kaizen forms & checklists
TRANSCRIPT
KAIZEN EVENT PROFILE
Event Description: Event Dates:
Preliminary Objectives: Team:Name: Position Role
Production Requirements (Takt Time): Facilitator: (Consultant)Name: Position Role
Process Information: Current situation and problems:
KAIZEN WORKSHOP TARGET SHEETBuilding Number: Team #Division Name: Team Name:Department Name: Date:
(B) TargetSpace / Sq.FtInventoryWalking DistanceParts Transport DistanceThroughput TimeProcess Cycle TymeVolume Per DayFull-Time Equivalent crewProductivityChangeover (Total Time)Changeover (Total #)Schedule AttainmentQuality improvementsSafety Improvements# Poka-Yoke Implemented
Baseline data: Use a red dot to indicate a change / use an asteristic to indicate an estimate
Hours per shift:# Of shifts:
Remarks:
(A) Start
( C ) 1st Day
(D) 2nd Day
(E) 3rd Day
(F) 4th Day
(G) Final
(H) Difference
% Increase / Decrease
Current output (required):
KAIZEN DOP WORK SHEETProcess:Part #: From:Desc.: To:
Operation Inspection Storage Document Transport Operation Description
Scope Of Operation
KAIZEN DOP WORK SHEETDate: ___/___/___
From:To:
Operation Description
6 M's Fishbone Diagram Template
Name Effect Here
Management
Cause
Cause
Cause
Man
Measurement Machine Material
Method
Cause
Cause
Cause Cause
Cause
Cause
Cause CauseCause
Cause
Cause Cause
Cause
Cause
Cause
Task 1 3/1/2011 0 2/28/2011
Task 2 3/3/2011 0 3/2/2011
Task 3 3/7/2011 0 3/6/2011
Task 4 3/15/2011 0 3/14/2011
Task 5 3/20/2011 0 3/19/2011
Task 6 3/28/2011 0 3/27/2011
Task 7 3/31/2011 0 3/30/2011
1-Mar
2-Mar
3-Mar
4-Mar
5-Mar
6-Mar
7-Mar
8-Mar
9-Mar
10-Mar
11-Mar
12-Mar
13-Mar
14-Mar
15-Mar
16-Mar
17-Mar
18-Mar
19-Mar
20-Mar
21-Mar
22-Mar
23-Mar
24-Mar
25-Mar
26-Mar
27-Mar
28-Mar
29-Mar
30-Mar
31-Mar