jitulin seminar
TRANSCRIPT
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METALLURGICAL CHANGES IN STEEL DUE TO CRYOGENIC
PROCESSING AND ITS APPLICATION
PRESENTED BY:JITULIN MOHARANAROLL NO:276227th SEM.,B.TECH
UNDER THE GUIDANCE OF:M/s SWARNALATA BEHERA
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TALK FLOW
INTRODUCTION SOME PROMINENT ADVANTAGES “CRYOGENICS” AT A GLANCE A CRYOGENIC CYCLE METALLURGY OF CRYOGENIC TREATMENT APPLICATIONS “WHY” CRYOGENIC PROCESSING IS NOT WELLKNOWN CONCLUSION
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INTRODUCTION
DERIVED FROM “KRYO”(COLD) AND “GENES”(BORN).
TEMPERATURE OF TREATMENT:BELOW 120K (-244F,-153C) AS DEFINED BY “CRYOGENIC SOCIETY OF AMERICA”.
MAJOR AIM:INCREASE ABRASION RESISTANCE AND FATIGUE RESISTANCE.
CONTD….
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HAD LESS VALUE,NOW USEFUL DUE TO COMPUTER
MODELLED COOLING SYSTEMS. REDUCES THE CHANCES OF CORROSION. COSTS LESSER THAN PAINTING.
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SOME PROMINENT ADVANTAGES
HOMOGENISES THE CRYSTAL STRUCTURE.REFINES THE SIZE OF GRAINS.PREVENT CONCENTRATED HEAT BUILD UPS.RESISTS THE FLOW OF DISLOCATION.CONVERTS RETAINED AUSTENITE TO
MARTENSIT. CONTD…
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MECHANICAL PROPERTIES LIKE “MICROHARDNESS”,”TENSILE STRENGTH” ARE SAME ACROSS ANY CROSS SECTION.
RELEIVES RESIDUAL STRESS.PROVIDES A LONGER SERVICE LIFE .
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CRYOGENICS AT A GLANCEHOW METALS BEHAVE AT VERY LOWER
TEMPERATURES.TEMPERATURE SCALES USED:RANKINE(R) AND
CENTIGRADE(C) 5R=(C+273.15)9ADDITIONAL COOLING EFFECT DUE TO CONDENSATION OF GASES.
CONTD…
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PROVIDES STABILITY AND ABRASION RESISTANCE. EVERY STEP SHOULD BE CONTROLLED VERY CAREFULLY. NOT A HEAT TREATMENT PROCESS ITSELF.
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A CRYOGENIC CYCLERAMP DOWN: 1. LOWERING THE TEMPERATURE OF THE
OBJECT TO BELOW -300F. 2. VERY SLOW PROCESS,USUALLY OF 6- 10
HOURS. 3. MAIN AIM: TO AVOID CRACKING OF THE
OBJECT.
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SOAK: 1. HOLDING THE TEMPERATURE LOW. 2. ALSO A TIME TAKING PROCESS. 3. MAIN AIM: TO PROVIDE A MINIMUM
ENERGY STATE TO THE CRYSTALS.RAMP UP: 1. HEATING THE OBJECT BACK TO ROOM
TEMPERATURE. 2. CARE SHOULD BE TAKEN TO AVOID
CRACKING.
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TEMPER RAMP UP: 1. HEATING UP AGAIN TO A PRE
DETERMINED TEMPERATURE. 2. MAIN AIM: TO REDUCE THE
BRITTLENESS OF FRESHLY FORMED MARTENSITE.
TEMPER HOLD: 1. HOLD FOR PROLONGED TIME 2. MAIN AIM: HOMOGENISE THE
STRUCTURE
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METALLURGY OF CRYOGENIC TREATMENT
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MARTENSITE BETTER RESISTS THE PLASTIC
DEFORMATION THAN AUSTENITE.CONCRETE EFFECT: SMALLER CARBIDE PARTICLES
WITIN THE BULK OF MARTENSITE AND LARGE CARBIDE PARTICLES PRODUCE MORE STRENGTH.
RELIEVES RESIDUAL STRESS
CONTD…
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IMPARTS CORROSION RESISTANCE.
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APPLICATIONSIN GUN BARRELS: 1. PREVENTS BENDING OF
BARRELS OF FIRE ARMS. 2. INCREASES WEAR LIFE,MAKES
CLENING EASY. 3. KNOWN AS
“CRYOACCURIZING”.
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After cryo processing Before cryo processing
Actual Rugger M77 group at 100 yards
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IN ENGINE PARTS: 1. SIGNIFICANT APPLICATION IN RACING CARS. 2. ENGINES TURN MORE FREELY. 3. PARTS DO NOT BREK AS OFTEN,NEITHER WEAR
FASTLY. 4. CONNECTING ROD FAILURE IS REDUCED. CONTD…
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Cryogenically treated Non- Cryogenically
treated
Aluminum piston alloy structure
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5. CRYOGENICALLY PROCESSED PISTONS HAV MORE WEAR RESISTANCE,HIGHER YEILD AND STRENGTH.
6.BETTER CORROSION RESISTANCE TO REACTIVE GASES.
IN COMPACT DISCS: 1. RESPONSE OF DISCS TO CRYOGENIC
TREATMENT IS NOT RESOLVED YET,BUT QUALITY OF SOUND COMING OUT OF IT IS BETTER.
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INDUSTRIAL APPLICATIONS: 1. CUTTING AND MILLING TOOLS. 2. PUMP JACK GEARS,VALVES IN OIL AND
GAS INDUSTRIES. 3. DRILLING STEEL RODS AND BITS IN
MINING INDUSTRIES. 4. DENTAL AND SURGICAL INSTRUMENTS. 5. SAWS,DRILL BITS IN WOOD
FABRICATING.
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6. 204 NO. OF MANUFACTURING
PLANTS,AFTER USING CRYOGENIC TREATMENTS ON STEEL,EXPERINCED FOLLOWING:
LIFE INCREASED BY 2X OR GREATER
50%
LIFE INCREASED IN SOME CASES,BUT WAS NOT UN AFFECTED IN OTHERS
18%
LIFE INCREASED IN SOME CASES,BUT DCREASED IN OTHERS
3%
NO EFFECT 24%NEGATIVE EFFECT 5%
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WHY CRYOGENIC PROCESSING IS NOT WELLKNOWN?
ITS PRACTICE DIFFERS FROM ONE COMPANY TO THE NEXT.
PEOPLE USE CRYOCOOLERS FOR COOLING BEVERAGES BUT KNOW LITTLE ABOUT METALLURGY.
NOT ENOGH RESEARCHES.CHANGES ARE DIFFICULT TO EXPLAIN.RELATIVELY NEWER PROCESS.
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CONCLUSIONPRODUCE IMPRESSIVE RESULT THAN IN
THE CASES OF CONVENTIONAL HEAT TREATMENT PROCESSES.
AFFECTS THE ENTIRE VOLUME OF THE OBJECT.
EXPECTED TO DEVELOPE WIDE APPLICATIONS.
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