iraq refinery 2012 april 17 th
DESCRIPTION
IRAQ Refinery 2012 April 17 th. Techint Group Revenues: Over USD 19 billion as of December 31, 2010. Our group. Techint Group Employees: 54,200. 38%. IRAQ OPERATIONS. 40%. IRAQ OPERATIONS. 10%. 3%. 5%. 4%. - PowerPoint PPT PresentationTRANSCRIPT
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IRAQ Refinery 2012 April 17th
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Techint Group Revenues: Over USD 19 billion as of December 31, 2010
Techint Group Revenues: Over USD 19 billion as of December 31, 2010
Our group
40%
38%
4%3%
5%
10%
Techint Group Employees: 54,200
Techint Group Employees: 54,200
IRAQ OPERATIONS
IRAQ OPERATIONS
33
• Techint has been providing Engineering, Procurement
and Construction services on a global basis for the
last 60 years.
• Present in Italy, Argentina, Brazil, Canada, Chile,
Mexico, Peru, Uruguay and other Latin American
countries, as well as the Middle East, Asia and Africa.
Highlights of last 15 Years
• 11 LNG Re-gasification Plants• 6 Major LNG Liquefaction Plants• 20 Major Oil&Gas Upstream Development Project• 135 Major Refinery Projects• Over 70,000 km of pipelines installed• Over 23,000 km of power lines laid• 74,000 MW installed in power plants• Over 7 million kVA installed in substations
Employees
18,000 (permanent and temporary)
SalesUSD 1.9 billion
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Techint E&C Services
• Feasibility Studies & Project Financing
• Basic and Front-End Engineering
Design
• Detail Engineering
• Project Management
• Procurement Services
• Construction
• Construction Management
• Project Financing
• Commissioning
• Operation and Maintenance
55
• Leading supplier of tubes and related services for the
world’s energy industry and certain industrial
applications.
• With manufacturing facilities in Argentina, Brazil,
Canada, Colombia, Italy, Indonesia, Japan, Mexico,
Romania, and the United States, and a proprietary
network of finishing and service centers worldwide.
• An integrated R&D network comprised of four centers in
Argentina, Italy, Japan and Mexico where more than
200 scientists and engineers work.
• Listed on the NYSE, and on the stock exchanges of
Milan, Mexico and Buenos Aires.
• Annual manufacturing capacity• 6 million tons of steel pipes
Employees
25,500
Sales
USD 7.7 billion
66
Why IRAQ is THE Market for EPC Contracting
• 31 Million Population 2nd in Region
• +10 years of inactivity in Infrastructure EPC Contracting in
Country Re-starting from Scratch
• 115 Billion Barrel Of proven reserves (Statistics 2001)
• 150-350 Billion Barrel Of real reserves according to recent
unofficial statistics (World 1300 Billion)
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Short Term
+3 MMbpd
Through New Facilities
Mainly Through existing DGS modif.
Why IRAQ is THE Market for EPC Contracting
Mid Term
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Project Funnel (Published or Planned)
UPSTREAM & MIDSTREAM IN
MESOPOTAMIAN BASIN HIGHEST CAPITAL CONSUMING
10 Billion USD YEARLY CAPEX
Why IRAQ is THE Market for EPC Contracting
Should be prioritized
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Why IRAQ is THE Market for Refining Contracting
• At least 6 major refineries upcoming
• Approximately 1 mln bbl/d to be installed
• 5% discount on oil feedstock from Ministry of Oil
• Iraq Refinery Law approved
• Domestic need expected to rise to 1 mln bbl/d Vs 400 kbbl/d actual
capacity - Proximity to rising demand markets
• Today Iraq spends approximately 4 bln USD per year for refinery
products inport
1010
What has slowed down investment in refineries
• Limitation of equity injection from MOO due to upstream
production priorities
• IMF limitations on Iraq foreign total debt and sovereign guarantees
• IOCs keen to step in oil production, more prudent to invest equity
in permanent refining capacity
• Prudent ECAs approach towards Iraq political risk
• Location of planned refineries Vs access routes to international
refined product markets
• Crude oil supply routes to planned refineries still to be finalised
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What additional refineries will bring
• Higher GDP
• Higher flexibility in country energy mix and strategies
• Higher occupation, five times labour intensive building 100000
bbl/d refining capacity than building 100000 bbl/d crude export
capacity
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
REMOTE DRIVEN
SITE DRIVEN
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
CHALLENGES
LABOUR QUALIFICATION AND AVAILABILITY
LOGISTICS & TRANSPORT
SECURITY
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
LABOUR QUALIFICATION AND AVAILABILITY
Only in south Iraq upstream projects a workforce of 50-100,000 would be needed in coming years using standard productivity rates
As of today the overall situation is such that an Average productivity factor towards standard productivity k=3,5 - 4
Construction “All In” rates are actually ranging in 40-50 USD/Man-hour
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
TODAY’s “ALL IN RATE” COMPOSITION
Labour 17 USD/hIndirect 3 USD/hEquip./Scaff./TCF 6 USD/hPower & Consumables 3 USD/hSecurity 6-10 USD/hLabour Camp 9 USD/hSubcontractor Profit/O.H. 5 USD/h
Total 49-53 USD/h Productivity Factor k=3,5 - 4
20%-80% Mix
To IOC Specs
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
IRAQ “ALL IN RATE” vs. Other GCC
Total 49-53 USD/h Productivity Factor k=3,5 - 4
Total 15-20 USD/h Productivity Factor k=2,5 - 3
IRAQ
GCC
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
SUBSTANTIAL IMPROVEMENTS CAN BE MADE WITH A PROPER EXECUTION STRATEGY
With a proper training program a mix up to 40-60 (Iraqi/Foreign)Can be achieved
Higher Iraqi content would imply a lower security concern
Higher competition on TCF and site facilities subcontractors hasto be enforced
Stimulate with attractive payment terms local contractors to purchase construction facilities and equipment
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
Short Term Achievable “ALL IN RATES” COMPOSITION
Labour 13 USD/hIndirect 3 USD/hEquip./Scaff./TCF 4 USD/hPower & Consumables 3 USD/hSecurity 3-5 USD/hLabour Camp 6 USD/hSubcontractor Profit/O.H. 5 USD/h
Total 37-39 USD/h (from 49-53)Productivity Factor k=3 – 3,5 (from 3,5 – 4)
40%-60% Mix
Iraqi Content
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
LOGISTICS AND TRANSPORT CONSTRAINTS
South Iraq ports (Umm Qasr and Khor Al Zubair) have been improved but still not ready for major projects and Ro-Ro operations
Custom clearance, material security and inland forwarding
SPTM trailers and special equipment have to be brought along with the incoming special cargo, limited permanent fleet available so far
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
LOGISTICS CRITICALITIES MITIGATION
Overdesigned cargo buffering and laydown zone between landing point and site
Bonded area provision for custom clearance within the buffering zones
Jetty provision as part of project Implementation strategy
Integrated inland logistic plan from “under hook” to oilfields
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
BONDED
30-50 km
TO
OILFIELDS
3-5 km TO
BUFFERING
AREA
“under hook” to Oilfields service Locally Contracted 2-3% of C.P.
EPC Contractor Responsibility Traceability, Inspection, Non Conformities & Damages Management
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
SECURITY CONSTRAINTS
IOC’s very Stringent Requirements
Sites De-Mining
Preventive Security – Local Community Program
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS”
SECURITY TREATS MITIGATION
Broad range of security companies present in Iraq with experience dealing with IOC’s requirements.
IOC’s requirements shall be interpreted in function of the localcontent.
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LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS’’
SITES DEMINING
Sites demining can be properly executed subcontracting the activity to local security companies with foreign expertise input Where required
Several local security companies offer turnkey contracts for the demining of definite areas.
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Local EPC contractor establishment is needed to plan the community program before mobilization.
LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS’’
LOCAL EXPERTISE
Local community program is a far-sighted strategy for the valorization of Iraqi available competences and indirectly drives to security profile improvement.
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TECHINT is convinced that this choice is driving to better service to the Country with higher margins to Contractor
TECHINT is committed to seek improvement of Local content in quantity and quality within the Personnel Mix
LOCAL CONTENT“MAIN DRIVER FORIRAQ PROJECTS SUCCESS’’
CONCLUSIONS
TECHINT choice is to be Local and to bring our Global expertise to Iraq
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October 19th 2011
thank you