journal club junior resident 2
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Use of orthodontic
expansion screw infabricating section
custom traysJ Prosthet Dent 2000;83:474-
5.
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INTRODUCTION
In Prosthodontic treatment, the loadedimpression tray is the largest itemrequiring intraoral placement. During
impression procedures, wide mouthopening is required for proper trayinsertion and alignment.
Because this is not possible in patientswith restricted opening ability, amodification of the standard
impression procedure is often
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The use of an orthodonticexpansion screw
( 2 guide pins and a screw) without thescrew axis,serves as a guide or keyand keyway to fabricate a split
custom tray. Preparation of a butt joint along the
2 pieces of a maxillary tray can
enhance its stabilization during border correction and
impression making.
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Three-axis expansion screwafter removal of screw.
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Maxillary and Mandibular traysrequire different locations for the
key and keyway. For the maxillary tray, the holes
must be located in the overlay piece
and the guide pins are placed in theother half for better access
For the mandibular tray, guide pinsare placed in the overlay piece andholes are located in the other half(Fig. 4).
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Two pieces of maxillarysectional tray after separation.
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The expansion screw is placed verticallyin the handle of the custom tray to
accommodate the limited space (Fig.3).
The length of the guide pins in theexpansion screw can be reduced foreasier insertion and removal ifnecessary.
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Maxillary tray (underlying piece) withbutt joint alongline of separation.
First part of handle with expansionscrew is embedded in acrylic resin.
M dib l ti l t i
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Mandibular sectional trays inpatients mouth. Lengthof
guide pins reduced for easierinsertion and removal
I i d f
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Impression procedure forpatients with severely
limited mouth opening
(J Prosthet Dent 2000;84:241-4.)
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Patients with limited mouth openingare a common occurrence inprosthodontic practice. The majority
of these patients can be treated withexercise and stretching movementsbefore impressions are made.
Some will not respond to theseprocedures because of facial scarringand surgical manipulation of the
facial muscles. This article presents animpression procedure for overcomingsuch reduced mouth opening.
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The purpose of this article is todescribe an alternative to the stockimpression tray and discuss the
procedures necessary forfabricating a removable partialdenture (RPD) for a patient with
restricted oral opening.
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PRELIMINARYIMPRESSION
A stock tray is modified to make asatisfactory
preliminary impression. Trimming the flangelengths
and adding compound as necessary are oftenhelpful.
If a 1-piece tray cannot be used, then thestock tray
may be cut in half and the halvesapproximated to
form the preliminary cast. Practicality is the
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The practitioner must make apreliminary impression that isaccurate enough to fabricate the
modified custom tray to be used forthe final impression.
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CUSTOM TRAY Essential landmarks required for the
successful fabrication of aprosthesis must be identified.
In a patient with restricted opening,it is difficult to obtain the perfectimpression that captures allpossible anatomic details.
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It is more difficult to insert the tray thanto remove it from the mouth. Whenthe tray is placed in the mouth,
the operator usually stretchesone corner, making the oralopening still smaller.
During removal, the orbicularis oris can
be stretched beyond the limit of thepatients normal function. In thissituation, the muscles sphinctericshape allows the operator additional
maneuverability.
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Rounding is achieved largely by the action of theorbicularis oris muscle, (the muscle that
encircles the lips). This is a sphincter muscle, a circularband of muscle fibers that constrict an opening, like a
purse string.
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In the laboratory, the tray is usuallyplaced
and removed from the cast in avertical motion.
In a mouth with limited opening, amore horizontal motion must beused. The clinical realities of thepatients limitations must berecognized during the design of the
tray.
Because the tray is not used unloaded,flange
len th is increased when the
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PROCEDURE
1. Make a preliminary irreversiblehydrocolloid impression by sectioninga stock disposable plastic tray, and
inserting and removing it in sections. Pour cast in improved stone. Design the
custom tray so that it fits precisely,and incorporates a lockingmechanism that separates easily inthe mouth and reassemblesaccurately after the impression
procedure is completed.
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Outline landmarks essential to thedesign of the removable partialdenture on the cast for coverage bythe tray material. Use undercutblockout for all involved areas of
the cast at this time.
Incorporate relief for the impression
material and cutouts forocclusal/incisal stops only for thefirst tray section at this time, with
termination at the midline.
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Fabricate half of the custom trayusing light-cured tray material onthe duplicate cast. Align the handle
and the labial,buccal and lingualsegment edges in 1 plane at themidline to match easily with the
second half. Place a knob on the inside of the
handle that will later fit into an
opening on the handle of the
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Make the horizontal locking componentseparately,then attach it (Fig. 2).
Lubricate the hinge opening of thehorizontal latch, fill it with traymaterial, and join the added traymaterial to the superior surface of
first tray half to form a nailhead tosecure the horizontal lockingcomponent.
To ensure proper hinge movement,
manipulate thelatch back and fortharound the new material.Cure the resin for 2 minutes, and again
check thelocking component for mobility, at which
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After the first segment is completed,polish and lubricate (a precise fit isrequired). Relief wax and stops arenow placed for the final tray section.
The second handle has a hole on itsmedial surface No attempt is made tosecure the locking
mechanism at this point. The 2 halvesshould fit
together and function as 1 unit withno visible
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Complete the horizontal lockingmechanism. Lubricate the hookedarea of the locking mechanism and
fit the halves together. Add resinmaterial to the hook area and curefor 2 minutes.
The locking mechanism mustdisengage at completion. Completecuring. (The tray can now be usedas a single unit or two individual
halves [Fig. 4].
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Final impression
A medium or light viscosity elastomeric
impression material is used tominimize errors due to manipulationdistortion after setting.
Make an impression with the first half of
the tray After removing it from thepatients mouth, trim
the impression material so that it isflush with the
medial edge of the tray (Fig. 5).
For the parts of the impression tray ormaterial
that will contact the second half tray,
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Load the second tray half with impressionmaterial
and insert in the mouth. Squeezetogether the
2 tray parts at the handle. After ensuring
precise fit, engage the horizontal locking
component and allow the impression material to set.
Unlock the tray and remove the partsindividually. Reassemble the trayoutside the mouth; sticky wax or
modeling plastic may be placed across
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Advantages of the technique includesimplified tray manipulation and
decreased patient trauma; theability to use a custom fabricatedtray for optimal impression materialthickness; precise intraoral
positioning and stability; definitiveindexing of tray sections for easyreassembly both intraorally and
extraorally;and possibly eliminationof extraction of healthy teeth thatmight obstruct the placement or
removal of a conventional
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Disadvantages are the additionaltime, materials, and labor requiredfor precise fabrication of the
sectional tray and secondaryimpression;and the requirement forcorrect fitting of the components to
produce an accurate cast.
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THANK YOU!