katalog e vollversion_07.pdf

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    Quality mak es the dif ference

    CATALOGUEE

    EXPANSION J OINTS

    Kompensatorenwerk Rhein-Main

    GERMANY

    KOREMA

    KOREMA

    and accessories

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    Table of Contents KOREMA

    H istory and A chievements 2

    O verview of expansion joints 3G enerale Information

    Cri teri a H ow to select the correct 4

    K O R EM A flexible expansion joint

    K O R EM A construction format 5

    Basic Construction 6

    T he KOR EM A belt type

    Basic Construction 7

    T he KOR EM A U type

    K O R EM A special designs 8

    K O R EM A M ateri als S election guide 10

    Extract from the KO REM A program 11

    C riteri a H ow to select the ri ght 12

    K O R EM A

    expansion joint

    Patented PTFE Compounds 14

    S IM I FLON and ELTRO FLO N

    Steel components and accessories 16

    Seals and accessories 17

    Insulation 18

    Installat ion and positioning of seals 19

    Flange requirements

    H andling and storage instructions 20

    Q uality assurance and service 21

    R oute map 22

    Q uestionnaire 23

    A pplications 24

    The KOREM A

    flexible expansion joint

    O ther types of expansion joints

    construction format

    Typical section

    Properties and characteristics

    KOREMA EXPANSION J OINTS quality and know how there is no substitute for the best

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    KOREMA special designs KOREMA

    Each joint is tailor made.

    Layers of material are assembled

    on a frame which conforms exactly

    to the required profile.

    Bellows type expansion joints incl.

    or without reinforcing rings/frames.

    Diaphragms

    Expansion joints for varying cross

    sections and transitions.

    Construction from round to

    rectangular

    Construction according to drawings

    Non-standard high temperature

    seals

    Compound movement

    A dditi onal special designs such as

    D3, F3 and E3 available.

    KOREMA special designsKOREMA

    KOREMA

    manufactures all

    types of custom made

    multilayer

    expansion joints

    8

    E15-bellows type expansion jointw ith fastening by clam ping straps

    Drawings 15, 16, 17, 18Varios B profileexpansion joints using different typesof fasteners

    15 16 17 18

    E3-flanged typew ith internal and external steel rings

    A35-transition pieceboth ends fl anged

    A15-coniformfastened w ith hose clam ps

    A3 joint with offset flangefood industry app lication

    Drawings 12, 13E1 and E15exp ansion joints w ithstainless steelreinforcing ring s for

    high pressure andm ovem ent

    Drawing 14as m entioned ab ove,as type E 3

    E1-bellows slip on typew ith PTFE support rings and band clam ps

    B 35 transition piece

    KOREMAjoints in a typical ducting runfor a cement plant

    Drawing 12 13 14

    E1 unit with pleatss/s reinforcing fram es

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    l High-temperature seals

    While the PT FE products give the

    best performance at lower

    temperatures, KO REM A has deve-

    loped high temperature seals

    such as theT700 material for use

    at temperatures in excess of

    250 C /482 F.

    These laminar components are fully

    vulcanized and are located between

    the liner and the mounting flange

    to provide the best possible seal

    under extreme conditions.

    l Low temperature seals

    Elastom eric seals such as H ypalon,

    Silicone and Viton are used to-

    gether with KO REM A s patented

    materials SIM IFLO N and

    ELTROFLON for their outstanding

    low temperature sealing qualities.

    l Frame seals

    K O R EM A manufactures numerous

    frame seals including graphite pre-

    treatment f or special applications.

    l Condensate drain

    Condensation results from continu-

    ous operation at or below dew

    point and also occurs at plant shut-

    down or under partial load.

    Condensation always flow to the

    lowest point of any system.

    If this low point is the expansion

    joint, a drain is necessary.

    To avoid unnecessary damage tothe expansion joint KO REM A

    incorporates vulcanized drain con-

    nectors directly into the body of the

    expansion joint.

    Available in P TFE or stainless steel.

    Seals and accessories KOREMA

    l K O R EM A will supply both the

    flexible element and the complete

    expansion joint assembly.

    Because KO REM A offers 100%

    in shop production of all necessary

    components, we can provide

    a complete design and production

    package quickly and efficiently.

    Correct fit-up at the factory insures

    easy site installation and avoids

    time consuming and costly rework.

    Steel components, including bak-

    king flanges, liners, sleeves, and

    fasteners can be provided in any

    standard m aterial, according

    to EN and DIN:

    - St37 H II steel quality

    - chemical and high temperature

    resistant stainless steel materials

    - stainless steel wi re mesh and

    foils

    - finish and priming coats

    according to KO REM A standard:

    - epoxy tester coats

    - sand blast surfaces

    - hot galvanized

    special designs

    according to customers specifi-

    cation:

    - screwed connections of carbon

    and stainless steel

    - supporting rings and gallows

    frames of stainless steel

    for constructions wi th pre-form ed

    shafts

    - clamping straps 13/25 mm

    galvanized /stainless steel

    - ISO -bolts and clips for fastening

    of the pre-insulation

    - potential equalizers

    - special coatings

    Steel components and accessoriesKOREMA

    16

    Fully preasse m bled w ithm etal com ponents

    Preassem bled type A C1

    K O R E M A steelparts and accessories

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    ApplicationsKOREMA

    KOREMA

    Kompensatorenwerk Rhein-MainGermany

    Rep roduction by printing orphotostatic means is prohibited.Products are subject to technicalchanges as a result of newdevelopment.

    Concept

    Rau D esign, Wiesbaden

    www.rau-design.de

    Printed byKnzel Druck Gm bH, D armstadt

    12/2004 /03-E

    Aeration and venting systems

    A ir-conditioning systems

    A ir fi lter construction

    A ir heaters

    A ir pre-heaters

    A ll metallurgical engineering

    Blast heating systems

    Blowers

    Cement factories

    Chemical industry

    Chim ney construction

    Conveyor systems

    (employing pneumatic and

    vibration techniques)

    Crushing plants

    Diesel power plants

    Drying systems

    Dust exhaust systems

    Dust extractors

    Dust rejectors

    Economizers

    Electrical conductivity

    Exhaust lines

    Exhaust systems of all types

    Explosive atmospheres/media (ATEX)

    Filter systems

    Flue construction

    Flue gas system s

    Food processing industry (FD A )

    Furnace construction

    Gas generating, cooling, cleaning

    splitting, and drying systems

    G eneral apparatus construction forchemical systems

    Heat exchanger

    Heat technique

    Heaters: gas and air heaters

    Industrial furnaces

    Lacquering systems

    Large m otor construction

    Metallurgical systems

    Paint mist suction systems

    Paper machinery manufacturer

    Pharmaceutical industry

    Pi peline construction (especially

    construction of large pipes)

    Power plants

    Preparing, cleaning and drying

    system s for natural gas

    Reactor construction

    R efinery gas

    R efuse incineration

    Sheet-metal containers and

    sheet-metal pipes for gas lines

    Shipbuilding

    Sintering and pelletising systems

    Sludge combustion system

    Steam generating systems

    Steel construction for

    engineering work, for protection

    against heat and corrosion

    Suction systems

    Systems for natural gas, coal,

    coke, and ores

    Ventilator construction

    Vibration technique

    Deflection

    Thermal insulation

    Acoustic insulation

    Vibration

    K O R EM A exp ansion joints

    24

    Exp ansion joint on anelectrostatic precipitator in a cem ent plant

    Boiler unit

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    12/2004/03-E

    KOREMA

    manufactures all

    types of custom made

    multilayerexpansion joints

    Friedrich-Schaefer-Strae 3 5

    64331 Weiterstadt (Darmstadt)

    [email protected]. Tel +49(6151)9277 0

    www.korema.com.Fax+49 (6151) 927744

    Kompensatorenwerk Rhein-Main

    GERMANY

    KOREMA

    KOREMA