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KASUS - KASUS PENILAIAN KANDUNGAN TEKNOLOGI

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Penjelasan Penilaian Kandungan Teknologi

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  • KASUS - KASUS

    PENILAIAN KANDUNGAN TEKNOLOGI

  • Figure B.1 Technometric profile of semiconductor lasers for optical

    communication by selected countries in 1986

    Kasus 1 : Profile teknometrik dari semiconduktor laser untuk

    komunikasi optik tahun 1986 dibandingkan antara perusahaan-

    perusahaan di Federal Republic of Germany, United State, dan

    JepangFRG USA JAP

  • Kasus 2 : Profil teknometrik semiconductor laser untuk

    komunikasi optik studi kasus NEC (Nippon Electric

    Company) dibandingkan perusahaan-perusahaan lain di

    Jepang

    Figure B.2 Technometric profileof semiconductor lasers for optical

    communication from Nippon Electric Company (NEC)

    and all other Japanese manufacturers (JAP-) in 1986

  • Kasus 3 : Gambar berikut merupakan agregat indikator

    untuk berbagai jenis laser dibandingkan antara negara-negara

    Jerman, USA, Jepang tahun 1986

    Figure B.3 Aggregated technometric indicators

    for various laser type and selected countries in 1986

    0.0

    0.4

    0.8

    1.2

    HeNe Ar+ CO2 Excimer Diodes Nd-YAG Dye

    Tech

    nom

    etric

    Indic

    ato

    r V

    alu

    e (1986)

    FRG USA JAP

  • Kasus 4 : Gambar B.4 berikut menunjukkan aktivitas R&D

    telekomunikasi yang dibagi dalam 11 bidang yang dilakukan oleh

    NEC, sebagai persentase dari semua aktivitas R&D Jepang

    Figure B.4 Telecomunication R&D activities by Nippon Electric

    Company, 1984-86, as percentage of all Japanese activities

    0

    10

    20

    30

    40

    TH WI RA PI IM DI FI HF ME OE SO

    Telecom Subfields

    % o

    f J

    AP

    ED Patents US Patents Papers

  • Kasus 5 : Pengukuran TCC di Divisi Regional II PT Telkom

    I. Estimasi tingkat kecanggihan

    1. Fasilitas fisik / technoware

    a. Fasilitas fisik switching

    Derajat sofistikasi fasilitas fisik switching

    Batas bawah : 6

    Batas atas : 7

    Fas. Terintegrasi Fas. Terkomputerisasi

    Fas. Otomasi Fas. Khusus

    Fas. Multiguna Fas. Daya

    Fas. Manual

  • Fasilitas fisik transmisi

    b. Fasilitas fisik transmisi

    Derajat sofistikasi fasilitas fisik transmisi

    Batas bawah : 4

    Batas atas : 7

    Fas. Terintegrasi Fas. Terkomputerisasi

    Fas. Otomasi Fas. Khusus

    Fas. Multiguna Fas. Daya

    Fas. Manual

  • Fasilitas fisik outside plant

    c. Fasilitas fisik outside plant

    Derajat sofistikasi fasilitas fisik outside plant

    Batas bawah : 3

    Batas atas : 7

    Fas. Terintegrasi Fas. Terkomputerisasi

    Fas. Otomasi Fas. Khusus

    Fas. Multiguna Fas. Daya

    Fas. Manual

  • Fasilitas Pendukung

    d. Fasilitas pendukung

    Derajat sofistikasi fasilitas fisik pendukung

    Batas bawah : 3

    Batas atas : 7

    Fas. Terintegrasi Fas. Terkomputerisasi

    Fas. Otomasi Fas. Khusus

    Fas. Multiguna Fas. Daya

    Fas. Manual

  • Pekerja

    2. Kemampuan SDM / humanware

    a. Kategori pekerja

    Derajat sofistikasi potensi SDM kategori pekerja

    Batas bawah : 2

    Batas atas : 6

    Kemampuan inovasi Kemampuan menambahkan

    Kemampuan adaptasi Kemampuan meniru

    Kemampuan memperbaiki Kemampuan mempersiapkan

    Kemampuan operasi

  • Pengawas

    b. Kategori pengawas

    Derajat sofistikasi potensi SDM kategori pengawas

    Batas bawah : 6

    Batas atas : 7

    Kemampuan inovasi Kemampuan menambahkan

    Kemampuan adaptasi Kemampuan meniru

    Kemampuan memperbaiki Kemampuan mempersiapkan

    Kemampuan operasi

  • Manajer / Eksekutif

    c. Kategori pemimpin (manajer dan ekskutif)

    Derajat sofistikasi potensi SDM kategori pemimpin

    Batas bawah : 6

    Batas atas : 8

    Kemampuan inovasi Kemampuan menambahkan

    Kemampuan adaptasi Kemampuan meniru

    Kemampuan memperbaiki Kemampuan mempersiapkan

    Kemampuan operasi

  • Informasi

    3. Dokumentasi / Informasi

    Derajat sofistikasi dokumentasi / informasi

    Batas bawah : 4

    Batas atas : 8

    Petunjuk untuk menilai Petunjuk untuk menyamakan

    Petunjuk untuk meningkatkan pemahaman Petunjuk untuk memanfaatkan

    Petunjuk untuk menentukan Petunjuk untuk menjelaskan

    Petunjuk untuk membiasakan

  • Orgaware

    4. Organisasi / Kelembagaan

    Derajat sofistikasi organisasi / kelembagaan

    Batas bawah : 6

    Batas atas : 8

    Organisasi memimpin Organisasi mencari peluang

    Organisasi memantapkan posisi Organisasi memproteksi kepentingan

    Organisasi siap bersaing Organisasi sedang membangun jaringan

    Organisasi mulai tumbuh

  • II. Penilaian state-of-the-artFS1

    FS2

    FT1

    FT2

    FO

    1

    FO

    2

    FO

    3

    FP1

    FP2

    M1

    M2

    M3

    I

    O

    ANALOG

    DIGITAL

    GEL. RADIO

    KABEL SERAT

    OPTIK

    KABEL TEMBAGA

    KABEL SERAT

    OPTIK

    GELOMBANG

    RADIO

    MEK-ELEK

    PENDUKUNG

    SISTEM

    FASILITAS

    SWITCHING BB=5,

    BA=7

    FASILITAS

    TRANSMISI

    BB=3, BA=7

    FASILITAS

    OUTSIDE PLANT

    BB=1, BA=7

    FASILITAS

    PENDUKUNG

    BB=1, BA=7

    FASILITAS FISIK

    POTENSI/

    KEMAMPUAN

    SDM

    DOKUMENTASI/

    INFORMASI

    BB=3, BA=7

    ORGANISASI/

    KELEMBAGAAN

    BB=5, BA=7

    PEKERJA

    BB=1, BA=4

    PENGAWAS

    BB=4, BA=5

    PIMPINAN

    BB=1, BA=7

    TINGKAT

    MUATAN

    TEKNOLOGI

  • Penilaian state-of-the-art (2)

    KAPASITAS

    KEMAMPUAN PEMELIHARAAN

    KEMAMPUAN OPERASI

    KEMAMPUAN REKONFIGURASI

    FEATURE UNTUK PELANGGAN

    KOMPATIBILITAS

    PENGGUNAAN SOFTWARE

    KAPASITAS

    KEMAMPUAN OPERASI

    KEMAMPUAN PEMELIHARAAN

    KEMAMPUAN REKONFIGURASI

    FEATURE UNTUK PELANGGAN

    KOMPATIBILITAS

    PENGGUNAAN SOFTWARE

    RELIABILITAS

    AVAILABILITAS

    QUALIBILITAS

    FLEKSIBILITAS

    RELIABILITAS

    AVAILABILITAS

    QUALIBILITAS

    RELIABILITAS

    AVAILABILITAS

    QUALIBILITAS

    LAYANAN

    FS1

    FS2

    FT1

    FT2

    FO1

  • Penilaian state-of-the-art (3)

    FLEKSIBILITAS

    RELIABILITAS

    AVAILABILITAS

    QUALIBILITAS

    LAYANAN

    FO

    2

    FLEKSIBILITAS

    RELIABILITAS

    AVAILABILITAS

    QUALIBILITAS

    LAYANAN

    FO

    3

    DAYA DUKUNG TERHADAP

    SISTEM TELEKOMUNIKASI

    TINGKAT PENGAMANAN

    DAN KONTROL

    KETERSEDIAAN

    INSTRUMEN

    FP1

    DAYA DUKUNG TERHADAP

    SISTEM TELEKOMUNIKASI

    TINGKAT PENGAMANAN

    DAN KONTROL

    KETERSEDIAAN

    INSTRUMEN

    FP2

  • ORIENTASI EFISIENSI

    KREATIVITAS

    ORIENTASI PRESTASI

    KOHESIVITAS

    KEMAMPUAN MENGHADAPI RESIKO

    M1

    ETIKA KERJA

    ORIENTASI PEMANFAATAN WAKTU

    ORIENTASI MUTU

    LEBAR JENIS KEMAMPUAN

    ORIENTASI KOMUNIKASI

    ORIENTASI EFISIENSI

    KREATIVITAS

    ORIENTASI PRESTASI

    KOHESIVITAS

    KEMAMPUAN MENGHADAPI RESIKO

    M2

    ETIKA KERJA

    ORIENTASI PEMANFAATAN WAKTU

    ORIENTASI MUTU

    LEBAR JENIS KEMAMPUAN

    ORIENTASI KOMUNIKASI

    Penilaian state-of-the-art (4)

  • Penilaian state-of-the-art (5)

    ORIENTASI EFISIENSI

    KREATIVITAS

    ORIENTASI PRESTASI

    KOHESIVITAS

    KEMAMPUAN MENGHADAPI RESIKO

    M3

    ETIKA KERJA

    ORIENTASI PEMANFAATAN WAKTU

    ORIENTASI MUTU

    LEBAR JENIS KEMAMPUAN

    ORIENTASI KOMUNIKASI

    KEMUDAHAN

    MENGKOMUNIKASIKAN

    KEMUDAHAN PENGULANGAN

    INFORMASI

    JUMLAH KETERKAITAN

    KEMUDAHAN MEMPERBAHARUI

    PENGENDALIAN DOKUMEN/

    INFORMASI

    I

    TINGKAT PENGGUNAAN INFORMASI

    TINGKAT KETEPATAN DAN

    KELENGKAPAN INFORMASI

  • Penilaian state-of-the-art (6)

    PRODUKTIVITAS

    FLEKSIBILITAS

    PEROLEHAN SUMBER

    ARAH ORGANISASI

    STABILITAS

    O

    ORIENTASI KEPADA PIHAK YANG

    BERKEPENTINGAN

    KEPEMIMPINAN

    OTONOMI KERJA

    KETERLIBATAN KARYAWAN

    IKLIM INOVASI

    INTEGRITAS OPERASI

    KEBIJAKAN MUTU

  • III. Menentukan komponen kontribusi

    1. Bobot kategori komponen fasilitas fisik

    No Item utama Bobot

    1 Fasilitas switching 0.335

    2 Fasilitas transmisi 0.329

    3 Fasilitas outside plant 0.276

    4 Fasilitas pendukung 0.060

    2. Fasilitas fisik switching

    No Sub Item Bobot

    1 Sentral analog 0.086

    2 Sentral digital 0.914

    3. Fasilitas fisik transmisi

    No Sub Item Bobot

    1 Gelombang radio 0.110

    2 Kabel serat optik 0.890

  • 1. Fasilitas fisik outside plant

    No Sub Item Bobot

    1 Kabel tembaga 0.786

    2 Kabel serat optik 0.123

    3 Gelombang radio 0.091

    2. Fasilitas fisik pendukung

    No Sub Item Bobot

    1 Mekanikal-elektrikal 0.674

    2 Pendukung sistem 0.326

    3. Bobot komponen SDM

    No Item utama Bobot

    1 Pekerja 0.288

    2 Pengawas 0.300

    3 Pimpinan (manajer / eksekutif) 0.411

    Menentukan komponen kontribus (2)

  • 1. Hasil perhitungan keempat komponen THIO

    No Komponen teknologi Kontribusi

    1 Technoware 0.696

    2 Humanware 0.700

    3 Orgaware 0.827

    4 Infoware 0.783

    2. Hasil perhitungan intensitas komponen teknologi

    No Komponen teknologi Intensitas

    1 Technoware 0.573

    2 Humanware 0.223

    3 Orgaware 0.108

    4 Infoware 0.096

    3. Hasil perhitungan TCC sebesar 0.718 berada antara batas baik dan sangat baik.

    IV. Hasil perhitungan TCC

  • Kasus 6 : Pengukuran kontribusi teknologi ATM dalam

    mewujudkan B-ISDN

    Kerangka perhitungan sbb :

    TECHNOWARE

    INTENSITAS

    HUMANWARE

    INTENSITAS

    INFOWARE

    INTENSITASBATAS ATAS

    BATAS BAWAH

    ORGAWARE

    INTENSITASBATAS ATAS

    BATAS BAWAH

    KONTRIBUSITEKNOLOGI ATM

    DALAM MEWUJUDKANB-ISDN

    T1

    H1

  • FASILITAS

    SWITCHING

    BOBOT

    BATAS ATAS

    BATAS BAWAH

    FASILITAS

    TRANSMISI

    BOBOT

    BATAS ATAS

    BATAS BAWAH

    FASILITAS

    OUTSIDE

    PLANT

    BOBOT

    FASILITAS

    MGT.

    JARINGAN

    BOBOT

    BATAS ATAS

    BATAS BAWAH

    KABEL SERAT

    OPTIK

    BOBOT

    BATAS ATAS

    BATAS BAWAH

    KABEL SERAT

    OPTIK

    BOBOT

    BATAS ATAS

    BATAS BAWAH

    T1

    T21

    T22

    T23

    T24

    T1

  • DUKUNGAN TERHADAP SINYAL NARROWBAND MAUPUN BROADBAND

    KEMAPUAN LAYANAN DISTRIBUTIF MAUPUN KOMUNIKATIF

    KEMAMPUAN MENYEDIAKAN LAYANAN YANG SIFATNYA PTP DAN PTM P

    FLEKSIBILITAS DALAM PEMBENTUKAN KONEKSI (PERMANEN/SWITCHED)

    FLEKSIBILITAS DALAM PEMILIHAN QUALITY OF SERVICE

    FLEKSIBILITAS DALAM PEMILIHAN BANDWITH

    KEMAMPUAN MENGINTEGRASIKAN VOICE, DATA, DAN VIDEO

    KEMAMPUAN PENGIRIMAN VOICE, DATA, DAN VIDEO SECARA SIMULTAN

    TINGKAT KELENGKAPAN DENGAN STANDARISASI INTERNASIONAL (ATM FORUM, ITU)

    TINGKAT KESESUAIAN DENGAN STANDARISASI INTERNASIONAL (ATM FORUM, ITU)

    TRANSISI YANG BAIK DARI TEKNOLOGI JARINGAN SEBELUMNYA

    KEMUDAHAN BERINTERAKSI DENGAN TEKNOLOGI JARINGAN YANG SUDAH ADA

    TINGKAT KELENGKAPAN ITEM CHARGING

    EFISIENSI KAPASITAS LINE

    KEMUDAHAN DALAM PENGOPERASIAN DAN PEMELIHARAAN

    KEMUDAHAN PROSEDUR PERLUASAN DAN REKONFIGURASI

    EFISIENSI MEDIUM TRANSMISI

    FLEKSIBILITAS ARSITEKTUR TRANSMISI

    KEANDALAN JARINGAN TRANSMISI

    KEMAMPUAN MENYALURKAN INFORMASI HINGGA 622 MBPS

    KEMUDAHAN DALAM PENGOPERASIAN DAN PEMELIHARAAN

    KEMUDAHAAN PROSEDUR PERLUASAN DAN REKONFIGURASI

    KEMAMPUAN MULTIPLEXING MULTIRATE

    OPTIMALISASI JARINGAN YANG SUDAH ADA

    KEMAMPUAN MENYALURKAN LAYANAN B-ISDN DAN N-ISDN

    FLEKSIBILITAS DALAM PEMILIHAN JENIS TEKNOLOGI JARINGAN AKSES

    EFISIENSI KAPASITAS LINE

    PERFORMANSI JARINGAN

    KEAMANAN

    KEMUDAHAN DALAM PENGOPERASIAN DAN PEMELIHARAAN

    CUSTOMER ADMINISTRATION

    NETWORK PROVISIONING MANAGEMENT

    WORK FORCE MANAGEMENT

    TARIF, CHARGING AND ACCOUNTING ADMINISTRATION

    QoS AND NETWORK PERFORMANCE ADMINISTRATION

    TRAFFIC MEASUREMENTS AND ANALYSIS ADMINISTRATION

    ROUTING AND DIGIT ANALYSIS ADMINISTRATION

    MAINTENANCE MANAGEMENT

    SECURITY ADMINISTRATION

    LOGISTIC MANAGEMENT

    T21

    T22

    T23

    T24

    T21, T22, T23, T24

  • H1

    FASILITASSENTRAL

    BOBOTSUPERVISOR

    BOBOTBATAS ATAS

    BATAS BAWAH

    PELAKSANA

    BOBOTBATAS ATAS

    BATAS BAWAH

    FASILITASTRANSMISI

    BOBOTSUPERVISOR

    BOBOTBATAS ATAS

    BATAS BAWAH

    PELAKSANA

    BOBOTBATAS ATAS

    BATAS BAWAH

    OUTSIDE PLANT

    BOBOTSUPERVISOR

    BOBOTBATAS ATAS

    BATAS BAWAH

    PELAKSANA

    BOBOTBATAS ATAS

    BATAS BAWAH

    MANAJEMENJARINGAN

    BOBOTSUPERVISOR

    BOBOTBATAS ATAS

    BATAS BAWAH

    PELAKSANA

    BOBOTBATAS ATAS

    BATAS BAWAH

    MANAGER

    BOBOTBATAS ATAS

    BATAS BAWAH

    EKSKUTIF

    BOBOTBATAS ATAS

    BATAS BAWAH

    H1

  • Kasus 7 : Analisis kandungan teknologi perusahaan besi dan

    baja di Jepang dan India

    1. Perhitungan tingkat kecanggihan

  • Table B.1 : Limits of the degrees of Sophistication of the Components of Technology at the Indian and Japanese Steel Plants

    Degree of Sophistication

    Indian Plant Japanese PlantComponents

    Lower Limit Upper Limit Lower Limit Upper Limit

    Explanatory Notes

    Technoware

    SinteringCoke OvenBlast FuraceSteelmaking

    CastingRolling-Finishing

    4444

    44

    6666

    66

    5566

    66

    7788

    88

    All the Technoware in the Indian

    Firm that was studied come underSpecial Purpose Facilities In thecase of the Japanese Firm, with theexception of the Sintering and

    Coke Oven Plants which may beclassified as Automatic Facilitiesthe rest fall into the ComputerizedFacilities degree of sophistication.Thus, lower and upper scores

    correspond to these degrees

    Humanware

    WorkersSupervisors

    Managers &Executive

    R&D Personnel

    13

    5

    7

    35

    8

    9

    24

    5

    7

    46

    8

    9

    While the managers and executives

    of both Indian and Japanese firms

    have and mixture of Adapting andImproving Abilities, the workersand supervisors of the Indian firmhave a lower level of abilities(Operating and Repairing Abilities)than Japanese counterparts

    (Setting-up and ReproducingAbilities). The R&D personnel of

    both the firms have InnovatingAbilities. The lower and upperlimit scores correspond to these

    degrees

    Infoware 4 7 4 8

    While the lowest degree of

    sophistication for both firms is thelevel of Utilizing Facts, theJapanese Firm is almost at the

    state-of-the-art with respect toAssessing Facts. The upperdegree of the Indian firm is at theaverage level of GeneralizingFacts

    Orgaware 6 8 7 9The Japanese firm has its upperlimit at the level of the LeadingFramework since it is a worldleader. The Indian could at themost be categorized as belonging tothe level of ProspectingFramework

  • 2. Penilaian state-of-the-art

  • Table B.2 : State-of-the-Art Assessment of the Sintering Plant

    Indian Plant Japanese PlantCriteria

    Criteria Value Score Criteria Value Score

    Raw mix feed rate in tons/hour ( 1,000 : 10, 100 : 0) 250 2 925 9

    Plant capability in tons/m2of grate area per day ( 40 : 10, 10 : 0) 15 2 35 8

    Weighing of raw mix feed ( belt weighing with electronic load sensor

    : 10, no belt weighing : 0)

    Mechanical 5 Electronic 10

    Chemical analysis of sinter mixes (integrated on-line system : 10,

    manual sampling : 0)

    Manual 10 On-line 10

    Instrumentation availability for burn through point measurement,

    return-fines ratio measurement, mix moisture measurement and

    measuring bed-height above grate (2.5 points per item)

    Only one item 2.5 All four 10

    Combustion control (automatic : 10, manual : 0) Manual 0 Automatic 10

    Cooling system (on strand cooling system : 10, annular dip-rail deep

    bed circular cooler : 5, others : 0)

    Others 0 Annular 5

    Specific energy consumption in Mcal ( 750 : 10, 2000 : 0) 1,250 6 750 10

    Total 17.5 72

    STI 2.2 9

  • Table B.3 : State-of-the-Art assessment of the Coke Oven

    Indian Plant Japanese PlantCriteria

    Criteria Value Score Criteria Value Score

    Capacity of oven as measured by oven height

    ( 7.85m : 10, 5m : 0)

    5 0 7 7

    Coal preparation (classification and selective crushing : 10, others :

    0)

    Others 0 Classification

    and selective

    crushing

    10

    Combustion control (automatic : 10, manual : 0) Manual 0 Automatic 10

    Formed coke as a percentage of total output ( 25% : 10, 0% : 0) 0% 0 13% 5

    Charging of coke oven (stamp charging : 10, others : 0) Others 0 Stamp

    Charging

    10

    Partial briquetting of coal charge ( 35% : 10, 0% : 0) 0% 0 35% 10

    Percentage of dry quenching (100% : 10, 0% : 0) 0% 0 90% 5

    Specific energy consumption in Mcal ( 400 : 10, 2000 : 0) 1,500 3 450 10

    Total 3 71

    STI 0.4 8.9

  • Table B.4 : State-of-the-Art Assessment of the Blast Furnace

    Indian Plant Japanese PlantCriteria

    Criteria Value Score Criteria Value Score

    Nominal capacity in tons/day ( 12,000 : 10, 1000 : 0) 1000 0 10,000 8

    Top gas pressure in bars ( 3 : 10, 1.5 : 0) 1.5 0 3 10

    Hot blast temperature in oC ( 1,500

    oC : 10, 1000

    oC : 0) 803 0 1,350 6.5

    Percentage sinter in burden ( 95% : 10, 20% : 0) 44% 3 76% 7.5

    Burden distribution (bell less top with movable throat armour : 10,double bell-hopper : 0)

    Bell-hopper 0 Bell-less top 10

    Instrumentation availability for guiding burden distribution,obtaining furnace segment temperature, measuring waste gas

    composition, measuring charge composition, measuring chargeweights, measuring flow rate and pressures of waste gases and hotblast, measuring tuyere injectant rates and analyzing hot metal and

    slag (1.25 points per item)

    Only for fouritems

    5 Completerange

    10

    Computer application for BF control of burden composition, burdenweights and charging sequence, blast-conditioning and faultdetection (2.5 points per item)

    None 0 Completerange

    10

    BF Structure (self-supporting free standing design : 10,

    Conventional : 0)Conventional 0 Self-

    supporting10

    Tuyere stock (flexible joints : 10, rigid joints : 0) Rigid 0 Flexible 10Performance improvements through tuyere injectants such as oxygen,

    coal, dust, coal oil slurry and lime dust (2.5 points per item)

    None 0 Complete

    range

    10

    Use of top pressure recovery turbine (Yes : 10, No : 0) No 0 Yes 10Hot metal treatment such as external desulphurization, externaldesiliconization and external dephosphorization (3.33 points peritem)

    Onlydesulphurizati

    on

    3.33 Completerange

    10

    Specific energy consumption in Mcal ( 3,250 : 10, 8,500 : 0) 6,750 3.5 3,500 9.5

    Total 14.83 121.5STI 0.11 0.93

  • Table B.5 : State-of-the-Art Assessment of the Steelmaking

    Indian Plant Japanese PlantCriteria

    Criteria Value Score Criteria Value Score

    Nominal capacity in tons/day over tap-to-tap time ( 360 : 10,

    25 : 0)

    100 2.5 300 8

    Percentage steel made by BOF and EAF ( 100% : 10, 0% : 0) 44% 4.5 100% 10

    Alloy and special steels produced as a percentage of total output

    (30% : 10, 0% : 0)

    0 0 17 6

    Instrumentation availability for measurement of hot metal

    composition and temperature, hot metal weight, scrap composition

    and temperature, decarbonization rate and slag formation rate (2

    points per item)

    Two items 4 All items 10

    Use of computers for process control (programmed thermochemical

    models with adaptive factors : 10, detailed models using heat and

    mass balance : 6, simple models based on hot metal analysis : 3, no

    usage : 0)

    No usage 0 Programmed

    thermo-

    chemical

    10

    Specific energy consumption in Mcal ( 50 : 10, 1,500 : 0) 1,125 2.5 75 10

    Total 13.5 54

    STI

    2.3 9

  • Table B.6 : State-of-the-Art Assessment of Casting

    Indian Plant Japanese PlantCriteria

    Criteria Value Score Criteria Value Score

    Percentage continuous casting CC ( 100% : 0, entirely ingot

    Casting : 0)

    0 0 90 9

    Range of shapes cast (ingots, billets, blooms, slabs, others : 2 points

    per item)

    Ingots only 2 All shapes 10

    Type of casting facility (CC curved mould with progressive

    straightening : 10, CC curved mould with straightening : 8, CC

    vertical mould with progressive bending : 6, CC vertical mould with

    bending : 4, CC vertical mould : 2, ingot casting : 0)

    Ingot casting 0 CC curved

    mould with

    progressive

    straightening

    10

    On-line instrumentation availability for reducing of grain size,

    reduction of inclusions, mould level control, controlled cooling and

    control of composition ( 2 points per item)

    None 0 All items 10

    Specific energy consumption in Mcal ( 150 : 10, 750 : 0) 625 2 187.5 9.5

    Total 4 48.5

    STI

    0.8 9.7

  • Table B.7 : State-of-the-Art Assessment of Rolling

    Indian Plant Japanese PlantCriteria

    Criteria Value Score Criteria Value Score

    Capacity in million tons of output per annum ( 6 : 0, 1 : 0) 1 0 4 6.5

    Number of mills (roughing mill, billet mill, plate mill, bar mill, rod

    mill, pipe mill, structural mill : 1.43 points per item)

    Two 3 All 10

    Casting and rolling integration (100% : 10, 0% : 0) 0% 0 100% 10

    Rolling speeds in m/sec (10 points for the relevant maximum value

    and 0 for the minimum value per item)

    Minimum

    value

    0 Maximum

    value

    10

    Availability of controlled on-line cooling of hot-rolled products

    (available : 10, not available : 0)

    Not available 0 Available 10

    Availability of combination lines for reduction of process stages in

    cold rolling (available : 10, not available : 0)

    Not available 0 Available 10

    Reheat furnace control (computerized automatic : 10, others : 0) Others 0 Computerized

    automatic

    10

    Dimension control (on-line computerized : 10, others : 0) Others 0 On-line

    computerized

    10

    Testing of products strength (ultrasonic non destructive : 10, others :

    0)

    Others 0 Ultrasonic

    non-

    destructive

    10

    Specific energy consumption in Mcal (750 : 10, 2000 : 0) 1750 2 950 8.5

    Total 5 48.5

    STI

    0.5 9.5

  • Table B.8 : State-of-the-Art Assessment of Humanware

    Indian Plant Japanese PlantCriteria Criteria

    ValueScore SHj Criteria

    ValueScore SHj

    Workers

    Percentage of target attained per year with respect toOutput per workers(100% : 10, 50% : 0)

    60% 2 0.2 90% 8 0.8

    Supervisors

    Effectively capacity utilization of the plant(100% : 10, 50% : 0)

    80% 6 0.6 90% 8 0.8

    Managers & Executives

    Effectively capacity utilization of the plant(100% : 10, 50% : 0)

    80% 6 0.6 90% 8 0.8

    R&D Personnel

    Level of innovative activity as evaluated by type ofContribution made, level of patenting, etc.(Very high : 10, None : 0)

    Low 2 0.2 VeryHigh

    10 1

  • Table B.9 : State-of-the-Art Assessment of Infoware

    Indian Plant Japanese Plant

    Criteria Criteria

    Value

    Score Criteria

    Value

    Scor

    e

    Extent of management information (total industry information : 10, partial

    information : 5, only corporate information : 0)

    Partial

    industry

    information

    5

    Total

    Industry

    information

    10

    Extent of networking (on-line corporate networking : 10, no on-line

    corporate networking : 0)

    No on-line 0 On-line 10

    Iron and steel database availability (available : 10, not available : 0) Not available 0 Available 10

    Monitoring schemes (completely distributed process control : 10, partially

    distributed process control : 0)

    Partially

    distributed

    0 Completely

    distributed

    10

    Availability of computer based policy models for studying sintering, iron-

    making, steelmaking and rolling (2.5 points per item)

    None 0 All 10

    Total 10 50

    ST I 0.2 1.0

  • Table B.10 : State-of-the-Art Assessment of Orgaware

    Indian Plant Japanese Plant

    Criteria Criteria

    Value

    Score Criteria

    Value

    Scor

    e

    Profitability ( ROI above industry average : 10, ROI below industry

    average : 5, loss making : 0) Loss making 0

    Below

    average

    industry

    5

    Overall capacity utilization (100% : 10, 50% : 0) 80% 6 85% 7

    Sales (tons/employee/year) ( 600 : 10, 10 : 0) 25 0.5 525 8.5

    Direction (high futuristic orientation : 10, little or no futuristic

    Orientation : 0)

    low 2 High 10

    Autonomy (completely deregulated : 10, completely controlled : 0) Completely

    controlled

    0 Completely

    deregulated

    10

    Organization for improvement angineering (high level : 10, no scope : 0) No scope 0 High level 10

    Modernization (consistent programme : 10, arbitrary or no efforts : 0) Intermittent 2 Consistent 10

    R&D expenditure as percentage of sales ( 2.5% : 10, 0% : 0) 0.6 2.5 2 8

    Total 13 68.5

    STI

    0.16 0.86

  • 3. Perhitungan komponen kontribusi

  • Table B.11 : Summary of component contributions

    Indian Plant Japanese Plant Weightage OverallContribution

    Component ofTechnology

    UpperLimit

    LowerLimit

    State-of-the-ArtRating

    NormalizedContribution

    UpperLimit

    LowerLimit

    State-of-the-ArtRating

    NormalizedContribution

    Tehnoware UTi LTi STi Ti UTi LTi STi Ti India Japan India Japan

    Sintering 6 4 0.22 0.49 7 5 0.90 0.76 0.167 0.167Coke Oven 6 4 0.04 0.46 7 5 0.89 0.76 0.167 0.167Blast Furace 6 4 0.10 0.47 8 6 0.93 0.87 0.167 0.167 0.44 0.84Steelmaking 6 4 0.23 0.50 8 6 0.90 0.87 0.167 0.167Casting 6 4 0.08 0.47 8 6 0.97 0.88 0.167 0.167Rolling &Finishing

    6 4 0.05 0.46 8 6 0.95 0.88 0.167 0.167

    Humanware UHi LHi SHi Hi UHi LHi SHi Hi India Japan India Japan

    Workers 3 1 0.20 0.16 4 2 0.80 0.40 0.850 0.500Supervisors 5 3 0.60 0.47 6 4 0.80 0.62 0.114 0.250Managers & 8 5 0.47 0.76 8 5 0.80 0.82 0.034 0.165 0.22 0.58

    ExecutiveR&DPersonnel

    9 7 0.20 0.82 9 7 1.00 1.00 0.002 0.085

    Infoware UI LI SI I UI LI SI I India Japan India JapanFirm level 7 4 0.20 0.51 8 4 1.00 0.89 1.000 1.000 0.51 0.89

    Orgaware UO LO SO O UO LO SO O India Japan India JapanFirm level 8 6 0.16 0.70 9 7 0.83 0.96 1.000 1.000 0.70 0.96

  • 4. Perhitungan TCC

  • Table B.12 : Summary of TCC Computation

    Component Contribution Component

    Contribution

    Intensitas

    TCCTechnology

    Component

    Indian Plant Japanese Plant Indian Plant Japanese Plant

    Technoware T 0.48 0.84 0.53

    Humanware H 0.22 0.58 0.12

    0.44 0.84

    Infoware I 0.51 0.89 0.08

    Orgaware O 0.70 0.96 0.27

  • Figure B.5 THIO Diagram

    10

    10

    10

    10

    T

    OH

    I

    JAPANESE

    PLANT

    INDIAN

    PLANT