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Jagg Oil Cooler Systems A GUIDE TO JAGG PRODUCTS

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Page 1: Jagg Oil Cooler Systems - partscanada.com · neered balance between oil cooler performance and oil system flow. Air flow, air fins, oil flow, oil turbulators, brazing technology,

Jagg Oil Cooler SystemsA GUIDE TO JAGG PRODUCTS

Page 2: Jagg Oil Cooler Systems - partscanada.com · neered balance between oil cooler performance and oil system flow. Air flow, air fins, oil flow, oil turbulators, brazing technology,

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Jagg Oil Coolers 101WHAT YOU NEED TO KNOW

The Jagg philosophy has always been to provide the high-est quality oil coolers and components with an engineered balance between performance and flow.

Why oil coolers?Properly cooling the oil in any air/oil-cooled engine is im-perative to optimal performance and component longevity. Cool oil helps engines last longer...it's as simple as that!However, merely cooling your bike's vital fluid is not enough. It has become increasingly important on modern V-Twins to consider oil cooling from a systems approach. Superior performance doesn't make much sense if pres-sure drop hinders the delivery of the cool oil to the internal components of the motor that require cooling and lubricat-ing.

What sets Jagg apart?Jagg’s unique HyperFlow Technology is the engi-neered balance between performance and flow—built into every compo-nent. It should first be described as a “systems” way of thinking. It is an entire organizational dynamic dedicated to your vehicle’s oil cooling system. The study and implementation of the best possible engi-neered balance between oil cooler performance and oil system flow.Air flow, air fins, oil flow, oil turbulators, brazing technology, metal finish, oil filter adapter design, thermostatic actuator — these are each components maximized to contribute to the overall system. It is only when each individual com-ponent is considered in relation to its contribution to the whole that a true systems approach can be claimed.

Which Jagg oil cooler should I choose?Jagg has a number of options available to meet the cooling needs of the modern V-Twin. Oil cooler kits are available in fan-assisted or non-fan-assisted configurations, in either 6-row or 10-row sizes, can be chosen for either a vertical frame-mount in the direct-airflow, or a low-profile LowMount that hides below the voltage regulator. You’ve got options!Choose a 10-row oil cooler for the most demanding appli-cations, and opt for a fan if you tend to get hot in traffic. The fans run on an automatic switch that’s included in the kit. Speaking of...

What’s included?All Jagg oil cooler systems are sold with everything you need for a complete, appli-cation-specific installation, including full, easy-to-follow installation instructions.

Performance FiltrationIf you could increase oil filtration performance while also increasing oil flow, reduce restriction on your oil pump and free up power, easily open up your oil filter to inspect what you caught and then clean it out and reuse it — forever — any other option begins to sound like a cop-out.The Jagg HyperFlow Oil Filter (page 30) is all of this, and more. Absolute filtration to 30 microns and a built-in rare-earth magnet catch harmful particles before they can reach your engine. The surgical-grade stainless-steel mesh media filter can be cleaned and reused indefinitely while increasing oil flow volume and reducing the workload of the pump.The HyperFlow Oil Filter’s CNC ma-chined billet aluminum body is anodized with a signature satin titanium gunmetal finish. This filter even looks better.

Filters better. Flows better.Lasts forever.

Densely packed, mini-louvred air fins (top) provide unmatched heat exchange performance, while internal oil turbula-tors (bottom) stir oil as it passes through the oil tubes for maximum cooling.

The closer to optimum temperature an engine's oil runs, the longer the engine will run...it's as simple as that.

“Why do I need an oil cooler?”

www.jagg.com

Page 3: Jagg Oil Cooler Systems - partscanada.com · neered balance between oil cooler performance and oil system flow. Air flow, air fins, oil flow, oil turbulators, brazing technology,

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Jagg Universal Oil CoolersOIL COOLERS ONLY

Product InformationPerfect for the fabricator, the customizer, and the racer, Jagg Universal Oil Coolers are the very same oil coolers that are use in all high-quality Jagg oil cooler systems. Supplied as oil cooler cores only.

Jagg Universal Oil Coolers

Part Number DescriptionDimension

A B C MSRP

3050 6-row oil cooler with 2 mounting tabs 8.25 2.50 1.50 $185.00

3080 14-row oil cooler with 4 mounting tabs 8.25 5.25 1.50 $275.00

3090 6-row oil cooler with 2 mounting bosses 8.25 2.50 1.50 $185.00

3100 6-row oil cooler with 2 mounting bosses 8.25 2.50 1.50 $185.00

3110 6-row oil cooler with 2 mounting bosses 8.25 2.50 1.50 $185.00

3120 10-row oil cooler with 2 mounting bosses 8.25 4.00 1.50 $240.00

3130 10-row oil cooler with 2 mounting bosses 8.25 4.00 1.50 $240.00

3140 10-row oil cooler with 2 mounting bosses 8.25 4.00 1.50 $240.00

3150 10-row oil cooler with 2 mounting tabs 8.25 4.00 1.50 $240.00

3160 10-row oil cooler with 2 mounting tabs & 2 mounting bosses 8.25 4.00 1.50 $240.00

30503080

3090 3100

314031303130

31603150

3110

Product Features• Fully-brazed construction, powdercoated gloss black• Sold individually without mounting hardware

0713-0205

0713-0206

0713-0207

0713-0208

0713-0209

0713-0210

0713-0211

0713-0212

0713-0213

0713-0214

0713-02050713-0206

0713-0207 0713-0208

0713-02090713-0210 0713-0211 0713-0212

0713-0213 0713-0214

www.jagg.com

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Jagg HyperFlow Lifetime Oil FilterPART # 11-J77-34

Product InformationFilters better. Flows better. Lasts forever.The Jagg HyperFlow Lifetime oil filter is cleanable and reusable, high-performing, high-flowing, and looks great—what more could you want from an oil filter?High flow volume, low pressure drop, absolute filtration, and a strong rare-earth magnet combine to deliver un-matched performance and protection. Precision CNC-ma-chined billet aluminum body offers a knurled non-slip grip surface and a hex boss for easy removal.

Product Features• Disassembles without tools for easy inspection &

cleaning• Cleanable/reusable filter element• 30 micron absolute filtration• Extreme flow volume greatly exceeds OEM filters• Surgical-grade stainless steel woven element• Built-in rare-earth magnet

Harley-DavidsonModel Year

All Harley-Davidson models with front-mount spin-on oil

filters (3/4”-16 thread)11-J77-34

MSRP $150.00

Applications

0712-0555

PART # 0712-0555

www.jagg.com

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Jagg Manual By-pass ValvePART # 4000

Product InformationThe Jagg Manual By-Pass Valve acts as a manual ther-mostat, allowing you to by-pass the oil cooling system for cold-weather riding or for faster warm-ups on cool days. Works with all oil coolers.* Durable anodized billet alumi-num construction. Compact in-line installation.Installation note: If the oil hoses between the oil cooler and the oil source are too short, the oil cooler by-pass valve may not fit in the oil lines. Jagg mini by-pass valves require at least 3 inches of straight hose.

Product Features• Manual by-pass control• CNC aluminum with knurled-grip knob

Harley-DavidsonModel Year

Universal Fitment 4000

MSRP $80.00

Applications

J4000B

PART # J4000B

www.jagg.com

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Thermostat Service Kit for Jagg Offset Oil Filter Adapter

PART # AK4700-T

Product InformationService kit to replace thermostatic by-pass element in Jagg 4700 Offset Oil Filter Adapter. Includes: New thermo-stat element assembly, AFM gasket, and large o-ring.

Product Features• Aluminum foam material (AFM) gasket provides leak-

free seal between adapter halves• Large rubber o-ring (square cross-section) seals rear

face of adapter

Harley-DavidsonModel

Services Jagg #4700 AK4700-T

MSRP $38.00

Applications

0713-0216

PART # 0713-0216

www.jagg.com

Page 7: Jagg Oil Cooler Systems - partscanada.com · neered balance between oil cooler performance and oil system flow. Air flow, air fins, oil flow, oil turbulators, brazing technology,

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Service Kit for Jagg Oil Filter Adapter

PART # SK4550

Product InformationService kit includes two replacement quad-seal O-rings for 4550 oil filter adapter.

Product Features• Quad-seal design offers excellent sealing characteri-

estics

Harley-DavidsonModel

Services Jagg #4550 SK4550

MSRP $10.50

Applications

0713-0217

PART # 0713-0217

www.jagg.com

Page 8: Jagg Oil Cooler Systems - partscanada.com · neered balance between oil cooler performance and oil system flow. Air flow, air fins, oil flow, oil turbulators, brazing technology,

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Service Kit for Jagg Manual By-pass Valve

PART # SK4000

Product InformationSK4000 service kit contains replacement o-rings, snap-ring retaining clip for manual by-pass knob, and a spare decal for the Jagg 4000 Manual By-pass Valve.

Product Features• Services Jagg Manual By-pass Valve

Harley-DavidsonModel

Services Jagg #4000 SK4000

MSRP $6.00

Applications

0713-0218

PART # 0713-0218

www.jagg.com

Page 9: Jagg Oil Cooler Systems - partscanada.com · neered balance between oil cooler performance and oil system flow. Air flow, air fins, oil flow, oil turbulators, brazing technology,

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Service Kit for Jagg Automatic By-pass Valve

PART # AK4050-T

Product InformationService kit to replace thermostatic element assembly in Jagg 4050 Automatic By-pass Valve.Assembly includes: thermostatic actuator, O-ring, sealing cap (anodized black to match 4050 by-pass valve), by-pass spring.

Product Features• Services Jagg Automatic By-pass Valve

Harley-DavidsonModel

Services Jagg #4050 AK4050-T

MSRP $30.00

Applications

0713-0219

PART # 0713-0219

www.jagg.com

Page 10: Jagg Oil Cooler Systems - partscanada.com · neered balance between oil cooler performance and oil system flow. Air flow, air fins, oil flow, oil turbulators, brazing technology,

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Service Kit for Jagg HyperFlow Engine Oil Filter

PART # SKJ77

Product InformationService kit includes two replacement quad-seal O-rings for 11-J77-34 Jagg HyperFlow Engine Oil Filters.

Product Features• Quad-seal design offers excellent sealing characteri-

estics

Harley-DavidsonModel

Services Jagg #11-J77-34 SKJ77

MSRP $10.50

Applications

0712-0556

PART # 0712-0556

www.jagg.com

Page 11: Jagg Oil Cooler Systems - partscanada.com · neered balance between oil cooler performance and oil system flow. Air flow, air fins, oil flow, oil turbulators, brazing technology,

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Anti-rotation Device for Jagg Offset Oil Filter Adapter

PART # 4600AR-C

Product InformationBolts to the face of Jagg #4600 & #4700 Offset Oil Filter Adapters to lock in place during future oil filter removals.

Product Features• Aluminum bracket, fits Jagg 4600 & 4700• Includes bolts

Harley-DavidsonModel

Services Jagg #4600, #4700 4600AR-C

MSRP $10.50

Applications

0713-0049

PART # 0713-0049

www.jagg.com

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Hose Upgrade KitsPART # 211-JLWN06-6

PART # 211-JSSN06-6

Product InformationSet your bike apart and give your Jagg oil cooler instal-lation a racy look with a set of performance braided oil hoses.Upgrade kit includes:• 6-foot length of your choice of either: bright stain-

less-steel braided hose, or black lightweight-fiber braided hose

• Two aluminum hose separators anozidzed in matching color

• Six aluminum hose finishers with integrated wormdrive clamps, anodized in matching color

Simply trim hose to required length, slip hose finishers over ends of hose, press hose onto nipple, and tighten hose clamp, to achieve an easy and beautiful upgrade.

Product Features• Hose features internal steel wire reinforcement and

braided outer jacket for stucture, toughness, and a racy look

• Hose finishers with integrated worm-drive hose clamps dress up hose ends and make for solid connections

• Hose separators manage hose lengths, keeping hose tight and tidy

211-JLWN06-6 211-JSSN06-6

Harley-DavidsonModel

Universal Fitment 211-JLWN06-6 211-JSSN06-6

MSRP $90.00

Applications

0711-02360711-0237

PART # 0711-0236

PART # 0711-0237

www.jagg.com

PART # 0711-0236 PART # 0711-0237

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mfg’d & mkt’d by: sūsa, llc. | Centerburg, Ohio 43011 | +1 740 625 6228 | www.jagg.com

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Miniature Thermal SwitchesPART # TS180, TS190, TS200

Product InformationSwitch on any 12V powered accessory at the prescribed temperature with easy plug-and-play thermal switches, the same used in all Jagg fan-assisted oil cooler kits.

Product Features• Thermal switch is naturally open (off) to switch on 12V

powered accessory at prescribed temperature• Available presets: 180/190/200 ºF• NPT1/8” threaded probe end plumbs into hot oil

source to access heat for activation• Simple brass prongs offer easy wire connections

TS180 / TS190 / TS200

UniversalModel

Universal Fitment TS180 TS190 TS200

MSRP $27.50

Applications

0713-02200713-02210713-0222

PART # 0713-0220, 0713-0221, 0713-0222

www.jagg.com

PART # 0713-0220, 0713-0221, 0713-0222