kentpar presentation 2016 - taysad · presentation 2016 rev:0 15.08.2016. ... with large moments of...

KENTPAR PRESENTATION 2016

REV:0 15.08.2016

HISTORY

1971 KENT AUTOMOTIV started to business acitivities with shareholders Sukru & M.Ali KUTUK

2003 Crankshaft Pulley Manufacture started in 200sqm with 1 CNC Machine and 2 People

2006 Company changed as KENTPAR AUTOMOTIV CO.,LTD.

2007 Crankshaft pulley exports started

2010 Company moved to factory at Busan Ind.Zone to 1500sqm

2011 Company started to metal sheet forming with Spinning Machinery stations

for multichannel pulley production

2012 Automatic rubber injection pressing units start to use

2014 R&D Department started to activities

2015 Company moved to new facility 23000sqm in Konya Organized Industrial Area

2016 Inno-Park branch opened in Innovation Park (Governmental R&D Park) for outer

Research and Development solutions

FACTORY

FACILTY

OPEN AREA : 25.000 m2

COVERED AREA : 18.000 m2

HEADQUARTERS : 5.000 m2

Distance to Airport : 6 km (10 min.)

Distance to Istanbul Airports : 1h

Konya – Istanbul by Speedrail : 4h:30 min.

Konya – Ankara by Speedrail : 2h

Distance to Istanbul Ports : 635 km

KENTPAR OTOMOTIV VE MAKINA SAN. TIC. LTD. STI.

Büyük Kayacık Mah. 4. OSB 103. Cad. No:13/A Selçuklu – KONYATel: +90 332 345 13 56Fax: +90 332 345 13 95e-mail: [email protected]

¡¡

TRAFO

FACILITY FLOOR PLAN

AUTOMATIC WET PAINTING

UNIT

RUBBER INJECTIONS

AUTO CHEMOSIL LINES

ASSEMBLING POINT

MACHINING

FORMING

COLD FORMING PRESS UNITS

PH

OSP

HAT

E C

OAT

ING

RA

W M

ATE

RIA

L

PA

CK

ING

&

STO

RA

GE

AR

EA

MACHINING

SEM

I-FI

NIS

H

WA

REH

OU

SE

ORGANIZATION CHART

GENERAL MANAGER

(CEO)

SENIOR MANAGER

(CFO)

PLANT MANAGER

R&D MANAGER

Project Director

AnalyseDirector

QUALITY ASSURANCE MANAGER

DocumentsDirector

Müşteri Şikayetleri Sorumlusu

EnteranceQuality

Controller

ProcessController

LastController

DimensionalControl & CalibrateDirector

TOOLING & METHOD

MANAGER

ToolingDesigner

ToolingProductionResponsible

P&D DirectorMethodologyResponsible

Mould-Apparatus

Responsible

PLANNING MANAGER

MRP DirectorLines

Planning Responsible

PackagingResponsible

LogisticsResponsible

PRODUCTION MANAGER

MachineryDirector

PressingLines

Responsible

Cold FormingResponsible

ToolWorkshop

Responsible

Welding LineResponsible

MaintenanceResponsible

ASSEMBLING MANAGER

RubberInjection

linesResponsible

PaintingLines

Responsible

PhosphateCoating

Responsible

AssemblingLines

Responsible

ENGINEERING MANAGER

ProducDesigning

ProcessDesigning

ProductionProductivity

Control

FINANCIAL & MANAGING AFFAIRS

SALES MANAGER

Export Chief

Domestic Sales Chief

Customer Rep.

Customer Rep.

FINANCIAL AFFAIRS MANAGER

Accounter

Finance Responsible

HR MANAGER

HR Chief

Personnel Affairs

PURCHASE MANAGER

DomesticProcurement

IT MANAGER

PERSONNEL POSITIONS

DEPARTMENTS White Collars Blue Collars Total

SALES & MARKETING 5 Persons 5 Persons

ACCOUNTING & FINANCE 3 Persons 3 Persons

PURCHASE 2 Persons 2 Persons

PLANNING, PACKAGING & LOGISTICS 4 Persons 20 Persons 24 Persons

HUMAN RESOURCES 5 Persons 17 Persons 22 Persons

QUALITY ASSURANCE 2 Persons 17 Persons 19 Persons

RESEARCH & DEVELOPMENT 3 Persons 3 Persons

ENGINEERING 4 Persons 2 Persons 6 Persons

TOOLING & METHODOLOGY 7 Persons 9 Persons 16 Persons

PRODUCTION – Machining & Pressing 4 Persons 76 Persons 80 Persons

PRODUCTION – Forming 1 Person 11 Persons 12 Persons

PRODUCTION – Rubber Injection 1 Person 26 Persons 27 Persons

PRODUCTION – Coating 17 Persons 17 Persons

ASSEMBLING, BALANCING & PAINTING 1 Person 30 Persons 31 Persons

MAINTENANCE 2 Persons 2 Persons

IT 1 Person 1 Person

TOTAL 43 Persons 227 Persons 270 Persons

Direct70%

Indirect30%

ENTERPRICE RESOURCE PLANNING (ERP)

Kentpar will lead by IFS multinational software for supply maximize tocustomer satisfaction for prepare itself enter to OEM market. IFSsolutions will combine with modern production techniques, product qualityand R&D center under the Kentpar’s roof.

Kentpar aims to establish a fully traceable structure by IFS ERPProject’s can be controlled quality approach with more efficient processeson every steps of production.

IFS has world-recognized certificate of GALIA and offeringcomrehensive solutions to Automotive Sector. Its references one sideBMW, Volvo, Toyota, SSAB, Isuzu, Scania kind worldwide companies onthe other hand Turkey’s many famous firms like Teknorot, Skt, Feke,Maysan, Fss, Sahin Bearings, Mes Machine i.e.

R&D ACTIVITIES

DESIGNING

R&D Department engaging to improvement of quality and products with customerfeedbacks since year 2014. These improvements are sharing with productiondepartments for increase customer satisfaction.Reverse Engineering also applies on OEM items for design operations on parts.3 Acadamical persons and 2 engineers are focusing on Functional Test Devicesdevelopments.

Activated R&D Branch of Kentpar on Innovation Park of Konya City this year forcoordination and innovation between Kentpar inside Quality and R&D Departments and further steps of novelities.

INNOVATION

Movement, Angle, Heat and Torquecontroller machine. Transfer of testdatabases to computer programmefunction.

1022 photos/sec. – 6800 rpm andsudden changes on characteristics.Change of environment heat withinfrared heater for differentconditions supply specifications.

SIMULATION DEVICE

PROJECT PARTNERS

KTO Karatay University

(Technology Partner)

Tubitak TurkishScience&Research

Centre (Project Promoter)

Necmettin Erbakan University

(Technology Partner)

Kosgeb IndustryDevelopment

Center

INNOVATION

NATURAL FREQUENCY TESTER

Shaker Device is using for simulate frequenciesbetween 0-1000hz. Two accelerometers anddynamometer transferring vibration informations toa computer programme for graphics of peak points.

ANALYSIS

PRODUCTION RANGE

VIBRATION DAMPERS

There are many different names of these pulleys like

Harmonic Damper, Plunger, Balancer i.e. All power

transfer torsional equipments in fact.

Basically a pulley includes: rubber, washer and a body for

absorbing vibration and heat.Crankshaft Pulley:

- Spinning energy of Crankshaft

- Resonance and Heat

Transfer and absorbs by vucanized rubber

connected housing. Also transfers the turning

activity to other powertrain equipments.

WHAT IS THE CRANKSHAFT PULLEY?

Flange

Pulley

Natural Rubber

Washer

Rubber Connection

Housing

PRODUCTION RANGE

CRANKSHAFT PULLEY(Harmonic Balancer)

VIBRATION DAMPERS

TORSIONAL VIBRATION DAMPER VISCOUS DAMPER

The damper is composed of two elements: a mass and an energy dissipating element. The mass resists the acceleration of the vibration and the energy dissipating element (rubber / clutch / fluid) absorbs the vibrations. Additionally the energy transferred from the piston to the crankshaft can induce as much as 2 degrees of twist in the crankshaft, which has many follow-on effects on all engine elements that require adequate timing such as valve opening, cam timing, ignition timing etc.

High combustion pressures and low running speeds, with large moments of inertia of the ancillary equipment cause increased problems with belt drives. Pulley couplings are therefore used to drive ancillary equipment. With a soft elastomer spring they decouple the belt drive from crankshaft vibrations and therefore achieve a longer life for the belt and the ancillary equipment as well as good acoustic characteristics.

The purpose of this vibration damper is to minimise the influence of the torsional vibrations developing in the crankshaft, so that the material stresses arising form these conditions are kept within permissible limits. Kentpar is one of a remarkable manufacturer of this high technology dampers.

PRODUCTION CAPACITY

2012 2013 2014 2015 2016 2017 2018 2019 2020

Pcs 270.000 320.000 370.000 520.000 720.000 900.000 1.100.000 1.300.000 1.500.000

CRANKSHAFT PULLEY TYPEANNUAL

PRODUCTION CAPACITY (2016)

VIBRATION DAMPER (VD) 240.000 Pcs

TORSIONAL VIBRATION DAMPER (TVD) 420.000 Pcs

VISCOUS DAMPER (VTD) 60.000 Pcs

TOTAL 720.000 Pcs

QUALITY MANAGEMENT SYSTEM

2005

• 1st Year

2008

• 3rd Year

2011

• 6th Year

2014

• 9th Year

2017

•12th Year

EN ISO 9001:2000

EN ISO 9001:2008

EN ISO 9001:2008

EN ISO 9001:2008


2005 - 2008 2008 - 2011 2011 - 2014 2014 - 2017

SYSTEM CERTIFICTIONS


REQUIREMENTS ANALYSIS, OFFER AND AGREEMENT PROCESS

COMMISSIONING (NIC) PROCESS

• Sub-Design Process

• New Item Running Sub-Commission

PRODUCTION PLANNING PROCESS

PRODUCTION PROCESSES

• Production (Bandsaw) Sub-Process

• Production (Machining) Sub-Process

• Production (Welding) Sub-Process

• Production (hot Pressing) Sub-Process

• Production (Push Fit) Sub-Process

• Production (Assembling) Sub-Process

• Production (Paint-Packing) Sub-Process

• Production (Balance) Sub-Process

• Production (Cold Press) Sub-Process

• Tooling Sub-Process

• Maintenance Sub-Process

STORAGE AND DELIVERY PROCESS

CUSTOMER SATISFACTION PROCESS


MANAGING CONTROL PROCESS

SOURCE PLANNING PROCESS

CONTINUAL IMPROVEMENT PROCESS

STRATEGICAL PLANNING PROCESS

AMENDMENTS MANAGING PROCESS

PURCHASING

REPAIR & MAINTENANCE

TRACKING, MEASURING AND ANALYSIS

DATA PROCESSING

QUALITY CONTROL

www.kentpar.com.tr

• Aluminum, Casting & Steel Hardness Control

• Aluminum and Casting Micro Structure Control

• Dimensional Analysis

• Rubber Material Tests

ENTRANCE CONTROL

• Machining First Approval

• Inter Process Control

• Shift Process Control

• Statistical Process Control (SPC)

PROCESS QUALITY CONTROL

• Paint Thickness Control

• Visual Control (%100)

• Gauge Control (%100)

• Marking Control

• Packing Control

LAST QUALITY CONTROL

QUALITY CONTROL

www.kentpar.com.tr

LABORATORIES AND TEST DEVICES

MATERIAL TEST LAB-1

GOTECH – Moving Die Rheometer M2000

RUBBER TEST DEVICE (Rheometer)

206EX Hardness tester

HARDNESS CONTROLLER

GX41 Compact InvertedMetallurgical Microscope

Impro PROCUT-UM Impro PROMOUNT-H

Impro PROPOL-VTD

METALOGRAFIC SAMPLE PREPARATION DEVICES

METAL MICROSCOPE

http://ctt-fyim.com/ctt/product-page/testing-machines/gotech-moving-die-rheometer-m2000/

QUALITY CONTROL

www.kentpar.com.tr

LABORATORIES AND TESTING DEVICES

MATERIAL TEST LAB -2

TORSIONEL LIFE TESTING DEVICEPAINT & COATING THICKNESS

CONTROLLER

LR Plus Series - Up to 50 kN

TENSIONER PULL OUT DEVICE

Elektro Physik MiniTest 1100

QUALITY CONTROL

LABORATORIES AND TESTING DEVICES

DIMENSIONAL CONTROL LAB

Crysta-Apex S (CNC)

CNC 3D CONTOUR MEASUREMENT DEVICE (CMM)

CONTRACER CV-3100

CONTOUR CONTROL DEVICE

LH-600 D/DG "Linear Height"

LINEAR HEIGHT GAUGEPROFILE PROJECTOR

PH-A14 - Series 172- Profile Projector

PRODUCTION UNITS COLD FORMING PRESSING LINES

MACHINE/TOOL DESCRIPTION BRAND QTY

H TYPE ECCENTRIC PRESS – 300 TON INNOCENTI 1 Pc

H TYPE ECCENTRIC PRESS – 160 TON RAVNE 1 Pc

HYDRAULIC PRESS- 250 TON MANESTECH 1 Pc

HYDRAULIC PRESS- 200 TON PRESMON 1 Pc

HYDRAULIC PRESS – 150 TON MANASTECH 2 Pc



ECCENTRIC PRESS – 160 TON DİRİNLER 1 Pc

ECCENTRIC PRESS – 100 TON DİRİNLER 1 Pc

ECCENTRIC PRESS – 80 TON MESUTLAR 1 Pc

PRODUCTION UNITS MACHINING CNC MACHINERIES

PRODUCTION UNITS MACHINING

MACHINE/TOOL DESCRIPTION BRAND MODEL QTY

AUTO STACKER DOUBLE BEARERS/TURRETSCNC LATHE – 8 ‘’

FUJI CSD 300 4 Pcs

AUTO STACKER DOUBLE BEARERS/TURRETS/C AXIS CNC LATHE – 8 ‘’

MAZAK MULTIPLEX-II 6200 4 Pcs

CNC PROCESS CENTER SAMSUNG LCV-30 A 1 Pc

CNC PROCESS CENTER MILLSTAR LMV800 APO 1 Pc

CNC LATHE – 12’’ VICTOR V-TURN 26 II 1 Pc

CNC LATHE – 10 ‘’ VICTOR V-TURN 26 2 Pcs

CNC LATHE – 12 ‘’ SAMSUNG PL-30 A/500 1 Pc

CNC LATHE – 10 ‘’ SAMSUNG PL-25 A/500 1 Pc

CNC LATHE – 10 ‘’ SAMSUNG PL-240 B/500 11 Pcs

CNC LATHE – 8 ‘’ SAMSUNG PL-20 A/ 500 7 Pcs

FULL AUTOMATIC BRANDSAW KESMAK KME 280 2 Pcs

FULL AUTOMATIC BRANDSAW UZAY MAK UZAYMAK 280 2 Pcs

CNC LATHES

PRODUCTION UNITS MACHINING WELDING POINT

PRODUCTION UNITS SHEET METAL SPINNING



AUTOMATIC HORIZONTAL METAL SPINNING LEIFELD HK 60 CNC 1 Pc

AUTOMATIC VERTICAL METAL SPINNING WF WBR 600 2DS 1 Pc

AUTOMATIC VERTICAL METAL SPINNING WF VBA 300-2/4 1 Pc

VBA300-2/4Vertical automatic spinning machine


VBR200Vertical automatic spinning machine

PRODUCTION UNITS WASHING AND PHOSPHATE COATING


AUTOMATIC STACKING PHOSPHATE COATING FACILITY INTERSONIK ULT – 850 RT 1 Unit

PROGRAMME CONTROL PHOSPHATE COATING FACILTY EKSAŞ KENTPAR - FKT 1 Unit

PRODUCTION UNITS CHEMOSIL PAINTING


AUTOMATIC SYSTEM CHEMOSIL PAINTING LINE– INNER NOVATEK NOV-CHI 1 Unit

AUTOMATIC SYSTEM CHEMOSIL PAINTING LINE - INNER NOVATEK NOV-CHD 1 Unit

PRODUCTION UNITS ASSEMBLING & BALANCING


HYDROLIC PRESS (RUBBER SEGMENT CLOSE FIT) MANASTECH 20 ton 3 Pcs

ASSEMBLING TABLE 3 Pcs

HYDRAULIC PRESS (ASSEMBLING LINE) MANASTECH 30 ton 2 Pcs

HYDRAULIC PRESS (ASSEMBLING LINE) MANASTECH 20 ton 7 Pcs

AUTOMATIC BALANCE MACHINE MESSMATIC CNC-MT02 4 Pcs

MANUAL BALANCE MACHINE MESSMATIC MT02 1 Pc

PRODUCTION UNITS RUBBER INJECTION PRESS


VERTICAL RUBBER INJECTION MOULDING MACHINE (200 Ton – 1500 cc volume – Hot Guide

PAN STONE INJ-200/1500-3RT-FIFO 8 Pcs

PRODUCTION UNITS PAINTING


AUTOMATIC WET PAINTING FACILTY NOVATEK NOV-SBT 1 Unit

TOOLING WORKSHOP


CNC PROCESS CENTER YANG YVM-1000 1 Pc

CNC PROCESS CENTER SAMSUNG LCV-650 1 Pc

MILLING TAKSAN TAK-FRE-01 1 Pc

GRINDING TAKSAN TAK-TAS 01 1 Pc

UNIVERSAL LATHE TEZSAN SN 50 C 4 Pcs

PACKING & SHIPPING

SALES FACTS

95% EXPORTS

OTHER PRODUCTS

PROFILINGProfiling is divided into numerous processes such as the splitting, folding and rolling process.

EDGE PROCESSINGEdging is a manufacturing process of forming technology. The method is used for further processing of pre-produced workpieces.

Thank You for YourAttentions