kasus-kasus penilaian kandungan teknologi
DESCRIPTION
Penjelasan Penilaian Kandungan TeknologiTRANSCRIPT
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KASUS - KASUS
PENILAIAN KANDUNGAN TEKNOLOGI
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Figure B.1 Technometric profile of semiconductor lasers for optical
communication by selected countries in 1986
Kasus 1 : Profile teknometrik dari semiconduktor laser untuk
komunikasi optik tahun 1986 dibandingkan antara perusahaan-
perusahaan di Federal Republic of Germany, United State, dan
JepangFRG USA JAP
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Kasus 2 : Profil teknometrik semiconductor laser untuk
komunikasi optik studi kasus NEC (Nippon Electric
Company) dibandingkan perusahaan-perusahaan lain di
Jepang
Figure B.2 Technometric profileof semiconductor lasers for optical
communication from Nippon Electric Company (NEC)
and all other Japanese manufacturers (JAP-) in 1986
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Kasus 3 : Gambar berikut merupakan agregat indikator
untuk berbagai jenis laser dibandingkan antara negara-negara
Jerman, USA, Jepang tahun 1986
Figure B.3 Aggregated technometric indicators
for various laser type and selected countries in 1986
0.0
0.4
0.8
1.2
HeNe Ar+ CO2 Excimer Diodes Nd-YAG Dye
Tech
nom
etric
Indic
ato
r V
alu
e (1986)
FRG USA JAP
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Kasus 4 : Gambar B.4 berikut menunjukkan aktivitas R&D
telekomunikasi yang dibagi dalam 11 bidang yang dilakukan oleh
NEC, sebagai persentase dari semua aktivitas R&D Jepang
Figure B.4 Telecomunication R&D activities by Nippon Electric
Company, 1984-86, as percentage of all Japanese activities
0
10
20
30
40
TH WI RA PI IM DI FI HF ME OE SO
Telecom Subfields
% o
f J
AP
ED Patents US Patents Papers
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Kasus 5 : Pengukuran TCC di Divisi Regional II PT Telkom
I. Estimasi tingkat kecanggihan
1. Fasilitas fisik / technoware
a. Fasilitas fisik switching
Derajat sofistikasi fasilitas fisik switching
Batas bawah : 6
Batas atas : 7
Fas. Terintegrasi Fas. Terkomputerisasi
Fas. Otomasi Fas. Khusus
Fas. Multiguna Fas. Daya
Fas. Manual
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Fasilitas fisik transmisi
b. Fasilitas fisik transmisi
Derajat sofistikasi fasilitas fisik transmisi
Batas bawah : 4
Batas atas : 7
Fas. Terintegrasi Fas. Terkomputerisasi
Fas. Otomasi Fas. Khusus
Fas. Multiguna Fas. Daya
Fas. Manual
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Fasilitas fisik outside plant
c. Fasilitas fisik outside plant
Derajat sofistikasi fasilitas fisik outside plant
Batas bawah : 3
Batas atas : 7
Fas. Terintegrasi Fas. Terkomputerisasi
Fas. Otomasi Fas. Khusus
Fas. Multiguna Fas. Daya
Fas. Manual
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Fasilitas Pendukung
d. Fasilitas pendukung
Derajat sofistikasi fasilitas fisik pendukung
Batas bawah : 3
Batas atas : 7
Fas. Terintegrasi Fas. Terkomputerisasi
Fas. Otomasi Fas. Khusus
Fas. Multiguna Fas. Daya
Fas. Manual
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Pekerja
2. Kemampuan SDM / humanware
a. Kategori pekerja
Derajat sofistikasi potensi SDM kategori pekerja
Batas bawah : 2
Batas atas : 6
Kemampuan inovasi Kemampuan menambahkan
Kemampuan adaptasi Kemampuan meniru
Kemampuan memperbaiki Kemampuan mempersiapkan
Kemampuan operasi
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Pengawas
b. Kategori pengawas
Derajat sofistikasi potensi SDM kategori pengawas
Batas bawah : 6
Batas atas : 7
Kemampuan inovasi Kemampuan menambahkan
Kemampuan adaptasi Kemampuan meniru
Kemampuan memperbaiki Kemampuan mempersiapkan
Kemampuan operasi
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Manajer / Eksekutif
c. Kategori pemimpin (manajer dan ekskutif)
Derajat sofistikasi potensi SDM kategori pemimpin
Batas bawah : 6
Batas atas : 8
Kemampuan inovasi Kemampuan menambahkan
Kemampuan adaptasi Kemampuan meniru
Kemampuan memperbaiki Kemampuan mempersiapkan
Kemampuan operasi
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Informasi
3. Dokumentasi / Informasi
Derajat sofistikasi dokumentasi / informasi
Batas bawah : 4
Batas atas : 8
Petunjuk untuk menilai Petunjuk untuk menyamakan
Petunjuk untuk meningkatkan pemahaman Petunjuk untuk memanfaatkan
Petunjuk untuk menentukan Petunjuk untuk menjelaskan
Petunjuk untuk membiasakan
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Orgaware
4. Organisasi / Kelembagaan
Derajat sofistikasi organisasi / kelembagaan
Batas bawah : 6
Batas atas : 8
Organisasi memimpin Organisasi mencari peluang
Organisasi memantapkan posisi Organisasi memproteksi kepentingan
Organisasi siap bersaing Organisasi sedang membangun jaringan
Organisasi mulai tumbuh
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II. Penilaian state-of-the-artFS1
FS2
FT1
FT2
FO
1
FO
2
FO
3
FP1
FP2
M1
M2
M3
I
O
ANALOG
DIGITAL
GEL. RADIO
KABEL SERAT
OPTIK
KABEL TEMBAGA
KABEL SERAT
OPTIK
GELOMBANG
RADIO
MEK-ELEK
PENDUKUNG
SISTEM
FASILITAS
SWITCHING BB=5,
BA=7
FASILITAS
TRANSMISI
BB=3, BA=7
FASILITAS
OUTSIDE PLANT
BB=1, BA=7
FASILITAS
PENDUKUNG
BB=1, BA=7
FASILITAS FISIK
POTENSI/
KEMAMPUAN
SDM
DOKUMENTASI/
INFORMASI
BB=3, BA=7
ORGANISASI/
KELEMBAGAAN
BB=5, BA=7
PEKERJA
BB=1, BA=4
PENGAWAS
BB=4, BA=5
PIMPINAN
BB=1, BA=7
TINGKAT
MUATAN
TEKNOLOGI
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Penilaian state-of-the-art (2)
KAPASITAS
KEMAMPUAN PEMELIHARAAN
KEMAMPUAN OPERASI
KEMAMPUAN REKONFIGURASI
FEATURE UNTUK PELANGGAN
KOMPATIBILITAS
PENGGUNAAN SOFTWARE
KAPASITAS
KEMAMPUAN OPERASI
KEMAMPUAN PEMELIHARAAN
KEMAMPUAN REKONFIGURASI
FEATURE UNTUK PELANGGAN
KOMPATIBILITAS
PENGGUNAAN SOFTWARE
RELIABILITAS
AVAILABILITAS
QUALIBILITAS
FLEKSIBILITAS
RELIABILITAS
AVAILABILITAS
QUALIBILITAS
RELIABILITAS
AVAILABILITAS
QUALIBILITAS
LAYANAN
FS1
FS2
FT1
FT2
FO1
-
Penilaian state-of-the-art (3)
FLEKSIBILITAS
RELIABILITAS
AVAILABILITAS
QUALIBILITAS
LAYANAN
FO
2
FLEKSIBILITAS
RELIABILITAS
AVAILABILITAS
QUALIBILITAS
LAYANAN
FO
3
DAYA DUKUNG TERHADAP
SISTEM TELEKOMUNIKASI
TINGKAT PENGAMANAN
DAN KONTROL
KETERSEDIAAN
INSTRUMEN
FP1
DAYA DUKUNG TERHADAP
SISTEM TELEKOMUNIKASI
TINGKAT PENGAMANAN
DAN KONTROL
KETERSEDIAAN
INSTRUMEN
FP2
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ORIENTASI EFISIENSI
KREATIVITAS
ORIENTASI PRESTASI
KOHESIVITAS
KEMAMPUAN MENGHADAPI RESIKO
M1
ETIKA KERJA
ORIENTASI PEMANFAATAN WAKTU
ORIENTASI MUTU
LEBAR JENIS KEMAMPUAN
ORIENTASI KOMUNIKASI
ORIENTASI EFISIENSI
KREATIVITAS
ORIENTASI PRESTASI
KOHESIVITAS
KEMAMPUAN MENGHADAPI RESIKO
M2
ETIKA KERJA
ORIENTASI PEMANFAATAN WAKTU
ORIENTASI MUTU
LEBAR JENIS KEMAMPUAN
ORIENTASI KOMUNIKASI
Penilaian state-of-the-art (4)
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Penilaian state-of-the-art (5)
ORIENTASI EFISIENSI
KREATIVITAS
ORIENTASI PRESTASI
KOHESIVITAS
KEMAMPUAN MENGHADAPI RESIKO
M3
ETIKA KERJA
ORIENTASI PEMANFAATAN WAKTU
ORIENTASI MUTU
LEBAR JENIS KEMAMPUAN
ORIENTASI KOMUNIKASI
KEMUDAHAN
MENGKOMUNIKASIKAN
KEMUDAHAN PENGULANGAN
INFORMASI
JUMLAH KETERKAITAN
KEMUDAHAN MEMPERBAHARUI
PENGENDALIAN DOKUMEN/
INFORMASI
I
TINGKAT PENGGUNAAN INFORMASI
TINGKAT KETEPATAN DAN
KELENGKAPAN INFORMASI
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Penilaian state-of-the-art (6)
PRODUKTIVITAS
FLEKSIBILITAS
PEROLEHAN SUMBER
ARAH ORGANISASI
STABILITAS
O
ORIENTASI KEPADA PIHAK YANG
BERKEPENTINGAN
KEPEMIMPINAN
OTONOMI KERJA
KETERLIBATAN KARYAWAN
IKLIM INOVASI
INTEGRITAS OPERASI
KEBIJAKAN MUTU
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III. Menentukan komponen kontribusi
1. Bobot kategori komponen fasilitas fisik
No Item utama Bobot
1 Fasilitas switching 0.335
2 Fasilitas transmisi 0.329
3 Fasilitas outside plant 0.276
4 Fasilitas pendukung 0.060
2. Fasilitas fisik switching
No Sub Item Bobot
1 Sentral analog 0.086
2 Sentral digital 0.914
3. Fasilitas fisik transmisi
No Sub Item Bobot
1 Gelombang radio 0.110
2 Kabel serat optik 0.890
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1. Fasilitas fisik outside plant
No Sub Item Bobot
1 Kabel tembaga 0.786
2 Kabel serat optik 0.123
3 Gelombang radio 0.091
2. Fasilitas fisik pendukung
No Sub Item Bobot
1 Mekanikal-elektrikal 0.674
2 Pendukung sistem 0.326
3. Bobot komponen SDM
No Item utama Bobot
1 Pekerja 0.288
2 Pengawas 0.300
3 Pimpinan (manajer / eksekutif) 0.411
Menentukan komponen kontribus (2)
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1. Hasil perhitungan keempat komponen THIO
No Komponen teknologi Kontribusi
1 Technoware 0.696
2 Humanware 0.700
3 Orgaware 0.827
4 Infoware 0.783
2. Hasil perhitungan intensitas komponen teknologi
No Komponen teknologi Intensitas
1 Technoware 0.573
2 Humanware 0.223
3 Orgaware 0.108
4 Infoware 0.096
3. Hasil perhitungan TCC sebesar 0.718 berada antara batas baik dan sangat baik.
IV. Hasil perhitungan TCC
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Kasus 6 : Pengukuran kontribusi teknologi ATM dalam
mewujudkan B-ISDN
Kerangka perhitungan sbb :
TECHNOWARE
INTENSITAS
HUMANWARE
INTENSITAS
INFOWARE
INTENSITASBATAS ATAS
BATAS BAWAH
ORGAWARE
INTENSITASBATAS ATAS
BATAS BAWAH
KONTRIBUSITEKNOLOGI ATM
DALAM MEWUJUDKANB-ISDN
T1
H1
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FASILITAS
SWITCHING
BOBOT
BATAS ATAS
BATAS BAWAH
FASILITAS
TRANSMISI
BOBOT
BATAS ATAS
BATAS BAWAH
FASILITAS
OUTSIDE
PLANT
BOBOT
FASILITAS
MGT.
JARINGAN
BOBOT
BATAS ATAS
BATAS BAWAH
KABEL SERAT
OPTIK
BOBOT
BATAS ATAS
BATAS BAWAH
KABEL SERAT
OPTIK
BOBOT
BATAS ATAS
BATAS BAWAH
T1
T21
T22
T23
T24
T1
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DUKUNGAN TERHADAP SINYAL NARROWBAND MAUPUN BROADBAND
KEMAPUAN LAYANAN DISTRIBUTIF MAUPUN KOMUNIKATIF
KEMAMPUAN MENYEDIAKAN LAYANAN YANG SIFATNYA PTP DAN PTM P
FLEKSIBILITAS DALAM PEMBENTUKAN KONEKSI (PERMANEN/SWITCHED)
FLEKSIBILITAS DALAM PEMILIHAN QUALITY OF SERVICE
FLEKSIBILITAS DALAM PEMILIHAN BANDWITH
KEMAMPUAN MENGINTEGRASIKAN VOICE, DATA, DAN VIDEO
KEMAMPUAN PENGIRIMAN VOICE, DATA, DAN VIDEO SECARA SIMULTAN
TINGKAT KELENGKAPAN DENGAN STANDARISASI INTERNASIONAL (ATM FORUM, ITU)
TINGKAT KESESUAIAN DENGAN STANDARISASI INTERNASIONAL (ATM FORUM, ITU)
TRANSISI YANG BAIK DARI TEKNOLOGI JARINGAN SEBELUMNYA
KEMUDAHAN BERINTERAKSI DENGAN TEKNOLOGI JARINGAN YANG SUDAH ADA
TINGKAT KELENGKAPAN ITEM CHARGING
EFISIENSI KAPASITAS LINE
KEMUDAHAN DALAM PENGOPERASIAN DAN PEMELIHARAAN
KEMUDAHAN PROSEDUR PERLUASAN DAN REKONFIGURASI
EFISIENSI MEDIUM TRANSMISI
FLEKSIBILITAS ARSITEKTUR TRANSMISI
KEANDALAN JARINGAN TRANSMISI
KEMAMPUAN MENYALURKAN INFORMASI HINGGA 622 MBPS
KEMUDAHAN DALAM PENGOPERASIAN DAN PEMELIHARAAN
KEMUDAHAAN PROSEDUR PERLUASAN DAN REKONFIGURASI
KEMAMPUAN MULTIPLEXING MULTIRATE
OPTIMALISASI JARINGAN YANG SUDAH ADA
KEMAMPUAN MENYALURKAN LAYANAN B-ISDN DAN N-ISDN
FLEKSIBILITAS DALAM PEMILIHAN JENIS TEKNOLOGI JARINGAN AKSES
EFISIENSI KAPASITAS LINE
PERFORMANSI JARINGAN
KEAMANAN
KEMUDAHAN DALAM PENGOPERASIAN DAN PEMELIHARAAN
CUSTOMER ADMINISTRATION
NETWORK PROVISIONING MANAGEMENT
WORK FORCE MANAGEMENT
TARIF, CHARGING AND ACCOUNTING ADMINISTRATION
QoS AND NETWORK PERFORMANCE ADMINISTRATION
TRAFFIC MEASUREMENTS AND ANALYSIS ADMINISTRATION
ROUTING AND DIGIT ANALYSIS ADMINISTRATION
MAINTENANCE MANAGEMENT
SECURITY ADMINISTRATION
LOGISTIC MANAGEMENT
T21
T22
T23
T24
T21, T22, T23, T24
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H1
FASILITASSENTRAL
BOBOTSUPERVISOR
BOBOTBATAS ATAS
BATAS BAWAH
PELAKSANA
BOBOTBATAS ATAS
BATAS BAWAH
FASILITASTRANSMISI
BOBOTSUPERVISOR
BOBOTBATAS ATAS
BATAS BAWAH
PELAKSANA
BOBOTBATAS ATAS
BATAS BAWAH
OUTSIDE PLANT
BOBOTSUPERVISOR
BOBOTBATAS ATAS
BATAS BAWAH
PELAKSANA
BOBOTBATAS ATAS
BATAS BAWAH
MANAJEMENJARINGAN
BOBOTSUPERVISOR
BOBOTBATAS ATAS
BATAS BAWAH
PELAKSANA
BOBOTBATAS ATAS
BATAS BAWAH
MANAGER
BOBOTBATAS ATAS
BATAS BAWAH
EKSKUTIF
BOBOTBATAS ATAS
BATAS BAWAH
H1
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Kasus 7 : Analisis kandungan teknologi perusahaan besi dan
baja di Jepang dan India
1. Perhitungan tingkat kecanggihan
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Table B.1 : Limits of the degrees of Sophistication of the Components of Technology at the Indian and Japanese Steel Plants
Degree of Sophistication
Indian Plant Japanese PlantComponents
Lower Limit Upper Limit Lower Limit Upper Limit
Explanatory Notes
Technoware
SinteringCoke OvenBlast FuraceSteelmaking
CastingRolling-Finishing
4444
44
6666
66
5566
66
7788
88
All the Technoware in the Indian
Firm that was studied come underSpecial Purpose Facilities In thecase of the Japanese Firm, with theexception of the Sintering and
Coke Oven Plants which may beclassified as Automatic Facilitiesthe rest fall into the ComputerizedFacilities degree of sophistication.Thus, lower and upper scores
correspond to these degrees
Humanware
WorkersSupervisors
Managers &Executive
R&D Personnel
13
5
7
35
8
9
24
5
7
46
8
9
While the managers and executives
of both Indian and Japanese firms
have and mixture of Adapting andImproving Abilities, the workersand supervisors of the Indian firmhave a lower level of abilities(Operating and Repairing Abilities)than Japanese counterparts
(Setting-up and ReproducingAbilities). The R&D personnel of
both the firms have InnovatingAbilities. The lower and upperlimit scores correspond to these
degrees
Infoware 4 7 4 8
While the lowest degree of
sophistication for both firms is thelevel of Utilizing Facts, theJapanese Firm is almost at the
state-of-the-art with respect toAssessing Facts. The upperdegree of the Indian firm is at theaverage level of GeneralizingFacts
Orgaware 6 8 7 9The Japanese firm has its upperlimit at the level of the LeadingFramework since it is a worldleader. The Indian could at themost be categorized as belonging tothe level of ProspectingFramework
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2. Penilaian state-of-the-art
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Table B.2 : State-of-the-Art Assessment of the Sintering Plant
Indian Plant Japanese PlantCriteria
Criteria Value Score Criteria Value Score
Raw mix feed rate in tons/hour ( 1,000 : 10, 100 : 0) 250 2 925 9
Plant capability in tons/m2of grate area per day ( 40 : 10, 10 : 0) 15 2 35 8
Weighing of raw mix feed ( belt weighing with electronic load sensor
: 10, no belt weighing : 0)
Mechanical 5 Electronic 10
Chemical analysis of sinter mixes (integrated on-line system : 10,
manual sampling : 0)
Manual 10 On-line 10
Instrumentation availability for burn through point measurement,
return-fines ratio measurement, mix moisture measurement and
measuring bed-height above grate (2.5 points per item)
Only one item 2.5 All four 10
Combustion control (automatic : 10, manual : 0) Manual 0 Automatic 10
Cooling system (on strand cooling system : 10, annular dip-rail deep
bed circular cooler : 5, others : 0)
Others 0 Annular 5
Specific energy consumption in Mcal ( 750 : 10, 2000 : 0) 1,250 6 750 10
Total 17.5 72
STI 2.2 9
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Table B.3 : State-of-the-Art assessment of the Coke Oven
Indian Plant Japanese PlantCriteria
Criteria Value Score Criteria Value Score
Capacity of oven as measured by oven height
( 7.85m : 10, 5m : 0)
5 0 7 7
Coal preparation (classification and selective crushing : 10, others :
0)
Others 0 Classification
and selective
crushing
10
Combustion control (automatic : 10, manual : 0) Manual 0 Automatic 10
Formed coke as a percentage of total output ( 25% : 10, 0% : 0) 0% 0 13% 5
Charging of coke oven (stamp charging : 10, others : 0) Others 0 Stamp
Charging
10
Partial briquetting of coal charge ( 35% : 10, 0% : 0) 0% 0 35% 10
Percentage of dry quenching (100% : 10, 0% : 0) 0% 0 90% 5
Specific energy consumption in Mcal ( 400 : 10, 2000 : 0) 1,500 3 450 10
Total 3 71
STI 0.4 8.9
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Table B.4 : State-of-the-Art Assessment of the Blast Furnace
Indian Plant Japanese PlantCriteria
Criteria Value Score Criteria Value Score
Nominal capacity in tons/day ( 12,000 : 10, 1000 : 0) 1000 0 10,000 8
Top gas pressure in bars ( 3 : 10, 1.5 : 0) 1.5 0 3 10
Hot blast temperature in oC ( 1,500
oC : 10, 1000
oC : 0) 803 0 1,350 6.5
Percentage sinter in burden ( 95% : 10, 20% : 0) 44% 3 76% 7.5
Burden distribution (bell less top with movable throat armour : 10,double bell-hopper : 0)
Bell-hopper 0 Bell-less top 10
Instrumentation availability for guiding burden distribution,obtaining furnace segment temperature, measuring waste gas
composition, measuring charge composition, measuring chargeweights, measuring flow rate and pressures of waste gases and hotblast, measuring tuyere injectant rates and analyzing hot metal and
slag (1.25 points per item)
Only for fouritems
5 Completerange
10
Computer application for BF control of burden composition, burdenweights and charging sequence, blast-conditioning and faultdetection (2.5 points per item)
None 0 Completerange
10
BF Structure (self-supporting free standing design : 10,
Conventional : 0)Conventional 0 Self-
supporting10
Tuyere stock (flexible joints : 10, rigid joints : 0) Rigid 0 Flexible 10Performance improvements through tuyere injectants such as oxygen,
coal, dust, coal oil slurry and lime dust (2.5 points per item)
None 0 Complete
range
10
Use of top pressure recovery turbine (Yes : 10, No : 0) No 0 Yes 10Hot metal treatment such as external desulphurization, externaldesiliconization and external dephosphorization (3.33 points peritem)
Onlydesulphurizati
on
3.33 Completerange
10
Specific energy consumption in Mcal ( 3,250 : 10, 8,500 : 0) 6,750 3.5 3,500 9.5
Total 14.83 121.5STI 0.11 0.93
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Table B.5 : State-of-the-Art Assessment of the Steelmaking
Indian Plant Japanese PlantCriteria
Criteria Value Score Criteria Value Score
Nominal capacity in tons/day over tap-to-tap time ( 360 : 10,
25 : 0)
100 2.5 300 8
Percentage steel made by BOF and EAF ( 100% : 10, 0% : 0) 44% 4.5 100% 10
Alloy and special steels produced as a percentage of total output
(30% : 10, 0% : 0)
0 0 17 6
Instrumentation availability for measurement of hot metal
composition and temperature, hot metal weight, scrap composition
and temperature, decarbonization rate and slag formation rate (2
points per item)
Two items 4 All items 10
Use of computers for process control (programmed thermochemical
models with adaptive factors : 10, detailed models using heat and
mass balance : 6, simple models based on hot metal analysis : 3, no
usage : 0)
No usage 0 Programmed
thermo-
chemical
10
Specific energy consumption in Mcal ( 50 : 10, 1,500 : 0) 1,125 2.5 75 10
Total 13.5 54
STI
2.3 9
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Table B.6 : State-of-the-Art Assessment of Casting
Indian Plant Japanese PlantCriteria
Criteria Value Score Criteria Value Score
Percentage continuous casting CC ( 100% : 0, entirely ingot
Casting : 0)
0 0 90 9
Range of shapes cast (ingots, billets, blooms, slabs, others : 2 points
per item)
Ingots only 2 All shapes 10
Type of casting facility (CC curved mould with progressive
straightening : 10, CC curved mould with straightening : 8, CC
vertical mould with progressive bending : 6, CC vertical mould with
bending : 4, CC vertical mould : 2, ingot casting : 0)
Ingot casting 0 CC curved
mould with
progressive
straightening
10
On-line instrumentation availability for reducing of grain size,
reduction of inclusions, mould level control, controlled cooling and
control of composition ( 2 points per item)
None 0 All items 10
Specific energy consumption in Mcal ( 150 : 10, 750 : 0) 625 2 187.5 9.5
Total 4 48.5
STI
0.8 9.7
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Table B.7 : State-of-the-Art Assessment of Rolling
Indian Plant Japanese PlantCriteria
Criteria Value Score Criteria Value Score
Capacity in million tons of output per annum ( 6 : 0, 1 : 0) 1 0 4 6.5
Number of mills (roughing mill, billet mill, plate mill, bar mill, rod
mill, pipe mill, structural mill : 1.43 points per item)
Two 3 All 10
Casting and rolling integration (100% : 10, 0% : 0) 0% 0 100% 10
Rolling speeds in m/sec (10 points for the relevant maximum value
and 0 for the minimum value per item)
Minimum
value
0 Maximum
value
10
Availability of controlled on-line cooling of hot-rolled products
(available : 10, not available : 0)
Not available 0 Available 10
Availability of combination lines for reduction of process stages in
cold rolling (available : 10, not available : 0)
Not available 0 Available 10
Reheat furnace control (computerized automatic : 10, others : 0) Others 0 Computerized
automatic
10
Dimension control (on-line computerized : 10, others : 0) Others 0 On-line
computerized
10
Testing of products strength (ultrasonic non destructive : 10, others :
0)
Others 0 Ultrasonic
non-
destructive
10
Specific energy consumption in Mcal (750 : 10, 2000 : 0) 1750 2 950 8.5
Total 5 48.5
STI
0.5 9.5
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Table B.8 : State-of-the-Art Assessment of Humanware
Indian Plant Japanese PlantCriteria Criteria
ValueScore SHj Criteria
ValueScore SHj
Workers
Percentage of target attained per year with respect toOutput per workers(100% : 10, 50% : 0)
60% 2 0.2 90% 8 0.8
Supervisors
Effectively capacity utilization of the plant(100% : 10, 50% : 0)
80% 6 0.6 90% 8 0.8
Managers & Executives
Effectively capacity utilization of the plant(100% : 10, 50% : 0)
80% 6 0.6 90% 8 0.8
R&D Personnel
Level of innovative activity as evaluated by type ofContribution made, level of patenting, etc.(Very high : 10, None : 0)
Low 2 0.2 VeryHigh
10 1
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Table B.9 : State-of-the-Art Assessment of Infoware
Indian Plant Japanese Plant
Criteria Criteria
Value
Score Criteria
Value
Scor
e
Extent of management information (total industry information : 10, partial
information : 5, only corporate information : 0)
Partial
industry
information
5
Total
Industry
information
10
Extent of networking (on-line corporate networking : 10, no on-line
corporate networking : 0)
No on-line 0 On-line 10
Iron and steel database availability (available : 10, not available : 0) Not available 0 Available 10
Monitoring schemes (completely distributed process control : 10, partially
distributed process control : 0)
Partially
distributed
0 Completely
distributed
10
Availability of computer based policy models for studying sintering, iron-
making, steelmaking and rolling (2.5 points per item)
None 0 All 10
Total 10 50
ST I 0.2 1.0
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Table B.10 : State-of-the-Art Assessment of Orgaware
Indian Plant Japanese Plant
Criteria Criteria
Value
Score Criteria
Value
Scor
e
Profitability ( ROI above industry average : 10, ROI below industry
average : 5, loss making : 0) Loss making 0
Below
average
industry
5
Overall capacity utilization (100% : 10, 50% : 0) 80% 6 85% 7
Sales (tons/employee/year) ( 600 : 10, 10 : 0) 25 0.5 525 8.5
Direction (high futuristic orientation : 10, little or no futuristic
Orientation : 0)
low 2 High 10
Autonomy (completely deregulated : 10, completely controlled : 0) Completely
controlled
0 Completely
deregulated
10
Organization for improvement angineering (high level : 10, no scope : 0) No scope 0 High level 10
Modernization (consistent programme : 10, arbitrary or no efforts : 0) Intermittent 2 Consistent 10
R&D expenditure as percentage of sales ( 2.5% : 10, 0% : 0) 0.6 2.5 2 8
Total 13 68.5
STI
0.16 0.86
-
3. Perhitungan komponen kontribusi
-
Table B.11 : Summary of component contributions
Indian Plant Japanese Plant Weightage OverallContribution
Component ofTechnology
UpperLimit
LowerLimit
State-of-the-ArtRating
NormalizedContribution
UpperLimit
LowerLimit
State-of-the-ArtRating
NormalizedContribution
Tehnoware UTi LTi STi Ti UTi LTi STi Ti India Japan India Japan
Sintering 6 4 0.22 0.49 7 5 0.90 0.76 0.167 0.167Coke Oven 6 4 0.04 0.46 7 5 0.89 0.76 0.167 0.167Blast Furace 6 4 0.10 0.47 8 6 0.93 0.87 0.167 0.167 0.44 0.84Steelmaking 6 4 0.23 0.50 8 6 0.90 0.87 0.167 0.167Casting 6 4 0.08 0.47 8 6 0.97 0.88 0.167 0.167Rolling &Finishing
6 4 0.05 0.46 8 6 0.95 0.88 0.167 0.167
Humanware UHi LHi SHi Hi UHi LHi SHi Hi India Japan India Japan
Workers 3 1 0.20 0.16 4 2 0.80 0.40 0.850 0.500Supervisors 5 3 0.60 0.47 6 4 0.80 0.62 0.114 0.250Managers & 8 5 0.47 0.76 8 5 0.80 0.82 0.034 0.165 0.22 0.58
ExecutiveR&DPersonnel
9 7 0.20 0.82 9 7 1.00 1.00 0.002 0.085
Infoware UI LI SI I UI LI SI I India Japan India JapanFirm level 7 4 0.20 0.51 8 4 1.00 0.89 1.000 1.000 0.51 0.89
Orgaware UO LO SO O UO LO SO O India Japan India JapanFirm level 8 6 0.16 0.70 9 7 0.83 0.96 1.000 1.000 0.70 0.96
-
4. Perhitungan TCC
-
Table B.12 : Summary of TCC Computation
Component Contribution Component
Contribution
Intensitas
TCCTechnology
Component
Indian Plant Japanese Plant Indian Plant Japanese Plant
Technoware T 0.48 0.84 0.53
Humanware H 0.22 0.58 0.12
0.44 0.84
Infoware I 0.51 0.89 0.08
Orgaware O 0.70 0.96 0.27
-
Figure B.5 THIO Diagram
10
10
10
10
T
OH
I
JAPANESE
PLANT
INDIAN
PLANT