james hardi bracing design manual

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    October 2013 / New Zealand

    Bracing DesignManual

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    8 Maintenance 7

    8.1 General 7

    9 Product information 7

    9.1 Manufacturing and Classification 7

    9.2 Sizes 7

    10 Safe working practices 8

    11 Details 10

    12 Bracing table VillaboardLining 11

    13 Bracing figures linings 12

    14 Bracing tables 15

    15 Bracing figures 17

    16 Bracing figures claddings(direct fix) 19

    17 Bracing connection figures(direct fix) 24

    18 Bracing connection figures(cavity fix) 27

    19 Structual ceiling diaphragm 32

    20 Bracing calculation tables 33

    1 Application and scope 3

    1.1 Application 31.2 Scope 3

    1.3 Details 3

    1.4 Specific Design and Detailing 3

    2 Design 3

    2.1 Compliance 3

    2.2 Responsibility 3

    2.3 Site and Foundation 4

    2.4 Ground Clearances 4

    2.5 Moisture Management 4

    2.6 Wind Loading 4

    2.7 Height of Bracing Panels 4

    2.8 Length of Bracing Panels 4

    2.9 Bracing SheetS Stopped Below Top Plate 4

    2.10 Bracing in Wet Areas 4

    2.11 Impact Resistance 4

    2.12 Maximum Bracing Units 4

    2.13 Specific Engineering Design 4

    3 Timber framing 5

    3.1 General 5

    3.2 Dimensions 5

    3.3 Structural Grade 5

    3.4 Tolerances 5

    3.5 Durability 5

    3.6 Frame Construction 5

    3.7 Bottom Plate Fixing 5

    4 Preparation 5

    4.1 General 5

    4.2 Building underlay or HomeRABPreClad Lining 5

    4.3 Window and Door Installation 5

    5 Sheet fixing 6

    5.1 Fastener Durability and Size 6

    5.2 Sheet Nailing 6

    5.3 Sheet Orientation 6

    5.4 Sheet Penetrations 6

    6 Jointing 6

    6.1 General 6

    7 Finishing 6

    7.1 General 6

    7.2 Sealants 6

    WE VALUE YOUR FEEDBACK

    To continue with the development of our products and

    systems, we value your input. Please send any suggestions,

    including your name, contact details, and relevant sketches to:

    Ask James Hardie

    Fax 0800 808 988

    [email protected]

    Contents

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    James Hardie Bracing Design ManualOctober 2013New Zealand 3

    1 Applicationand scope

    1.1 APPLICATION

    The James Hardie fibre cement sheets and Scyonrange ofproducts listed below are classified as lightweight cladding

    materials and are suitable to achieve structural bracing in timber

    framed buildings as per the requirements of NZS 3604 when

    installed in accordance with the bracing system requirements.

    Refer to Table 2 9 for bracing system capacity.

    The following James Hardie products can be used to achieve

    bracing:

    n VillaboardLining, internal wall lining with recessed or square

    edges 6mm and 9mm; suitable for wet and dry areas.

    n HardieGroove Lining, internal wall lining with a 'tongue &

    groove' look.n RABBoard 6mm* or HomeRABPreClad Lining 3.5mm,

    used as rigid air barrier.

    n HardieFlex Sheet, 6mm and 7.5mm cladding suitable for

    board and batten or used with other jointing options.

    n MonotekSheet, 7.5mm and 9mm cladding suitable for

    textured monolithic looks.

    n ScyonAxonPanel, 9mm suitable for external wall claddings.

    with a Vertical Grooved look.

    n Scyon Linea Weatherboard, a 16mm thick external wall

    cladding in three different widths, 135mm, 150mm and

    180mm.

    *RAB Board used for stucco plaster is classified as medium weight

    cladding as per NZS 3604.

    If you are a specifier

    Or other responsible party for a project ensure that the information

    in this document is appropriate for the application you are planning

    and that you undertake specific design and detailing for areas

    which fall outside the scope of these specifications.

    If you are an installer

    Ensure that you follow the design, moisture management and

    associated details and material selection provided by the designer.

    All details provided in this document must be read in conjunction

    with this specification.

    Make sure your information is up to date

    When specifying or installing James Hardie products, ensure you

    have the current manual. If youre not sure you do, or you need

    more information, visit www.jameshardie.co.nz or Ask James

    Hardie on 0800 808 868.

    1.2 SCOPE

    This manual covers the installation of James Hardie fibre cement

    sheets and Scyon range of products to achieve structural bracing

    for timber-framed buildings that fall within the scope of NZS 3604.

    To achieve bracing ratings published in this literature, each product

    must be fixed in accordance with its respective details published in

    this manual.

    1.3 DETAILS

    The bracing system details provided in this document are availablein CAD format on our website www.jameshardie.co.nz.

    1.4 SPECIFIC DESIGN AND DETAILING

    For specific design outside the scope of this literature, the

    designer / architect or engineer responsible for the project must

    undertake specific design.

    2 Design

    2.1 COMPLIANCEAll James Hardie products as mentioned in Section 1.1 have

    been tested at BRANZ as per P21 test method to determine their

    bracing capacity and bracing systems have been developed to

    meet the requirements of NZS 3604. James Hardie products, when

    installed and maintained in accordance to James Hardie technical

    specification requirements, comply with the requirements of

    B1/AS1 Structure, B2/AS1 Durability and E2/AS1 External

    Moisture clauses of the New Zealand Building Code (NZBC).

    2.2 RESPONSIBILITY

    The specifier or other party responsible for the project must run

    through a risk matrix analysis as per E2/AS1 to determine which

    construction method is applicable to install the external cladding

    on the project. The designer must also ensure that the bracing

    capacities published in this specification are appropriate for the

    intended application. The designer is responsible to calculate the

    bracing requirement for a building. The designers must also ensure

    that the intent of their design meets the requirements of NZBC.

    Substitution of James Hardie fibre cement product with any other

    product will change the bracing capacity of a system and James

    Hardie accepts no liability due to this. James Hardie bracing

    systems are not generic and therefore they must only be installed

    as per James Hardie bracing details using a James Hardie product.

    All dimensions shown are in millimetres unless noted otherwise.

    All New Zealand Standards referenced in this manual are current

    edition and must be complied with.

    James Hardie conducts stringent quality checks to ensure that

    any product manufactured falls within our quality spectrum. It is

    the responsibility of the builder to ensure that the product meets

    aesthetic expectation before installation. James Hardie will not be

    responsible for rectifying the obvious aesthetic surface variations in

    product after its installation.

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    Minimum Height:

    For bracing panels which are less than 2.4m height, the bracing

    rating is to be used as for a 2.4m high wall.

    2.8 LENGTH OF BRACING PANELS

    There is no limit to the length of bracing elements within a structure.

    However buildings outside the scope of NZS 3604 require a

    specific engineering design. Due consideration must also be given

    to provide control joints or constructions joints in walls to suit

    cladding or structural requirements.

    2.9 BRACING SHEETS STOPPED BELOW TOPPLATE

    Where a bracing sheet is stopped below the top plate an extra rowof nogs (dwangs) must be installed below the top plate to facilitate

    the cladding fixing. Refer to Figure 14, 15 and 28 for details.

    2.10 BRACING IN WET AREA & WATERSPLASH AREAS

    Villaboard Lining can be used to achieve bracing in internal wet

    areas (shower) when the sheet is covered by an impervious lining

    eg. HardieGlaze Lining / vinyl / acrylic shower lining.

    In water splash areas Villaboard Lining must be covered with

    waterproofing membranes and tiles.

    2.11 IMPACT RESISTANCE

    The products covered in this manual have adequate impact

    resistance which is likely to occur during the normal use of the

    building.

    The impact resistance does not apply to rigid air barriers as they are

    covered by a cladding.

    2.12 MAXIMUM BRACING UNITS

    A maximum of 150 BU/m can be achieved for concrete floors and

    120 BU/m can be achieved for timber floors in buildings within

    the scope of NZS 3604. Higher bracing ratings will exceed the

    structural capacity of foundations, slabs and anchors etc and

    therefore requires a specific engineering design input.

    2.13 SPECIFIC ENGINEERING DESIGN

    For some bracing systems using plasterboard lining inside and

    James Hardie product on the other side, bracing ratings higher

    than 150BUs/m can be achieved. Refer to Tables 4, 7 and 8.

    As mentioned above, a specific engineering design must be

    undertaken to strengthen the concrete foundation, this may require

    increasing foundation thickness or the edge distance between

    holding down bolts and outer edge of slab. The structural engineer

    should be satisfied that a higher hold down strength of up to 20kN

    can be achieved through the bottom plate connections in order to

    achieve higher bracing rating.

    2.3 SITE AND FOUNDATION

    The site on which the building is situated must comply with SurfaceWater Clause E1 of NZBC. The grade of adjacent finished ground

    must slope away from the building to avoid any possibility of water

    accumulating.

    Foundation design must comply with the requirements of

    NZS 3604 Timber Framed Buildings.

    2.4 GROUND CLEARANCES

    The clearance between the bottom edge of claddings and paved/

    unpaved ground must comply with section 9.1.3 of E2/AS1. The

    finished floor level must also comply with these requirements.

    These clearances must be maintained throughout the life of the

    building.

    James Hardie claddings must overhang the bottom plate by a

    minimum of 50mm as required by NZS 3604 and E2/AS1 of NZBC.

    On the roofs and decks the minimum clearance must be 50mm.

    Do not install external cladding such that it may remain in contact

    with the ground.

    2.5 MOISTURE MANAGEMENT

    It is the responsibility of the specifier to identify moisture related

    risks associated with any particular building design.

    Wall construction design must effectively manage moisture,

    considering both the interior and exterior environments of the

    building, particularly in buildings that have a higher risk of wind

    driven rain penetration or that are artificially heated or cooled.

    Walls shall include those provisions as required by NZBC

    Acceptable Solution E2/AS1 External Moisture. In addition, all

    wall openings, penetrations, junctions, connections, window

    sills, heads and jambs must incorporate appropriate flashings for

    waterproofing. The other materials, components and installation

    methods used to manage moisture in external walls, must comply

    with the requirements of relevant standards and NZBC.

    2.6 WIND LOADING

    James Hardie bracing systems are suitable for use in all wind zones

    as defined in NZS 3604. For wind speeds more than 55m/sec, (EH

    wind zone) a specific engineering design must be undertaken by

    the designer to calculate the bracing capacity required.

    2.7 HEIGHT OF BRACING PANELS

    Maximum Height:

    The standard height of James Hardie bracing systems is 2.4m. For

    bracing panels which exceed the 2.4m height, the bracing rating

    is to be reduced by a multiplication factor of 2.4/H, where H is

    the bracing panel height. Dimension H, however, must be limitedto maximum of 4.8m. Refer also to clauses 8.3.1.4 (a) and (b) of

    NZS 3604.

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    3.7 BOTTOM PLATE FIXING

    Bottom plate fixing must be in accordance with the requirementsof NZS 3604 and additional fixing/holding down bolts must be

    provided as per bracing systems requirements. Refer to bracing

    system details.

    3.7.1 TIMBER FOUNDATIONFor fixing framing to timber joists/foundations or floors, the bottom

    plate must be fixed in accordance to Table 8.19 of NZS 3604. In

    addition to this use Ramset bracing anchor/GIB Handibracwith

    coach screw as per the requirement of each bracing system. Refer

    to bracing systems details.

    3.7.2 CONCRETE FOUNDATIONFor fixing the framing to concrete floors, refer to Figure 6.16 of

    NZS 3604. In addition to this use Ramset bracing anchor/GIB

    Handibracwith holding down bolts as per the requirement of each

    bracing system. Refer to bracing systems details.

    3.7.3 HOLDING DOWN RESTRAINTSRamset bracing anchor kits or GIB Handibracwith a 15kN

    minimum uplift capacity holding down bolt can be used as end

    restraints. Alternatively holding down straps can also be used,

    these must be fixed at the end of each bracing element length. The

    holding down strap must be 25 x 0.9 x 400mm fixed with 30mm x

    2.5mm hot-dip galvanised flat head nails.

    Holding down straps can be rebated into the framing to avoid anykick out in claddings or linings.

    4 Preparation

    4.1 GENERAL

    All fibre-cement sheets and Scyon range of products must be kept

    dry and under cover whilst in storage prior to fixing.

    4.2 BUILDING UNDERLAY OR HOMERABPRECLAD LINING

    Building underlay used must comply with the performance

    requirements of Table 23 of E2/AS1. The underlay must be installed

    in accordance with E2/AS1 and their manufacturers requirements.

    In buildings within the scope of NZS 3604 HomeRAB PreClad

    Lining can also be used to replace building underlay. HomeRAB

    PreClad Lining has been tested and complies with the requirements

    of Table 23 of E2/AS1. Walls which are not lined on inside face e.g.

    garage walls or gable ends etc. must include a rigid sheathing or

    an air barrier behind the wall cladding. HomeRAB PreClad Lining is

    suitable for use in these applications, up to and including VH wind

    zone.

    4.3 WINDOW AND DOOR INSTALLATIONAll windows and doors must be detailed such that they meet the

    requirements of E2/AS1, Clause 2.0.1. Refer also to NZS 3604 and

    the joinery provider.

    3 Timber framing

    3.1 GENERAL

    These James Hardie bracing systems are suitable for timberframed buildings within the scope of NZS 3604. The framing must

    comply with the minimum requirements of NZS 3604 Timber

    Framed Buildings. Where the framing is provided as per the

    specific engineering design, the minimum framing stiffness must be

    equivalent to or more than the stiffness requirements of NZS 3604.

    Bracing capacities/ratings and fixing specifications are provided for

    each system in the respective details developed for each product.

    3.2 DIMENSIONS

    A minimum 90x45mm stud size is required for bracing systems.

    Refer to James Hardie product technical specification for specific

    framing requirements.

    3.3 STRUCTURAL GRADE

    Minimum timber grade requirement is SG8 framing grade used

    as per NZS 3604. The grading of timber should comply with NZS

    3631 and AS/NZS 1748 requirements. Higher stress grade such as

    MSG10 can be used where needed.

    3.4 TOLERANCES

    In order to achieve an acceptable wall finish, it is imperative that

    framing is straight and true.

    Framing tolerances must comply with the requirements of

    NZS 3604. All framing shall be made flush.

    3.5 DURABILITY

    The external framing must be treated to a minimum H1.2 treatment.

    Refer to NZBC Acceptable Solution B2/AS1 Durability for further

    information about the durability requirements.

    For timber treatment and allowable moisture content information

    refer to NZS 3602 (Timber and Wood-Based Products for use in

    Buildings) and NZS 3640 (Chemical Preservation of Round Sawn

    Timber) for minimum timber treatment selection and treatment

    requirements.

    3.6 FRAME CONSTRUCTION

    Timber framing must comply with NZS 3604 Section 8 and

    provided as per the following requirements.

    Also refer to framing manufacturers specifications before

    installation.

    n Studs must be provided at 600mm centres maximum.

    n Nogs or dwangs must be provided at 1200mm centres

    maximum.

    n When a cladding is fixed over the cavity battens, the nogs

    spacing is required to be provided at 800mm centres

    maximum. Refer to Section 9.1.8.5 of E2/AS1.

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    5 Sheet fixing

    5.1 FASTENER DURABILITY AND SIZE

    Coach screws and holding down (HD) bolts, where used, mustbe M12 hot-dipped galvanised steel fitted with 50 x 50 x 3mm

    galvanised washers. These must have a protective coating as per

    Table 4.2 of NZS 3604.

    CLADDINGS:

    All nails for fixing the bracing panels in external cladding

    applications must be Grade 316 stainless steel in accordance with

    NZS 3604.

    LININGS:

    For dry area internal applications the standard hot dipped

    galvanised nails can be used.

    For wet area internal applications stainless steel nails must be used.

    Note: Fastener sizes are given in the respective details section for each product

    or system.

    5.2 SHEET NAILING

    Nails must be driven at a minimum edge distance as shown in

    the bracing details within this specification. This also applies to

    dimensions from corners, vertically and horizontally. The sheets

    must be held hard against the framing during nailing to minimise

    sheet break-out at the back of sheet. Always drive all nails flush

    with the sheet surface. For sheet/panel systems do not punch the

    nail below the surface as it reduces the nails holding power.

    Fix all sheets from the centre working towards outer edges to avoid

    drumminess.

    5.3 SHEET ORIENTATION

    For the bracing systems specified in this manual, all flat sheets

    must be fixed vertically with the exception of Villaboard Lining,

    which can either be fixed vertically or horizontally as per the bracing

    systems details.

    Full-height sheets without joints must be used for walls up to

    3000mm in height. When bracing walls exceed 3000mm in height,

    only one horizontal sheet joint is permitted within the elementheight. The maximum height of bracing wall is limited to 4800mm.

    Always ensure that the sheet joint is on the centre line of the stud or

    nog to achieve sufficient cover of fixings.

    In internal walls the lining sheet used for bracing must stop 6mm up

    from the bottom of the bottom plate.

    5.4 SHEET PENETRATIONS

    No window/door penetrations are allowed, but holes/penetrations

    up to 100 x 100mm positioned no closer than 200mm to the

    edge of lining or another hole, are allowed for services without

    significantly affecting the bracing rating of the lining/cladding.

    6 Jointing

    6.1 GENERAL

    Control joints in flush finished or monolithic claddings are requiredto accommodate movement created by shrinkage and thermal

    movement of plasters.

    Expansion joints are provided in timber walls to allow for long-term

    frame movement that occurs due to structural loading and timber

    shrinkage.

    Control joints and expansion joints must be determined at the

    design stage. For further guidance on jointing refer to the BRANZ

    publication Good Stucco Practice.

    When bracing walls contain control joint and expansion joints, the

    panels must be separated into separate bracing elements on either

    side of the joint.

    7 Finishing

    7.1 GENERAL

    Protective coating of James Hardie fibre cement sheet cladding

    and Scyon Linea Weatherboards is required in order to meet the

    durability requirements of NZBC and to be covered under the

    James Hardie Product Warranty. Claddings must be painted within

    90 days of installation. Use only quality exterior paints complying

    with AS 3730. Manufacturers specification for the selected paintmust be followed. Note that certain special paints require an

    undercoat before applying the finish coat. Refer to the relevant

    paint manufacturer for preparation required before commencing the

    coating work.

    7.2 SEALANTS

    All sealants must demonstrate they meet the relevant requirements

    of NZBC. Application and use of sealants must comply with the

    manufacturers instructions. Check with the sealant manufacturer

    prior to coating over sealants as some sealant manufacturers do

    not recommend coating over their product.

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    8 Maintenance

    8.1 GENERAL

    The extent and nature of maintenance will depend on thegeographical location and exposure of the building. As a guide, it is

    recommended that basic normal external maintenance tasks shall

    include but not be limited to;

    FOR EXTERNAL CLADDINGS:

    n Washing down exterior surfaces every 6-12 months*

    n Re-applying of exterior protective finishes if necessary**

    n Maintaining the exterior envelope and connections including

    joints, penetrations, flashings and sealants that may provide a

    means of moisture entry beyond the exterior cladding

    n Cleaning out gutters, blocked pipes and overflows as required

    n Pruning back vegetation that is close to or touching the

    building

    n The clearances between the bottom of cladding and top of

    ground or paved surface must always be maintained

    n Any surface drains running next to a wall cladding must be

    kept clear of debris to avoid blockage and flooding.

    * Do not use a water blaster to wash down the claddings

    * In extreme coastal conditions or sea spray zones, wash every 3-4

    months.

    ** Refer to your paint manufacturer for washing down and recoating

    requirements related to paint performance.

    FOR INTERNAL CLADDINGS:

    It is recommended that basic normal internal maintenance tasks

    shall include but not be limited to;

    n Integrity of various coatings maintained* **

    n Maintaining the interior envelope and connections including

    joints, penetrations, flashings and sealants that may provide a

    means of moisture ingress

    * Do not use a water blaster to wash down the lining

    ** Refer to your paint manufacturer for washing down and recoating

    requirements related to paint performance.

    9 Productinformation

    9.1 MANUFACTURING AND CLASSIFICATION

    James Hardie New Zealand is an ISO 9001 Telarc certifiedmanufacturer. Linea Weatherboards and flat sheets

    are manufactured in accordance with AS/NZS 2908.2.

    Cellulose Cement Products, which is equivalent to ISO 8336

    Fibre Cement Flat Sheets.

    Each of the products covered by this manual are identified by its

    name embossed or printed on either the front or back face of the

    sheet.

    9.2 SIZES

    Refer to respective current product technical specification for

    further information about available product sizes.

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    10Safe workingpractices

    WARNING DO NOT BREATHE DUST AND

    CUT ONLY IN WELL VENTILATED AREAJames Hardie products contain sand and a source of respirable

    crystalline silica which is considered by some international

    authorities to be a cause of cancer from some occupational

    sources. Breathing excessive amounts of respirable silica dust

    can also cause a disabling and potentially fatal lung disease called

    silicosis, and has been linked with other diseases. Some studies

    suggest smoking may increase these risks. During installation

    or handling: (1) work in outdoor areas with ample ventilation; (2)

    minimise dust when cutting by using either Score and Snap knife,

    fibre cement shears or, where not feasible, use a HardieBlade

    Saw Blade and dust-reducing circular saw attached to a HEPA

    vacuum; (3) warn others in the immediate area to avoid breathing

    dust; (4) wear a properly-fitted, approved dust mask or respirator

    (e.g. P1 or P2) in accordance with applicable government

    regulations and manufacturer instructions to further limit respirable

    silica exposures. During clean-up, use HEPA vacuums or wet

    cleanup methods never dry sweep. For further information, refer

    to our installation instructions and Safety Data Sheets available at

    www.jameshardie.co.nz

    FAILURE TO ADHERE TO OUR WARNINGS, SAFETY DATA SHEETS, AND

    INSTALLATION INSTRUCTIONS MAY LEAD TO SERIOUS PERSONAL

    INJURY OR DEATH.

    James Hardie recommended safe working practices

    CUTTING OUTDOORS

    1. Position cutting station so that wind will blow dust awayfrom user or others in working area.

    2. Use one of the following methods based on the requiredcutting rate:

    BESTn Score and snap nHand guillotine n FibreshearBETTERn Dust reducing circular saw equipped with HardieBlade

    Saw Blade and HEPA vacuum extraction.GOODn Dust reducing circular saw equipped with

    HardieBlade Saw Blade

    CUTTING INDOORS

    nCut only using score and snap, hand guillotine orfbreshears (manual, electric or pneumatic).

    nPosition cutting station in well-ventilated area

    DRILLING/OTHER MACHINING

    When drilling or machining you should always wear a P1 orP2 dust mask and warn others in the immediate area.

    IMPORTANT NOTES

    1. For maximum protection (lowest respirable dustproduction), James Hardie recommends always usingBest level cutting methods where feasible

    2. NEVER use a power saw indoors3. NEVER use a circular saw blade that does not carry theHardieBlade logo

    4. NEVER dry sweep Use wet suppression or HEPAVacuum

    5. NEVER use grinders6. ALWAYS follow tool manufacturers safetyrecommendations

    P1 or P2 respirators can be used in conjunction with abovecutting practices to further reduce dust exposures. Additionalexposure information is available at www.jameshardie.co.nz tohelp you determine the most appropriate cutting method foryour job requirements. If concern still exists about exposurelevels or you do not comply with the above practices, youshould always consult a qualified industrial hygienist orcontact James Hardie for further information.

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    James Hardie Bracing Design ManualOctober 2013New Zealand 9

    WORKING INSTRUCTIONS

    Refer to recommended Safe Working Practices before starting anycutting or machining of product.

    SCORE AND SNAP

    Score and Snap is a fast and efficient

    method of cutting the product using special

    tungsten tipped Score and Snap Knife.

    Preferably score on the face side of the product. Score against a

    straight edge and repeat the action to obtain adequate depth for

    clean break normally 1/3 of sheet thickness. Snap upwards to

    achieve break. Smooth any rough edges with a rasp.

    HAND GUILLOTINE

    Make guillotine cut on the off-cut side of line to

    allow for the thickness of the blade.

    FIBRESHEAR HEAVY DUTY

    An electrically powered, fast, clean and

    effortless way of cutting James Hardie building

    products, especially around curves such as

    archways. Make Fibreshear cut on the off-cut

    side of the line to allow for the thickness of the shear.

    HARDIEBLADE SAW BLADEThe HardieBlade Saw Blade used with a dust-

    reducing saw and HEPA vacuum extraction

    allows for fast, clean cutting of James Hardie fibre

    cement products. A dust-reducing saw uses a

    dust deflector or a dust collector connected to a

    vacuum system. When sawing, clamp a straight-edge to the sheet

    as a guide and run the saw base plate along the straight edge

    when making the cut.

    HOLE-FORMING

    For smooth clean cut circular holes:

    Mark the centre of the hole on the sheet.

    Pre-drill a pilot hole.

    Using the pilot hole as a guide, cut the hole to the appropriate

    diameter with a hole saw fitted to a heavy duty electric drill.

    For irregular holes:

    Small rectangular or circular holes can be cut by

    drilling a series of small holes around the perimeter

    of the hole then tapping out the waste piece from

    the sheet face. Tap carefully to avoid damage to

    sheets, ensuring that the sheet edges are properly supported.

    STORAGE AND HANDLING

    All James Hardie building products should be stored to avoiddamage, with edges and corners of the sheets protected from

    chipping.

    James Hardie building products must be installed in a dry state and

    be protected from rain during transport and storage. The product

    must be laid flat under cover on a smooth level surface clear of the

    ground to avoid exposure to water or moisture, etc.

    QUALITY

    James Hardie conducts stringent quality checks to ensure that

    any product manufactured falls within our quality spectrum. It is

    the responsibility of the builder to ensure that the product meets

    aesthetic requirements before installation. James Hardie will not

    be responsible for rectifying obvious aesthetic surface variations

    following installation.

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    11DetailsVarious details outlined in the following table are available on Pages 12 to 30.

    Table 1Details

    DESCRIPTION FIGURE PAGE

    1200mm or more VillaboardLining/HardieGroove Lining to concrete or timber floor Figure 1 12

    400mm or 600mm VillaboardLining to concrete or timber floor Figure 2 13

    VillaboardLining laid horizontally to concrete or timber floor Figure 3 14

    600mm HomeRABPreCladLining to concrete or timber floor Figure 4 17

    1200mm HomeRABPreCladLining to concrete or timber floor Figure 5 18

    1200mm or more Panel to concrete or timber floor Figure 6 19

    400mm or 600mm Panel to concrete or timber floor Figure 7 20

    ScyonLineaWeatherboard to concrete or timber floor Figure 8 21

    ScyonLineaWeatherboard to concrete or timber floor - VillaboardLining side Figure 9 22

    ScyonLineaWeatherboard to concrete or timber floor GIBStandard plasterboard Figure 10 23

    End bracket to concrete joist Figure 11 24

    End bracket to timber joist Figure 12 24

    ScyonLineaWeatherboard face fixing for bracing Figure 12 25

    Bracing panel stopped below top plate Figure 14 25

    ScyonLineaWeatherboard bracing stopped below top plate Figure 15 26

    1200mm or more Panel to concrete or timber floor Figure 16 27

    2400mm or more Panel to concrete or timber floor Figure 17 28

    1200mm wide panel to concrete or timber floor Figure 18 29

    Panel to concrete or timber floor centre paling packer Figure 19 29

    All bracing panel top plate detail Figure 20 30

    2400mm long panel to concrete or timber floor centre paling packer Figure 21 30

    Typical vent strip installation Figure 22 31

    Structural ceiling diaphragm Figure 223 32

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    12Bracing table VillaboardLining

    Table 2

    VillaboardLining Vertically Fixed

    SYSTEM

    NUMBER

    BRACING

    ELEMENT

    LENGTH

    (mm)

    REFER

    FIGURES

    FLOORING CONSTRUCTION NZS 3604 RATING IN BRACING

    UNITS PER METRE OF

    ELEMENT LENGTH

    TIMBER CONCRETE WIND EARTHQUAKE

    Vv

    1200 to 2400 1, 11, 12 130* 101

    2400 or more 1, 11, 12 125* 98

    400 2, 11, 12 81 105

    600 2, 11, 12 88 85

    VillaboardLining Horizontally Fixed

    Vh 2400 or more 3, 11, 12 161* 135*

    *A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unlessa specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limitfor each floor type.

    Table 3

    HardieGroove Lining

    SYSTEM

    NUMBER

    BRACING

    ELEMENT

    LENGTH

    (mm)

    REFER

    FIGURES

    FLOORING CONSTRUCTION NZS 3604 RATING IN BRACING

    UNITS PER METRE OF

    ELEMENT LENGTH

    TIMBER CONCRETE WIND EARTHQUAKE

    HG 1200 1, 11, 12 154* 153*

    *A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unlessa specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limitfor each floor type.

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    Figure 1: 1200mm or more VillaboardLining/HardieGroove Lining to concrete or timber floor

    Product System Minimum length

    VillaboardLining Vv 1200mm

    HardieGroove Lining HG 1200mm

    13Bracing figures linings

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    Product System Minimum length

    VillaboardLining Vv 400 or 600mm

    Figure 2: 400mm or 600mm VillaboardLining to concrete or timber floor

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    Figure 3: VillaboardLining laid horizontally to concrete or timber floor

    Product System Minimum length

    VillaboardLining Vh 2400mm

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    Table 4

    HomeRABPreClad Lining

    SYSTEM

    NUMBER

    BRACING

    ELEMENT

    LENGTH

    (mm)

    REFER

    FIGURES

    FLOORING CONSTRUCTION NZS 3604 RATING IN BRACING

    UNITS PER METRE OF

    ELEMENT LENGTH

    TIMBER CONCRETE WIND EARTHQUAKE

    HR

    600 4, 11, 12 98 84

    1200 or 2400 5, 11, 12 98 76

    2400 or more 5, 11, 12 97 77

    14Bracing tables

    Table 5

    RABBoard 6mm and HardieFlex 6mm and 7.5mm bracing ratings

    SYSTEM

    NUMBER

    BRACING

    ELEMENT

    LENGTH

    (mm)

    REFER

    FIGURES

    FLOORING CONSTRUCTION NZS 3604 RATING IN BRACING

    UNITS PER METRE OF

    ELEMENT LENGTH

    TIMBER CONCRETE WIND EARTHQUAKE

    DIRECT FIXED CONSTRUCTION

    JHD

    1200 to 2400 6, 11, 12 154* 140*

    2400 or more 6, 11, 12 135* 150*

    400 7, 11, 12 83 107

    600 7, 11, 12 99 107

    *A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unlessa specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limitfor each floor type.

    Table 6

    ScyonAxonPanel 133 and ScyonAxonPanel 400 bracing ratings

    SYSTEM

    NUMBER

    BRACING

    ELEMENT

    LENGTH

    (mm)

    REFER

    FIGURES

    FLOORING CONSTRUCTION NZS 3604 RATING IN BRACING

    UNITS PER METRE OF

    ELEMENT LENGTH

    TIMBER CONCRETE WIND EARTHQUAKE

    DIRECT FIXED CONSTRUCTION

    AP1200 to 2400 6, 11, 12 150* 157*

    2400 or more 6, 11, 12 149* 135*

    *A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unlessa specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limitfor each floor type.

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    Table 8

    RABBoard 6mm / HardieFlex 6mm and 7.5mm / MonotekSheet bracing ratings

    SYSTEM

    NUMBER

    BRACING

    ELEMENT

    LENGTH

    (mm)

    REFER

    FIGURES

    FLOORING CONSTRUCTION NZS 3604 RATING IN BRACING

    UNITS PER METRE OF

    ELEMENT LENGTH

    TIMBER CONCRETE WIND EARTHQUAKE

    CAVITY FIXED CONSTRUCTION

    JHC1200 to 2400 16, 18, 19, 20 147* 121*

    2400 or more 17, 18, 20, 21 157* 142*

    *A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unlessa specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limitfor each floor type.

    Table 9

    ScyonAxonPanel bracing ratings

    SYSTEM

    NUMBER

    BRACING

    ELEMENT

    LENGTH

    (mm)

    REFER

    FIGURES

    FLOORING CONSTRUCTION NZS 3604 RATING IN BRACING

    UNITS PER METRE OF

    ELEMENT LENGTH

    TIMBER CONCRETE WIND EARTHQUAKE

    CAVITY FIXED CONSTRUCTION

    APC 1200 to 2400 16, 18, 19, 20 154* 166*

    *A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unlessa specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limitfor each floor type.

    Table 7

    ScyonLineaWeatherboard bracing ratings

    SYSTEM

    NUMBER

    BRACING

    ELEMENT

    LENGTH

    (mm)

    REFER

    FIGURES

    FLOORING CONSTRUCTION NZS 3604 RATING IN BRACING

    UNITS PER METRE OF

    ELEMENT LENGTH

    TIMBER CONCRETE WIND EARTHQUAKE

    DIRECT FIXED CONSTRUCTION

    LWV1200 to 2400 8, 9, 11, 12, 13 130* 101

    2400 or more 8, 9, 11, 12, 13 125* 98

    LWG1200 to 2400 8, 10, 11, 12, 13 91 80

    2400 or more 8, 10, 11, 12, 13 75 67

    V at end of System number = VillaboardLining used as liningG at end of system number = GIBStandard plasterboard used as lining.

    *A limit of 120BUs/m maximum applies to timber floors and 150BUs/m maximum to concrete floors built as per NZS 3604: 2011 unless

    a specific engineering design is carried out to ensure the uplift force generated by bracing elements does not exceed the maximum limitfor each floor type.

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    15Bracing figures

    Figure 4: 600mm HomeRABPreClad Lining to concrete or timber floor

    Product System Minimum length

    HomeRABPreClad Lining HR 600mm

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    Figure 5: 1200mm HomeRABPreClad Lining to concrete or timber floor

    Product System Minimum length

    HomeRABPreClad Lining HR 1200mm

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    16Bracing figures claddings (direct fix)

    Figure 6: 1200mm or more Panel to concrete or timber floor

    Product System Number Minimum length

    HardieFlex Sheet / RABBoard JHD 1200mm

    ScyonAxonPanel AP 1200mm

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    Figure 7: 400mm or 600mm Panel to concrete or timber floor

    Product System Number Minimum length

    HardieFlex Sheet / RABBoard JHD 400 or 600mm

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    Figure 8: ScyonLineaWeatherboard to concrete or timber floor

    Product System Number Minimum length

    ScyonLineaWeatherboard / VillaboardLining LWV 1200mm

    ScyonLineaWeatherboard / GIBStandard plasterboard LWG 1200mm

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    Figure 9: ScyonLineaWeatherboard to concrete or timber floor - VillaboardLining side

    Product System Number Minimum length

    ScyonLineaWeatherboard / VillaboardLining LWV 1200mm

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    Figure 10: ScyonLineaWeatherboard to concrete or timber floor GIBStandard plasterboard

    Product System Number Minimum length

    ScyonLineaWeatherboard / GIBStandard plasterboard LWG 1200mm

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    Figure 12: End bracket to timber joist

    17Bracing connection figures (direct fix)

    Figure 11: End bracket to concrete joist

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    Figure 13: ScyonLineaWeatherboard face fixing for bracing

    Figure 14: Bracing panel stopped below top plate

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    Figure 15: ScyonLineaWeatherboard bracing stopped below top plate

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    Figure 16: 1200mm or more Panel to concrete or timber floor

    Maximu

    mstu

    dcentre

    s

    600m

    m

    600m

    m

    150m

    mcentre

    stofix

    cladding

    800mm

    8

    00mm

    800mm

    25mm

    Note:All bottom packers must be

    set to a slope of 5 minimum

    Bracingeleme

    ntheight

    50mm

    overhang

    B

    racing

    elem

    entle

    ngth

    FIBRE CEMENT FIXING DETAILS

    Notes for Figure 16:

    Concrete floorbottom plate fixing:- Ramset bracing anchor kit Concrete or GIB Handibrac with 15kN anchor at each

    end of bracing element

    Timber floor bottom plate fixing:- Ramset bracing anchor kit Wood or GIB Handibrac with a 12x150mm galvanised

    coach screw at each end of bracing element

    Edge Fixing Distance:-HardieFlexTMSheet, MonotekSheet and RABBoard - minimum 12mm.

    ScyonAxonPanel - minimum 18mm

    60 x 3.15mm 316 stainless

    steel HardieFlexTMnails to

    fix paling packer

    150 x 19mm paling packer

    treated H3.1 minimum

    All vertical fixings at 150mm

    centres using 60 X 3.15mm

    316 stainless steel

    HardieFlexTMnails

    Minimum edge distance

    refer notes

    Timber framing treated H1.2

    minimum

    Fix battens with 40 x 2.8mm

    316 stainless steel

    HardieFlexTMnails to plates

    and nogs

    45 x 19mm timber cavity

    battens at 300mm centres

    treated H3.1 minimum

    Bracing sheet

    Bottom plate fixed as per

    NZS 3604

    Bracket at end of bracing

    element

    Concrete or timber floor

    75 x 19mm paling packer

    treated H3.1 minimum

    60 x 3.15mm 316 stainless

    steel HardieFlexTMnails to

    fix cladding at 100mm

    centres to bottom plate

    60 x 3.15mm 316 stainless

    steel HardieFlexTMnails to

    fix paling packer

    Refer Figure 19

    Refer Figure 18

    Proprietary hold

    down bolt/bracket at

    end of bracing

    element

    Refer Figure 20

    Product System Number Minimum length

    HardieFlex Sheet / RABBoard /MonotekSheet

    JHC 1200mm

    ScyonAxonPanel APC 1200mm

    18Bracing connection figures (cavity fix)

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    28 James Hardie Bracing Design ManualOctober 2013New Zealand

    Figure 17: 2400mm or more Panel to concrete or timber floor

    Maxim

    umstud

    centr

    es

    600m

    m

    600m

    m

    150m

    mce

    ntres

    tofix

    cladding

    800mm

    800mm

    800mm

    25mm

    Note:All bottom packers must be

    set to a slope of 5 minimum

    Bracingelem

    entheight

    50mm

    overhang

    Bracing

    elem

    entle

    ngth

    FIBRE CEMENT FIXING DETAILS

    Notes for Figure 17:

    Concrete floorbottom plate fixing:- Ramset bracing anchor kit Concrete or GIB Handibracwith 15kN anchor at each

    end of bracing element

    Timber floor bottom plate fixing:- Ramset bracing anchor kit Wood or GIB Handibracwith a 12x150mm galvanised

    coach screw at each end of bracing element

    Edge Fixing Distance:-HardieFlexTMSheet, MonotekSheet and RABBoard - minimum 12mm.

    60 x 3.15mm 316 stainless

    steel HardieFlexTMnails to

    fix paling packer

    150 x 19mm paling packer

    treated H3.1 minimum

    All vertical fixings at 150mm

    centres using 60 X 3.15mm

    316 stainless steel

    HardieFlexTMnails

    Minimum edge distance

    refer notes

    Timber framing treated H1.2

    minimum

    Fix battens with 40 x 2.8mm

    316 stainless steel

    HardieFlexTMnails to plates

    and nogs

    45 x 19mm timber cavity

    battens at 300mm centrestreated H3.1 minimum

    Bracing sheet

    Bottom plate fixed as per

    NZS 3604

    Bracket at end of bracing

    element

    Concrete or timber floor

    75 x 19mm paling packer

    treated H3.1 minimum

    60 x 3.15mm 316 stainless

    steel HardieFlexTMnails to

    fix cladding at 100mm

    centres to bottom plate

    60 x 3.15mm 316 stainless

    steel HardieFlexTMnails to

    fix paling packer

    Refer Figure 19

    Refer Figure 18

    Proprietary hold

    down bolt/bracket atend of bracing

    element

    Refer Figure 20

    Vertical fixings at 100mm

    centres where sheets butt

    together

    Product System Number Minimum length

    HardieFlex Sheet / RABBoard /MonotekSheet

    JHC 2400mm

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    Figure 19: Panel to concrete or timber floor centre paling packer

    Figure 18: 1200mm wide panel to concrete or timber floor

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    Figure 21: 2400mm long panel to concrete or timber floor centre paling packer

    Figure 20: All bracing panel top plate detail

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    Figure 22: Typical vent strip installation

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    19Structual ceiling diaphragm

    James Hardie ceiling lining products can also be used for a ceiling

    diaphragm construction in accordance with NZS 3604.

    The following products can be used as a structural diaphragm

    n Villaboard Lining 6mm and 9mm or

    n HardieFlex Sheet 4.5mm and 6mm.

    The ceiling diaphragm shall be constructed to comply with the

    following requirements;

    n The length of a ceiling diaphragm must not exceed twice

    its width. The length and width will be measured between

    supporting walls. They shall be no longer than 12m with an

    aspect ratio (length divided by width) no greater than 2.

    n The sheet size must not be less than 1800 x 900mm except

    where buildings dimensions restricts the use of this size.

    n The sheets are to be installed as per Figure 23.

    n All sheet edges must be supported with framing behind.Always maintain a minimum 12mm edge distance for sheet

    fixing.

    n James Hardie sheets can also be used to construct sloping

    ceiling diaphragms where the slope of ceiling is not over 45

    degree from the horizontal plane.

    n The sheets must be laid in a staggered pattern as shown.

    n Each bracing line along length = L or along width = W shall

    have a bracing capacity of not less than 15bu/m of L or W

    measured at right angles to the line being considered.

    n Refer to NZS 3604, section 5.6 for further information on

    diaphragms

    Figure 23: Structural ceiling diaphragm

    Line A and B must have minimum bracing capacity100 bus or 15 x W, whichever is higher.

    Line L and M must have minimum bracing capacity100 bu's or 15 x L, whichever is higher.

    L = Length

    W

    =Width

    A

    B

    L M

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    WALL BRACING CALCULATION SHEET

    For use in conjunction with NZS 3604

    Name of Project: ..................................................................................................................................................................................

    Site of Address: ....................................................................................................................................................................................

    Lot and DP Number: ............................................................................................................................................................................

    BRACING DESIGN INFORMATION AS PER NZS 3604

    1. WIND BRACING DEMAND:

    Determine wind region A / W Refer Figure-5.1

    Determine ground roughness: Urban / Open Refer Clause 5.2.3

    Determine site exposure: Sheltered / Exposed Refer Clause 5.2.4

    Determine topographic class: T1, T2, T3, T4Refer Clause 5.2.5, Figure 5.2, Table 5.2 and 5.3

    Determine wind zone: L, M, H, VH, EH Refer Table 5.1

    Wind zone from Table 5.4Minimum Number of BUs/m for building length and width fromtable 5.5, 5.6, and 5.7.

    Building height to apex: H =

    W Across = BU/m Length of wall(Applies across ridge for gable roof, Applies across and along for hip roof)

    W Along = BU/m Length of wall(Applies along ridge for gable roof)

    Total Bracing Required For Wind:

    W Across x Length of Wall Across =

    W Along x Length of Wall Along =

    Roof height above eaves: h =

    Stud height: =

    Storey location:(Strike out which is not

    applicable)

    Wall in foundation

    Wall above subfloor structure single storey orupper storey

    Wall above subfloor structure lower of two storeys

    *Use separate sheet for each storey.

    2. EARTHQUAKE BRACING DESIGN:

    Refer to Figure 5.4 and select the Earthquake Zone. Zone: .................................

    Wall cladding weight:n Lightn Mediumn

    Heavy

    Roof cladding weight:n Lightn Heavy

    Roof slope:n 0-25n 26-45n

    46-60

    Select storey location to be assessed as per Table 5.8, 5.9 and 5.10

    n Single storey building on subfloor frame. Refer Table 5.8n Two storey building on subfloor frame. Refer Table 5.9n Single or two storey building on concrete slab-on-ground. Refer Table 5.10

    Select bracing demand in BUs/m of floor area from one ofthe above mentioned Tables ............ BU/m2*

    Part storey in roof space Yes / NoIf yes, increase bracing demand obtained above by 4 BUs/m.Refer to NZS 3604 Section 5.3.4.3

    Part storey in basement Yes / No If yes, building shall be regarded as two buildings, refer section 5.3.4.4 ofNZS 3604 for information

    Total floor area : m Total bracing required for earthquake:

    Area ............ x ............ BUs/m2* = ............ BUs

    *Use separate sheet for each storey.

    20Bracing calculation tables

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    WALL BRACING CALCULATION SHEET B

    Name of Project: ..................................................................................................................................................................................

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    WarrantiesOctober 2013

    WARRANTY: All James Hardie products have a standard product warranty. Refer to the relevant literature for the product warranties

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