jun 26-27, 2006 dr prasert suttiprasit 1 12-icit: going for gold 12-icit: 02-01k
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Jun 26-27, 2006 Dr Prasert Suttiprasit 2
Organizations are more efficient and effective when they use a process approach.
Applying a process model concept to incorporate with in the framework of various international standards and quality tools create extremely value-added.
The processes must control all activities within the organization.
Processes have to eliminate the opportunities for nonconformities and not rely on personnel to catch problems and manage processes.
Quality & Food Safety Process Approaches
Jun 26-27, 2006 Dr Prasert Suttiprasit 3
National – Network – International Food Standards
FAMI-QS
GMO
ISO 9001
GMP standard for Corrugated & Solid Board
IFS
GFSI Guide
SQF
AG 9000
ISO 14001
McDonalds system
Kraft food system
Nestlé NQS
Eurepgap
Friesland Coberco FSS
DS 3027
GMP TISI
BRC-Food
Ducth HACCP
Irish HACCP
M&S system
Aldi system
Waiterose system
GMP GAP
GTP
GDP
Jun 26-27, 2006 Dr Prasert Suttiprasit 6
Handle all issues of every quality and food safety management system ISO 9001: 2000, GMP/GHP and HACCP, ISO 22000, BRC and etc.Common documents for as many parts of the system as possible.Have the unique management operation strategy including the single integrated quality and food safety management working team. If possible do things just once but for all parts of the systems, e.g. management review, supplier control, internal audits and etc.
Process Approach Characteristics
Jun 26-27, 2006 Dr Prasert Suttiprasit 7
Step 1: Analysis of Company Status Has to evaluate the company status, i.e. it strengths-weaknesses-opportunities-threats
Step 2: Defining the Company Vision/Mission and Strategy
Step 3: Identifying Company ProcessesStep 4: Simplifying
Put the effort to identify and eliminate non-value adding activities in a process
Step 5: Characterizing Key Performance Indicators, KPIs
Jun 26-27, 2006 Dr Prasert Suttiprasit 8
Step 6: Implementing & MonitoringTo assures that the metrics associated with the process have been established and maintained
Step 7: Determining for ImprovementTo determine whether the process is needed to be re-designed.
Step 8: Improving (PDCA) The classic P-D-C-A principle still be active and good for all processes.
Step 9: Re-designingIf incremental improvement yields diminishing absolute returns, re-designing has to be the choice.
Jun 26-27, 2006 Dr Prasert Suttiprasit 9
Process Identifying
Yes
No
Vision/Mission Defining
Status Analyzing
Simplifying Charactering
Implementing &
MonitoringCan be
Improving?
Improving
Redesigning
12
3 4 5
67
8
9
Jun 26-27, 2006 Dr Prasert Suttiprasit 12
RECOMMENDED INTERNATIONAL CODE OF
PRACTICE GENERAL PRINCIPLES OF FOOD HYGIENE
CAC/RCP 1-1969, Rev. 4-2003E
Joint FAO/WHO Food Standards Programme
CODEX ALIMENTARIUS COMMISSION
Quality & Food Safety Standards
Jun 26-27, 2006 Dr Prasert Suttiprasit 13
Managing Food Safety: A Manual for the Voluntary Use of HACCP Principles for Operators of Food Service and Retail
Establishments
Additional copies are available from:Office of Compliance
Division of Cooperative Programs (HFS-625)Center for Food Safety and Applied Nutrition
Food and Drug Administration5100 Paint Branch Parkway
College Park, MD 20740(Tel) 301-436-2350
U.S. Department of Health and Human ServicesFood and Drug Administration
Center for Food Safety and Applied Nutrition[July 2005]
Quality & Food Safety Standards
Jun 26-27, 2006 Dr Prasert Suttiprasit 16
INTEGRATION OF STANDARDS
WIs & Other Supporting Docs
Procedures
GMPHACCPISO
IMS
Jun 26-27, 2006 Dr Prasert Suttiprasit 17
Strategic EstablishmentVision-Mission-Policy-ObjectivesStrategy Plan
Organization Management SystemOrganization Structure, Responsibility and AuthorityManagement and Customer Focus Management Control and Review
Application Matrix of BRC, ISO 22000, Codex GMP/GHP and HACCP, and ISO 9001 : 2000 Integrated Production Process and Floor Plan DiagramResource Management and Factory Environment StandardsProduction Hygiene and Prerequisite Programs HACCP SystemProcess Control, Measurement and Analysis, and Corrective and Preventive ActionsRequired Documented Procedures and Supporting Documents
Integrated Documentation StructureIntegrated Documentation Structure