kennametal corporate safety overview presentation · prepared by kenexa/ibm • the safety and...
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© 2015 Kennametal Inc. l All rights reserved. l Proprietary and Confidential
Kennametal Corporate Safety Overview Presentation
100% Safe at KennametalNicole AgrudaMarch 1, 2016
© 2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential l 0
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01WHO WE ARE
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OUR COMPANY
13.000EMPLOYEES
>60 COUNTRIES
$3 BILLION IN REVENUES
80.000CUSTOMERS
4.200ACTIVE PATENTS
We Are A Global Leader In Tooling & Wear-Resistant Solutions serving
diverse industries
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02WHAT
WE DO
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AEROSPACE SOLUTIONS
Specialty parts for wear applicationsin aircrafts and rotorcraftsHigh-purity powders and surface finishing capabilities
Super Alloys Machining Solutions
Component Specific Expertise
Sustainable Solutions
For A New Generation
Metalworking tools for engines, airframes and accessories
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EARTHWORKS SOLUTIONS
Trenching
Foundation Drilling
Surface Mining
Wear Protection
Proven Reliability -
Your Solid Choice
Road Milling
Underground Mining
Forestry, Recycling & Agriculture
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ENERGY SOLUTIONS
Stellite Components, Materials And Coatings
Process Industries Wear Solutions
Energy Is Everywhere.
And So Are We.
Production and Completion Process Component Solutions
Drill String Component Solutions
Wear Resistant Surface Technologies
Power Generation Wear Solutions
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TRANSPORTATION SOLUTIONS
Superhards: PCD and PCBN
Fine Machining & Precision Finishing
Turbo & Fuel Systems Machining
Crankshaft Machining Solutions
Ready For The Next
Machining Era
Total Package Solutions
Precision Surface Technologies
Braking & Chassis Solutions
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GENERAL ENGINEERING SOLUTIONS
Advanced materials and surface treatments
Local Delivery of Global Solutions
Tooling Management programs
Make A Difference By
Thinking Differently
Productivity-Driven Leading Edge Technologies
High-Temp Alloys
Optimized Channel Partner Network
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03HOW WEWIN
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COMPETITIVE DISTINCTIONS
100% SAFETY • Safety is our priority• Safety is in our DNA• Every employee is
part of our 100% Safe Program.
• Every minute. Every day.
OUR PEOPLE• Diverse and inclusive
workforce• Highest employee
engagement• Highest standards of
ethics and integrity
SUSTAINABILITY• Robust environment,
health and safety system• Corporate Volunteering
and technical education programs giving back to
our communities
INNOVATION• World-class product
development process • Innovations setting new
standards• Significant increase of
customers’ productivity
© 2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential l 10
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04100%Safe
Culture
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Building a Safety Culture
Management is responsible for safety
© 2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential l 12
Employees don’t come to work with the intention of getting hurt or killed…
They do so because:1. Management did not provide a safe work
environment2. Management did not properly influence
their behavior
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The Safety Passport
Visitor Policy
PPE Requirements• Vests
Evacuation Procedure
Emergency Contacts
Other Safety:• Jewelry, hair, prohibited areas
Signed annually by all visitors
© 2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential l 13
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100% Safe Culture
100% Safe: pursuing a goal of zero injuries, illnesses, and incidents by living the belief that all are preventable. We will pursue the goal of zero through senior leader ownership, preventative actions and processes, and by establishing leadership roles for employees in safety.
Voice of the Employee, Traverse CityPrepared by Kenexa/IBM
• The safety and physical working conditions (space, lighting, noise, etc.) where I work are good. 86% favorable 201379% favorable 2010
• Kennametal is committed to employee safety97% favorable 201393% favorable 2010
• Kennametal is a safe place to work97% favorable 201393% favorable 2010
© 2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential l 14
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Management Based Safety (MBS)
Manager daily Safety WalkdownsSimilar to a Gemba walk, but focused solely on safetySafety Stand Ups & Stand Downs
Find & Fix Manager ProgramFind & Fix Employee ProgramNear-miss reporting MBS BoardsDaily Safety Checklists: Pre-flight ChecklistTPM Program: TPM CLIs
Kennametal Meetings Begin with Safety
Incident Reporting:Root Cause Analysis for Recordables & DARTSCall with Directors - findings & better practices shared
100% Safe Quarterly Rewards
© 2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential l 15
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Find & Fix Solutions in Action
After an incident at a Kennametal Facility within the U.S., one of our Traverse City employees submitted a Find & Fix to install blue lights on all forklifts.
This has become a company-wide standard.
Per Kennametal Safety Policy, the lights indicate restricted areas 3ft on each side, and 10ft at the front & rear.
BlueSpot available through Morrison Industrial or @ www.linde-mh.com
© 2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential l 16
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2016 Find & Fix Rewards
© 2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential l 17
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Appeal To Common Wisdom
Source: R Gulati/HBS
68% Reduction in WC Claims, 70% Reduction in WC Costs
Historical WC Costs
© 2016 Kennametal Inc. l All rights reserved. l Proprietary and Confidential l 18
Year FY8 FY9 FY10 FY11 FY12 FY13 FY14 FY15 FY16 YTD
# WC Claims 293 194 128 125 75 80 76 92 48 *
WC Costs $2.8M $950K $900K $700K $600K $600K $550K $850K** $80,000
*extrapolates to 72 claims for the full year
**1 claim in FY15 was $300K
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