kom meeting 09 oct 06 kick-off-meeting of efda tw6-tsl-002 contracts 06-1412, 06-1413, 06-1414,...

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KoM meeting 09 Oct 06 Kick-off-meeting of Kick-off-meeting of EFDA EFDA TW6-TSL-002 TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 contracts 06-1412, 06-1413, 06-1414, 06-1415 Safety assessment for EU TBM to support ITER Licensing Process 09 Oct 2006 09 Oct 2006 S.Ciattaglia EU safety contact person EFDA CSU Garching Background Status of DDD Status of safety analysis FMEA few results Aim of the task TSL-002 Summary

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Page 1: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

Kick-off-meeting of Kick-off-meeting of

EFDA EFDA TW6-TSL-002TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415contracts 06-1412, 06-1413, 06-1414, 06-1415

Safety assessment for EU TBM to support

ITER Licensing Process

09 Oct 2006 09 Oct 2006

S.Ciattaglia

EU safety contact person

EFDA CSU Garching

Background

•Status of DDD

•Status of safety analysis

•FMEA few results

Aim of the task TSL-002

Summary

Page 2: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

Status of DDDStatus of DDD

• No modification from the versions of beginning 2006, in particular of the section 3.6No modification from the versions of beginning 2006, in particular of the section 3.6 “Safety “Safety

analysis” that reports the safety analysis performed by the Designers:analysis” that reports the safety analysis performed by the Designers:

– Source terms

– Thermo-mechanical and thermo-hydraulic analysis

The Chapters will be updated/completed with the outputs of the on going safety tasks

Need to define SIC classification for TBM systems and components (request from

Designers)

• a lot of TBM pipes will cross through the closure plate of the Port Plug,a lot of TBM pipes will cross through the closure plate of the Port Plug,

• a lot of TBM pipes will be located in the Port Cell, along with some equipments (e.g. PIC),a lot of TBM pipes will be located in the Port Cell, along with some equipments (e.g. PIC),

Designers would like to better understandDesigners would like to better understand

• what are the implication from the Licensing point of view (those pipes/equipments constitutes a prolongation of what are the implication from the Licensing point of view (those pipes/equipments constitutes a prolongation of

the VV primary boundary). the VV primary boundary).

• Will they be safety-classified? Will they be safety-classified?

• What could be the implication? (double containment, qualification in procurement, etc..).What could be the implication? (double containment, qualification in procurement, etc..).

Page 3: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

Safety analysis scheme

P IE Initiating EventsAS Accident SequencesFMEA Functional Failure Mode and Effect AnalysisPST Process Source TermEST Environmental Source TermDCF Dose Conversion Factor

SOURCE TERMS

ASSESSMENT

Normal working conditions Occupational dose

IEAS

Thermodynamic transients Aerosols and H3 transport

Containments Release from the plant DCF

Overall Plant AnalysisFFMEA

Radioactive waste Operational&Decomm wasteIdentification&classification

Management•On-site•Recycling•Final disosal

Effluents

PST

PST EST

DCF

man*Sv/y

dose/sequence to MEI

frequency*dose

Quantity and waste categories

mSv/y

SOURCE TERMS

ASSESSMENT

Normal working conditions Occupational dose

PIEAS

Thermodynamic transients Aerosols and H3 transport

Containments Release from the plant DCF

Overall Plant Safety AnalysisFMEA

Radioactive waste Operational&Decomm wasteIdentification&classification

Management•On-site•Recycling•Final disosal

Effluents

PST

PST EST

DCF

man*Sv/y

dose/sequence to Public

frequency*dose

Quantity and waste categories

mSv/y

Page 4: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

Status of safety analysisStatus of safety analysis

EU safety analysis aimEU safety analysis aim• bring TBM safety analysis to similar maturity level of other SIC systems bring TBM safety analysis to similar maturity level of other SIC systems

as requested by French regulations, considering also the as requested by French regulations, considering also the recommendations made by NSA as output of DOS analysisrecommendations made by NSA as output of DOS analysis

• point out open issues and a relevant credible R&D programmepoint out open issues and a relevant credible R&D programme

Significant safety analysis have been already done by the EU TBM Designers Significant safety analysis have been already done by the EU TBM Designers

Safety analysis missing/to be rewievedSafety analysis missing/to be rewieved• Neutronic review: Neutronic review: report ready for HCLL, by Dec for HCPB report ready for HCLL, by Dec for HCPB • FMEA: FMEA: almost concluded for HCPB, just started for HCLLalmost concluded for HCPB, just started for HCLL• Most severe accidents: Most severe accidents: KoM todayKoM today • ORE: ORE: KoM todayKoM today • Waste review: Waste review: KoM todayKoM today

• R&D and further analysis definition: R&D and further analysis definition: mid 2007mid 2007

Page 5: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

Component

Operation States

Failure Modes

Causes

Preventive Action on Causes

Consequences

Corrective/Preventive Action on Consequences

PIEs

Comments

FMEA Table (columns)

Failure Mode and Effect Analysis Garching – 28 September 2006

Normal Operation = Burning & Dwell

Page 6: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

HCPB Components (~ 140)- Component -- Component - DescriptionDescription CommentComment

TBMTBM Test Blanket ModuleTest Blanket Module

TBM-FSWTBM-FSW TBM-First-Side wallTBM-First-Side wall 42 channels (14 of 2-sweep-channels), 42 channels (14 of 2-sweep-channels), ~~1.7 m each1.7 m each

TBM-CapTBM-Cap TBM-CapsTBM-Caps 2 caps. Each cap 2 caps. Each cap ~~25 channels of about 1.6 m25 channels of about 1.6 m

TBM-GridTBM-Grid TBM-GridTBM-Grid

TBM-Grid-CoolChTBM-Grid-CoolCh TBM - Grid - Cooling ChannelTBM - Grid - Cooling Channel

TBM-Grid-CapWeldTBM-Grid-CapWeld TBM - Grid - Welds to assemble the Grid to CapsTBM - Grid - Welds to assemble the Grid to Caps

TBM-Grid-FSWWeldTBM-Grid-FSWWeld TBM - Grid - Welds to assemble the Grid to FSWTBM - Grid - Welds to assemble the Grid to FSW

TBM-Grid-BUWeldTBM-Grid-BUWeld TBM - Grid - Welds to assemble the BU to GridTBM - Grid - Welds to assemble the BU to Grid

TBM-BUTBM-BU TBM-Breeder UnitTBM-Breeder Unit PI-TBM foreseen for the high-duty D-T-phase of ITER-PI-TBM foreseen for the high-duty D-T-phase of ITER-FEATFEAT

TBM-BottPMsTBM-BottPMs TBM - Bottom Plate ManifoldsTBM - Bottom Plate Manifolds

TBM-BPMTBM-BPM TBM-Back Plate/ManifoldTBM-Back Plate/Manifold

TBM-PP-ISTBM-PP-IS TBM-Port Plug Interface SystemTBM-Port Plug Interface System

PPPP Port PlugPort Plug

IPCEIPCE Inter-space and Port Cell EquipmentInter-space and Port Cell Equipment

HCSHCS Helium Cooling SystemHelium Cooling System

TESTES Tritium Extraction SystemTritium Extraction System

CPSCPS Coolant Purification SystemCoolant Purification System

Failure Mode and Effect Analysis 28 September 2006

Page 7: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

Sample of FMEA Table

Failure Mode and Effect Analysis Garching – September 2006

Page 8: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

Postulated Initiating Events Identified by the FMEA for HCPB

Failure Mode and Effect Analysis Garching – September 2006

- PIEs - DescriptionFB1 Loss of flow in a TBM cooling circuit because of circulator/pump seizureFB2 Partial flow blockage in a TBM cooling circuit because filter cloggingHB1 Loss of heat sink in TBM cooling circuitLBB1 Loss of TBM cooling circuit inside breeder blanket box: Rupture of a sealing weldLBB2 Loss of TBM cooling circuit inside breeder blanket box: Leak of a sealing weldLBO1 LOCA Out-VV because large rupture of TBM cooling circuit pipe inside TWCS RoomLBO2 LOCA Out-VV because small rupture of TBM cooling circuit pipe inside TWCS RoomLBO3 LOCA Out-VV because rupture of tubes in a primary TBM-HCS HXLBP1 LOCA Out-VV because rupture of a TBM cooling circuit pipe inside Port CellLBP2 LOCA Out-VV because small rupture of TBM cooling circuit pipe inside Port CellLBV1 Loss of TBM cooling circuit inside VV: Rupture of TBM-FSWLBV2 Loss of TBM cooling circuit inside VV: Leak from TBM-FSWLFP2 LOCA Out-VV because small rupture of PFW/BLK cooling circuit pipe inside Port CellLFV2 Small PFW/BLK in vessel LOCA. Equivalent break size: a few cm2LVP2 Small rupture of VV cooling circuit pipe inside Port CellLVV2 Small rupture in the internal VV shell - equivalent break size: a few cm2TBP2 Leak inside Port Cell from TBM purge gas circuit (i.e.: from TES)VBG1 Loss of vaccum in VV: break inside the VV of TBM purge gas systemVBG2 Loss of vaccum in VV: leak inside VV from TBM purge gas systemVVA2 Ingress of air in the VV - small leakage

N/S Not Safety Relevant

Page 9: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

AIM of the Task TSL-002AIM of the Task TSL-002

• Deterministic analysis of the most severe accident sequences for each Deterministic analysis of the most severe accident sequences for each of the two EU TBM concepts of the two EU TBM concepts Occupational Radiation Exposure (ORE) assessment considering the Occupational Radiation Exposure (ORE) assessment considering the new designs of the two EU TBM modelsnew designs of the two EU TBM modelsWaste assessment for both TBM concept considering the new Waste assessment for both TBM concept considering the new neutronic calculationsneutronic calculations

The analysis will take advantage of the work already done inside the The analysis will take advantage of the work already done inside the Design TeamsDesign Teams

A technical co-ordination is foreseen focused on addressing, A technical co-ordination is foreseen focused on addressing, supporting and reviewing the safety analysis with particular reference supporting and reviewing the safety analysis with particular reference to the deterministic analysis, the relevant modelisation of circuits and to the deterministic analysis, the relevant modelisation of circuits and volumes, the codes and the assumptions with reference to the last volumes, the codes and the assumptions with reference to the last updated design documents and the technical content description of updated design documents and the technical content description of TBM preliminary safety analysis report. TBM preliminary safety analysis report.

Page 10: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

EU TBM safety analysis planEU TBM safety analysis plan

• Neutronic analysisNeutronic analysis April - July (April - July (Oct-DecOct-Dec) 06) 06

• FMEA: PIEsFMEA: PIEs June - Oct 06June - Oct 06

• Accident sequences: DBA and BDBA Accident sequences: DBA and BDBA July (July (SeptSept) 06 - Feb 07) 06 - Feb 07

• Revision of ORE and WasteRevision of ORE and Waste July (July (NovNov) 06 - Feb 07) 06 - Feb 07

• Final ReportFinal Report March 06March 06

• R&D for TBM safety open issues (if any) R&D for TBM safety open issues (if any) by Mid 07by Mid 07

Page 11: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

SummarySummary

A systematic approach has been launched on EU TBM safety analysis A systematic approach has been launched on EU TBM safety analysis – FMEA and PIE-PIT– Review of neutronics, ORE, Wastes– Accident sequences analysis

Some delay in Neutronic analysis, slightly in FMEA (it will be ready by Oct)Some delay in Neutronic analysis, slightly in FMEA (it will be ready by Oct)• PlanningPlanning

– by March 2007 all the analysis missing (most severe accidents, ORE, Wastes)– in 2007, safety review of Final Design and definition of R&D for the safety open

issues, if any

Quality of analysis and computer codesQuality of analysis and computer codes

Need to define SIC classification for TBM systems and componentsNeed to define SIC classification for TBM systems and components

18 Dec 06 next ITER TBM safety meeting: check the progress of TBM safety 18 Dec 06 next ITER TBM safety meeting: check the progress of TBM safety analysis in all Parties analysis in all Parties

Page 12: KoM meeting 09 Oct 06 Kick-off-meeting of EFDA TW6-TSL-002 contracts 06-1412, 06-1413, 06-1414, 06-1415 09 Oct 2006 Kick-off-meeting of EFDA TW6-TSL-002

KoM meeting 09 Oct 06

09:00 Introduction-status of EU TBM design and plan Y. Po itevin

9.15 Aim of the task TSL-002 S.Ciattaglia

9.30 Overview of the task and coordination: refined

description of the accident sequences, reference data

(AAS), work plan

MT Porfiri

10.30 Coffee break

10.45 Dominant accident analysis for HCPB: detailed

description, work already done during the design that

can be utilised, tools used in the analysis

L.Boccaccini/Jin

11.15 Dominant accident analysis for HCLL: detailed

description, work already done during the design that

can be utilised, tools used in the analysis

LL Sponton

11.45 ORE assessment: work detailed description O.Gastaldi

12.00

Wastes quantification-classification: work detailed description

LL Sponton

12.15 Lunc h

13.15 Disc uss ion All

14.00 Actions, minutes All (MT Porf iri)

AGENDA