iso intrepretation of req
TRANSCRIPT
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Interpretation of ISO 9001:2008-12 Requirements
with Consideration of ISO 9004:20096th revised edition
ISO 9001:2008
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On the use of this publication
This publication is intended for auditors, management representatives, organizations and consultants as well as allthose involved in the establishment and maintenance of a quality management system.
It interprets and explains the requirements of ISO 9001:2008 in conjunction with ISO 9004:2009, the guideline formanaging for the sustained success of an or ganization. The objective of the publication is to improve the under-standing of the requirements of the standard and provide reasonable suggestions for their direct implementation
based on numerous practical examples.
In Part A of this publication the reader is given an introduction to the objectives, structure and the most importantcharacteristics of ISO 9001:2008.
In Part B, the major part of this publication, the requirements of the standard are listed by keywords in a table andinterpreted with respect to its application in practice. Examples are provided with the intention to show the readerhow the fulfillment of requirements can be documented.
The recommendations of ISO 9004:2009 regarding sustained improvement of the overall performance of an organi-
zation were summarized as key aspects, avoiding redundancies with requirements of the ISO 9001:2008 standard.This provides the reader with a compact overview of compatibility between ISO 9001:2008 and ISO 9004:2009.
The key indicators examples in the last column reflect the options for managing continual improvement and mak-ing the results evident and transparent for interested parties and employees.
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Table of contents
A ISO 9001:2008 An introduction
1 General information
1.1 Development of the standard
1.2 Application of the standard
1.3 Exclusion of requirements
1.4 The importance of the standard for the organization
2 Compatibility with other standards
3 Process approach and interactions
4 Quality management principles
5 Practical hints for sustained success (ISO 9004)
6 Continual improvement via key indicators7 Customer satisfaction
8 Adaptation of existing quality management systems
9 Required documentation for the management system
B ISO 9001:2008 Interpretation of the requirements of ISO 9001:2008 Table
Explanations of the table columns
Clause 4: Quality Management System
Clause 5: Management responsibility
Clause 6: Resource management
Clause 7: Product realization
Clause 8: Measurement, analysis, improvement
Annex Correspondence between ISO 9001:2008, ISO 9004:2009, ISO 14001:2004 and
OHSAS 18001:2007
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A ISO 9001:2008 An introduction
1 General
1.1 Development of the standard
The international standards organization (ISO) developed the ISO 9001:2008 standard in the technical committeeISO/TC 176. It was implemented in December 2008, replacing the previous standard ISO 9001:2000.
ISO 9001:2008 has no new requirements. The intention of the previous standard ISO 9001:2000 was simply madeclearer with explanations and changes to the text. Some requirements were formulated more distinctly and strict-ly by additional notes; others were limited with wording such as where applicable. The majority of changes areeditorial or of a linguistic nature.
1.2 Application of the standard
All the requirements defined in ISO 9001:2008 are of a general nature and are applicable to all organizations re-gardless of type and size and the nature of the products produced. Not to be overlooked, however, is that the word-ing in the standard is to some extent quite clearly oriented toward terms and expressions of production operations.Clause 7 Product realization, 7.6 Control of monitoring and measuring equipment or 8.3 Control of noncon-forming products are examples of this. Among other things, this led to the development of a series of sector-spe-cific standards using ISO 9001 as a basis and adapting it to the particular sector with additional requirements andspecific explanations. Here are a few examples:
Automotive supply industry: ISO/TS 16949
Aerospace industry: EN 9100
Food industry: ISO 22000
Crop production: ISO 22006
Medical device manufacturers: ISO 13485
Medical device packaging: ISO 15378
Transport packaging for dangerous goods: ISO 16106
Software: ISO/IEC 90003
Health care: IWA 1
Educational organizations: IWA 2
Local government: IWA 4
Transportation: EN 12507 and 12798
1.3 Exclusion of requirements
If one or more requirements cannot be applied due to the nature of an or ganization and its products, these re -quirements can be considered for exclusion. However, your visitation must exclude only those requirements fromquality management system which do not adversely af fect the capacity or responsibility of the organization tomake products which meet customer requirements and the relevant statutory and regulatory requirements. Suchexclusions are limited to requirements within Clause 7. Exclusions must be justified in quality manual (see alsoClause 4.2.2). Here the following can be considered:
Product type
Customer requirements
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Statutory and regulatory requirements
Scope of responsibility
Consequently, all requirements of Clauses 4, 5, 6 and 8 must be met completely to verify conformity. This means,for example, that development cannot be excluded if the organization bears full responsibility for the product.
1.4 The importance of the standard for the organization
The development, introduction and implementation of a quality management system is regarded as a strategic cor-porate decision to ensure competitiveness of the organization. This can be achieved in an effective and sustainedmanner with the introduction and application of the management system based on this standard.
The design and implementation of an organizations quality management system is influenced by its environment,its changes and the risks associated with this environment, by the requirements of the or ganization and the mar-ket, the strategic objectives, the products produced and the processes used as well as the size and structure of theorganization. The present standard explicitly demands no unification of the structures and documentation in theorganizations.
2 Compatibility with other standards
After the revision of ISO 9004 in 2009, both standards are similar in structure but are not a consistent pair of stan-dards as before. The standards complement each other but can also be applied independently. Whereas the focusof ISO 9001 is primarily on customers, ISO 9004:2009 covers requirements and expectations of all relevant in-terested parties (customers, suppliers, employees, owners/shareholders, the public, etc.) and provides guidance tosystematic, sustained improvement of the organizations overall performance.
ISO 9001:2008 is oriented with respect to the standard ISO 14001:2004 Environmental management systems Requirements with guidance for use to increase the compatibility of both standards in favor of the user commu-nity.
The table in the annex of this publication provides an overview of how the requirements of ISO 9001:2008correspond to the requirements of other management system standards such as ISO 14001 and OHSAS 18001 (oc-cupational safety management).
3 Process approach and interactions
Each activity in which input can be converted to the desired output can be regarded as a process. In order to op-erate effectively, organizations must identify, define and control the interactions of processes associated with oneanother. Often, the result of one process constitutes the direct input of the next one. The systematic identification,analysis and control of these various processes in an organization and particularly their mutual interactions are re-ferred to as a process approach and must be implemented by the organization. ISO 9001:2008 supports this pro-cess approach to quality management. Figure 1 shows the ISO 9001:2008 process model.
The organizations top management defines the requirements and takes responsibility for implementation and ap-plication of the requirement (Clause 5 of the standard); the means necessary are defined and deployed under aResource management (Clause 6 of the standard); processes with their interactions are developed and appliedaccording to the Product realization (Clause 7 of the standard); the results are determined and analyzed underMeasurement, analysis and improvement (Clause 8 of the standard). The systematic review of the QM system(Clause 5.6 of the standard), causes a feed-back of informations to the top management, which is responsible forapproving changes to the QM system or initiating improvements.
For Product realization, it is very importat that customers and other interested parties clearly define their require-
ments for the product. Process management handles all processes required for implementing the product and veri-fies or validates the process results. Measuring of the satisfaction of customers and other interested parties pro -vides the basis for reviewing product quality.
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Cointinual measurement of customer satisfaction reinforces the trust of customers in the or ganizations ability todeliver quality. It is an importan t condition for documenting continual improvement. Efforts regarding these re-quirements must be verified.
Regarding process interactions, the provision of resources such as
material, machines, energy, environment
and necessary information such as
methods, requirements, data, facts, analyses and timetables
must be considered. Displaying the processes and their interactions by a process flow chart can be helpful. Exam-ples of this are shown in Figures 2 to 4.
Clear definitions of processes and easy-to-understand visual workflows, focussed on the value chain, are someof the mayor benefits of a process-based QM system. They make it easy for each employee to recognize his own
processes and lead to a better understanding and more acceptance in carrying out committed duties. Moreover, thepotentially motivated employees are tending to support a process of continual improvement for increasing cus-tomer satisfaction.
4 Quality management principles
Each organization pursues an adequate purpose. Accordingly, the requirements and expectations of customers andother interested parties (employees, suppliers, owners and shareholders) play a decisive role. Moreover, gainingcompetitive advantages preferably in an effective and efficient manner as well as achieving, maintaining andimproving organizational performance and capabilities are extremely important.
In ISO 9000:2005 and 9004:2009, Annex B, eight principles of quality management for achieving the named ob-jectives are defined. The application of these principles not only provides direct advantages for increasing the ca-
pability to deliver quality, but also makes an important contribution to the management of cost and risk; consider-ing the benefits, costs and risks is decisive for the success of the organization.
These principles are summarized as follows:
1) Customer focus
Organizations depend on their customers and should therefore understand the present and future needs oftheir customers, meet the requirements and strive to exceed their expectations.
2) Leadership
Leaders bring the purpose and direction of the organization together. They should create and maintain theinternal environment in which people can become fully involved in achieving the or ganizations objec-tives.
3) Involvement of employees
Employees at all levels are the essence of an or ganization, and their complete involvement enables theirabilities to be used for the organizations benet.
4) Process approach
A desired result can be achieved more efciently if the activities and associated resources are managed as
a process.
5) System approach to management
Identiying, understanding and managing interrelated processes as a system contribute to the organiza-tions effectiveness and efciency in achieving its objectives.
6) Continual improvement Continual improvement of the organizations overall performance schould be a permanent objective of the
organization.
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Continual improvement of the quality management system
Customers
Customers
Require-
ments
Satisfaction
Product-
realization
Management
responsibility
Resource
management
Measurement,
analysis and
improvement
ProductInput Output
Value-adding activities
Information flow
Key
Fig. 1: ISO 9001:2008 process model
Fig 2: Example of a process flow chart
Management processes
Key processes
Supporting processes
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Design andDevelopment
Purchasing
CustomerService
ProductionPlanning
Production Sales
Human ResourcesPlanning
Agreementon Objectives
FinancialPlanning
QualityAssurance
Maintenance InformationManagement
Fig 3: Example of interactions between the processes
Fig 4: Excerpt of a flow chart for work processes
Customer Needs
Marketing
Design andDevelopment
Program Planning
Registration/Invitation
Purchasing
AssignmentTrainer
Servicing/Maintenance
Planning/Reali-zation Trainings
CustomerSatisfaction
Proposals, Improvement System, Complaints
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7) Factual approach to decision making
Effective decisions are based on the analysis of data and information.
8) Mutually benetial supplier relationships
An organization and its suppliers are dependent on each other. A mutually benecial relationship increas-es the ability of both to create value.
5 Practical hints for sustained success
Basically, the objectives of ISO 9001 are improving the quality of products and processes as well as increasing cus-
tomer satisfaction, whereas ISO 9004:2009 provides a wider framework on quality management and addresses the
needs and expectations of all interested parties. In this respect, ISO 9004:2009 provides guidance to systematic, con-
tinual improvement of the organizations overall performance aiming towards the organizations sustained success.
This objective explicitly includes efficiency and increased profits and thus the economic success of the organiza-tion. Quality management is thus a primary concern for top management. The customer does not only benefit froma stable desired quality of the product, but also from the better profitability of the supplier. On the other hand, the
supplier also benefits from the organizations improved competitiveness.
In order to provide the user of ISO 9001 with the recommendations of ISO 9004:2008 as well, the table in Part Bof this publication contains the column Practical hints for sustained success with recommendations for improv-ing the organizations overall performance.
6 Continual improvement via key indicators
The requirement for continual improvement is a recurrent theme in all requirements of the standard. To verify thefulfillment of the requirement, it is necessary to define, measure and compare key indicators.
Key indicators are a core element for continual improvement and advancement of management systems.
An oranization remains fit for the customer if the criteria measured are precisely those which are decisive for thecustomer, who wants to achieve competitive advantages.
Key indicators enable the companys potential for improvement to be identified and the progress of measures forimprovement to be monitored systematically. Furthermore, key indicators enable internal benchmarks to be ap-
plied, allowing internal performance competitions.
However, the definition of key indicators must be done in a manner specific to the organization and should be part of
defining quality objectives. They must be defined or confirmed by top management, for example using the Balanced
Score Card. In this regard, it must be considered that too many key indicators increase the effort of measurement, re-
ducing the benefit. Moreover, it must be considered that employees must be able to influence key indicators and qual-
ity objectives. The key indicators must also be updated permanently, at least periodically, as part of the quality targets.
The review of the quality management system should be based on key indicators and should provide evidence ofcontinual improvement. In addition, this requirement is emphasized by the fact that the requirements for correctiveand preventive actions have been defined as separate requirements see Clause 8.5.2 and 8.5.3.
7 Customer satisfaction
Increasing customer satisfaction, the foremost objective of ISO 9001, is intended to be achieved by effective ap-plication of the quality management system. This also includes compliance with legal and regulatory requirements.Customer satisfaction must be monitored and measured continually, considering a great number of indicators. Forexample, reducing the rate of complaints is an important indicator, but not the only one by far. Quality costs, salesand profit figures, increasing occupational safety as well as the results of an active customer survey are other ex-amples of important indicators.
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8 Adaptation of existing quality management systems
The purpose of the ISO 9001 and ISO 9004 standards is to define appropriate requirements for an organizationsquality management system and to provide top management with a guideline for introducing and using the qual-ity management system to improve the overall performance of the organization. ISO 9004 in particular offers aguideline to achieve sustained success in an environment which is constantly changing. The combined application
of ISO 9001 and 9004 can contribute effectively and efficiently to customer satisfaction while at the same time ef-fect benefits for other interested parties.
The organization should review whether its current QM system meets the detailed requirements of ISO 9001.
The following aspects should be reviewed in particular:
Identication of customer expectations
The obligation to determine and assess customer satisfaction
Documentation and assessment of continual improvement
Evaluation of the effectiveness of training courses
Description of resource management
Providing more precise evidence of the management systems effectiveness
Identication and denition of the processes required for the system, their sequence and interactions
9 Required documentation for the management system
The extent of the QM documentation can differ from one organization to another due to the size of the organiza-tion, the complexity of the products and processes and the competence of employees. For this reason, the standardrequires the following content as a minimum:
Description of the quality policy and the quality objectives
Establishing a quality management maual
Description of the documented procedures required by the standard
Description of documents and records necessary to ensure the effective planning, operation and conrol of
the processes
The following minimum content is required for the quality manual:
Scope of the quality management system
Justication for any exclusion of requirements
Description of the following 6 processes required by the standard (documented procedures):
Control of documents
Control of quality records
Internal audits
Control of nonconforming products
Corrective actions
Preventive actions
Description of the interaction between the processes of the quality management system
To satisfy the further requirement of the standard for written records, at least the record type is to be defined in the
quality manual and its annexes.
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B Table for interpretation of the requirements
To support the user of the standard in the practical implementation of the requirements and in the preparation andperformance of internal audits, the following table provides an interpretation of the standard requirements and ad-ditional useful information. A consistent set of columns is used for this purpose throughout this section:
Requirements of theISO 9001:2008
Interpretation/Activities Documentary examples/Conformity evidence
Practical hints for sustained
success (ISO 9004:2009)
Examples of keyindicators
Explanations of the table columns
1 Requirements of the ISO 9001:2008
The requirements are listed by keywords, not the full wording. This facilitates work in practice, but it does not sub-stitute for knowledge of the original text of the standard.
2 Interpretation/Activities
This column explains what is meant by the requirement and/or which activities are needed, for example, for prac-tical implementation of the requirement.
3 Documentation examples/Conformity evidence
This column contains examples of documentary evidence which enable fulfillment of the requirements of the stan-dard to be verified.
4 Practical hints for sustained success (ISO 9004:2009)
This column lists additional aspects of ISO 9004:2009 which can be considered for systematic,continual improve-ment of the organizations overall performance.
If there is no information in this column, ISO 9004 has nothing further to add to this aspect. Conversely, ISO 9004contains aspects for which there are no equivalents in ISO 9001.
5 Examples of key indicators
This column lists practical examples of key indicators. These examples provide guidance, but should not be as -sumed to cover all aspects.
The following table uses an asterisk (*) after headings to indicate that the standard requires objective evidenceof the fulfillment of this requirement (records).
Two asterisks (**) indicate that the corresponding procedure must also be documented.
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Clause 4: Quality Management System
Requirement
ISO 9001:2008
Interpretation/
Activities
Documentary
examples/Confor-
mity evidence
Practical hints for
sustained success
(ISO 9004:2009)
Examples of
key indicators
4.1 General requirements
Process identification
Process sequence and
interactions Process management
Process resources
Process monitoring
Process improvement
Establishment of acustomer-focused organi-zation by definition and repre-
sentation of appropri-ate and understandableprocesses, their se-quence and interac-tions
definition of efficiency
criteria consideration of type,
scope and manage-ment of excluded pro-cesses
with the objective ofprogress in the organiza-tion
Quality manual
Process/procedure in-structions and otherapplicable documents
Process flow diagrams
Management review
Investment plans
Action plans
Organization charts
Self-assessments
Analysis plans
Test plans
Application of the
8 QM principles (4.1,Annex B), in particu-lar the process approach
and the system approach
to management(7.1)
Development of the
QM system with theobjective of efficient use of
resources decision-making
based on facts consideration of all
relevant interestedparties, not justcustomers (4.1)
regular process review
and improvement (7.1)
Process quality
Process performance
Process time
Process costs
Process flexibility
Operating margin
Profit/Loss
Benchmarking (rank-ing)
Degree of target speci-fications fulfillment
Capacity figures (re-sources)
4.2 Documentation requirements
4.2.1 General
Quality policy
Quality objectives
Quality manual
Process documenta-tion
Quality records
Definition of docu-mentation for efficientoperation of the QMsystem and processes byconsidering
contractual require-ments and other cus-tomer requirements
laws and standards
Corporate strategy
wishes of other inter-ested parties
for implementing qualitypolicy and achievingthe quantified qualityobjectives.The documentationshould be compilatedconsidering the follow-ing:
Functional efficiency User-friendliness
Resources required
Information manage-ment
Interfaces to custom-ers, suppliers and oth-er interested parties
Quality manual with Justification of exclu-
sions Process environment
Quality objectives for
specific areas, backedby key indicators
Process/procedure in-structions
Commitment for con-tinual improvementand review
Intermediation in the
organization Description of interac-
tions Test plans
Process flow diagrams
Drawings
Organization charts
Order records Production documen-
tation Logs
Checklists
Test records
Capability evidence
documents Declarations of con-
formity Other documented ev-
idence of conformitywith requirements
Note:ISO 9004 provides nospecifications for docu-mentation of the qualitymanagement system
Time/cost for docu-mentation revisions
Time/cost for informa-tion research
Content preparation
and maintenance costs Distribution costs
Intervals for checking
Archiving period and
costs Coordination effort
Handling effort