 1213 HG 51161 Lip Seal14 HG 50329 Retaining Ring15 HG 50951 Spacer16 HG 70331 Cylinder Block Kit 17 HG 2003014 Block Spring18 HG 2003017 Block Thrust Washer19 HG 51444 Valve Plate20 HG 2003087 Swash Plate21 HG 50551 Ball Thrust Bearing 22 HG 2003005 Trunnion Arm23 HG 2000015 Slot Guide24 HG 2510062 Check Valve Kit (.024” Orfice) port “A” on Left Hand Pump, port “B” on Right Hand Pump25 HG 70403 Charge Relief Kit26 HG 2513043 Trunnion Seal with Retainer 27 HG 9005110-4400 Straight Thread Plug28 HG 50408 Straight Headless Pin29 HG 70525 Overhaul Seal Kit

HYDRAULIC PUMP ASSEMBLY

26

R Section 8

HANDLE WIRE HARNESS -MANUAL STARTPART NO. 482686

SWZ2003WH482686

WIRE HARNESSES

MAGNETO

GROUND

DIODE(600V 6A)

CLUTCH

YELLOW

BLACK

WHITE

BLUE

BLUE

WHITE

BLACK W/RED STRIPE

BLACK

BLA

CK

BLU

E

BLU

E

BLA

CK

WH

ITE

WH

ITE

WH

ITE

RECTIFIERINSTRUMENTPANEL HARNESS

NEUTRAL INTERLOCK

ENGINE DECKWIRE HARNESSPART NO. 484302

27

RSection 8

WIRE HARNESSES

HANDLE WIRING HARNESSKAWASAKI ELECTRIC START PART NO. 482687

ENGINE DECK WIRE HARNESSELECTRIC STARTPART NO. 484283

MA

GN

ETO

GROUND

CLUTCH

RE

CT

IFIE

R

INSTRUMENTPANEL HARNESS

NEUTRAL INTERLOCK

FU

EL

SO

LEN

OID

STARTER SOLENOID

DIODE(600V 6A)

YELLOW

BLACK

WHITE

BLACK W/RED STRIPE

BLUE

WHITE

RED W/YEL STRIPE

BLA

CK

GREEN

GR

EE

N

RED

RE

D

BLACK

BLUE

28

R Section 8

SWZ ELECTRICAL SCHEMATIC - RECOIL START(shown with Key off, PTO Off, Speed Control Lever in Neutral, OPC Disengaged)

CLUTCH

MAGNETO

GROUND

RECTIFIER

ABCDEFGHHANDLE BAR TO ENGINE

DECK WIRE HARNESSCONNECTOR

CBD

HGF

AE

PTOSWITCH

NEUTRALINTERLOCK

SWITCH

KEYSWITCH

OPERATORPRESENCE

SWITCH

HOURMETER(optional)

HM

BLA

CK

W/R

ED

ST

RIP

EB

LAC

K W

/RE

D S

TR

IPE

BLA

CK

BLA

CK

WH

ITE

BLA

CK

BLA

CK

YE

LLOW

YE

LLOW

YE

LLOW

BLU

E

WH

ITE

WH

ITE

WH

ITE

BLU

EB

LUE

BLU

E

BLUE

BLACK

WH

ITE

YELLOW

WHITE

WH

ITE

YE

LLOW

BLA

CK

Position PTO Switch LegendOFF - H + F C + DON B + C G + H E + A

CONNECTOR NOTUSED ON SWZ

29

RSection 8

SWZ ELECTRICAL SCHEMATIC - ELECTRIC START(shown with Key off, PTO Off, Speed Control Lever in Neutral, OPC Disengaged)

SM B

GL

A

MA

GN

ETO

RE

CT

IFIE

R

FU

EL S

OLE

NO

ID

STARTER SOLENOID

+-

BATTERY

“A”

CBD

HGF

AE

PTOSWITCH

KEYSWITCH 20 AMP FUSE

HOURMETER(optional)

HM

MOT

“A”

ABCDEFGH

BRAKEINTERLOCK

SWITCH

OPERATORPRESENCE

SWITCH

GROUND

NEUTRALINTERLOCK

SWITCH

GROUND

CLUTCH

HANDLE BAR TO ENGINEDECK WIRE HARNESS

CONNECTOR

CONNECTOR NOTUSED ON SWZ

BLA

CK

GR

EE

N

RE

D

BLACK

BLUE

BLACK

YE

LLOW

BLA

CK

WH

ITE

BLA

CK

W/R

ED

ST

RIP

E

BLU

E

WH

ITE

RE

D W

/YE

L ST

RIP

E

GR

EE

N

RE

D

YE

LLOW

BLA

CK

BLA

CK

W/R

ED

ST

RIP

E

BLU

E

WH

ITE

GR

EE

N

RE

D

BLA

CK

W/R

ED

ST

RIP

E

BLA

CK

BLA

CK

WH

ITE

GR

EE

N

RE

D

BLA

CK

BLA

CK

RE

D

YE

LLOW

YE

LLOW

YE

LLOW

GR

EE

N

GR

EE

N

BLU

E

RE

D

WH

ITE

WH

ITE R

ED

RE

D

WH

ITE

BLA

CK

W/R

ED

ST

RIP

E

WH

ITE

Position PTO Switch LegendOFF - H + F C + DON B + C G + H E + A

OFF G + M + ARUN B + L + ASTART B + L + S

Position Key Switch Legend

30

R Section 8

REPLACEMENT DECALS AND INFORMATION PLATES

1 2

3

9

WARNINGDO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING

KIT, OR ENTIRE GRASS CATCHER INSTALLED483405

SPINNING BLADESKEEP CLEAR

BLADE CONTACT & THROWNOBJECTS CAN INJURE

483407

WARNINGFALLING HAZARD

USE ONLY SCAG APPROVEDRIDING ATTACHMENTS

SEE OPERATOR'S MANUAL 483404

MOUNT RIDINGATTACHMENT

HERE

WARNING

READ OPERATOR'S MANUAL 483402

INSTALL BELT COVERBEFORE OPERATING MACHINE

7

6

BEFORE OPERATING

483441

Read operator's manual

Solicite etiquetas en espanola un distribuidor Scag

Make sure guards, shields& safety devices are in place & working

Clear area of children,bystanders & debris

Mow across face of slopes

Trained operators only

WARNING

WARNING

* Keep hands, feet & clothing clear* Keep all guards in place* Shut off engine & disengage blade clutch before servicing* Use caution in directing discharge* Read instruction manual before operating

ROTATING BLADES AND BELTS

DO NOT OPERATE UNLESS GRASS CATCHER, MULCHING KIT ORDISCHARGE CHUTE IS INSTALLED

483406

4

8

20

31

RSection 8

11

12

14

482297

13

Heavy-DutyCommercial

481971

15


10

481423

SPEEDCONTROL

SLOW

FAST

NEUTRALN

481124

32

R Section 8


Ref.No.


1 483405 Decal, Discharge Chute2 48314 Decal, Scag Logo3 483407 Decal, Danger-Spinning Blades4 483406 Decal, Warning-Rotating Blades5 482816 Decal, Height of Cut6 485403 Decal, Metalcraft - USA7 483441 Decal, Instrument Panel - Rear8 483404 Decal, Sulky Attachment9 483402 Decal, Belt Cover10 481423 Decal, Instrument Panel - Front (SWZ-18FS & SWZ-22FSE only)11 481483 Decal, Instrument Panel - Front12 482297 Decal, 36 Advantage13 483199 Decal, 48 Velocity Plus 483200 Decal, 52 Velocity Plus 483201 Decal, 61 Velocity Plis14 481971 Decal, Heavy Duty Commercial15 481124 Decal, Speed Control16 481942 Decal, Scag Zero Turn17 481425 Decal, Oil18 482799 Decal, Tracking Adjustment19 485526 Decal, Belt Routing - 36A 485527 Decal, Belt Routing - 48V, 52V & 61V20 485369 Decal, SWZ Replacement Parts** 461986 Spanish Decal Kit, Walk-Behinds (Not Shown)** 483900 Decal, Warning Spark Arrest (Not Shown) - California Models Only

18

SEEOPERATOR’SMANUAL

OIL

17

16

482816 CUTTING HEIGHT ADJUSTMENT

TOP MIDDLE MIDDLEBOTTOMBOTTOMBOTTOM

NUMBER OF SPACERS ABOVE CUTTER BLADES 0 1 2 3 4 5

001234

- - - - -4-3/8

- - - - 44-1/8

2-3/82-5/82-3/4 -3-3/43-7/8

2-1/82-3/82-1/2 -3-1/23-5/8

1-7/82-1/82-1/42-7/83-1/43-3/8

1-5/81-7/8 22-5/8 33-1/8

DECK MOUNTING HOLE POSITIONNUMBER OF CASTER SPACERS (BELOW SUPPORT)

5

485527

19

33

RSection 8

ipl - scag power equipment€¦ · 3 section 8 r ref. no. part no. description caster assembly 1...

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