kopex famago sp. z o.o. - bdt madencilik – bdt...

KOPEX – FAMAGO Sp. z o.o.

Complete Solutions for Surface Mining and Bulk Material Handling

GENERAL PRESENTATION

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CONTENT

Basic Information

Our Offer

Product’s Portfolio

Industrial Solutions

Projects Experience

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Kopex-Famago: Basic Information

Offer for:

1. Open Cast Mining

2. Material Handling

3. Power Plants

4. Hydroenergetics

5. Offshore

6. Other Industrial Branches

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Kopex-Famago: History and Basic Information

1957 – Foundation of the Company

1980 – First excavator KWK 1400

2005 – FAMAGO in the KOPEX Group

® Kopex-Famago Sp. z o.o.,

Production Plant: ul. Fabryczna 10, 59-900 Zgorzelec, Poland

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Kopex-Famago: Our Offer

Our offer comprises:

• Engineering

• Design

• Manufacturing

• Delivery, assembly, commissioning

• Supervisions

• Aftermarket

• Technical support

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Bucket Wheel Excavators:

Theoretical capacity: 4000 m3/h to 5000 m3/h

Guaranteed capacity: 2000 m3/h to 2500 m3/h

Circumferential cutting force: 150 kN to 250 kN

Kopex Famago – Product’s Portfolio

OPEN PIT MINING SYSTEMS:

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Surface Mining Equipment:


Excavator KWK-1500.1:

Design capacity: 4.300 m3/h

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Excavator KWK-1500.1: State-of-the-Art solutions

Bucket wheel drive (motor 630kW + planetary

gearbox+hydrokinetical coupling+disconetcing coupling +

divided shaft with glued on the shaft toothed bush)

Special overload coupling with mechatronic

system and sensors: <0,025s disconnection

New buckets

New construction of the body with slewing system based on

ball race and frequency invertors driving units

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Excavator BWE-700

(Neyveli Lignite Corp., India)

Theoretical cap. 3400 m3/h

(excluding ring and teeth volume)



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Bucket Ladder Excavator KWŁ800

Theoretical Capacity: 1600 m3/h



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Spreaders:


Stacking radius: 50 m to 100 m

Stacking height: 15 m to 30 m



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Belt Conveyors, Conveyors on crawlers:


Belt width: 1400 mm to 2500 mm

Belt velocity: 2m/s to 8 m/s



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Driving station Z-6.6 B=1800, N=3x630

kW on a crawler transporter

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Hydraulic transporter on crawlers

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Mobile Belt Conveyor PGOT 5500

- Design capacity: 5.500 m3/h

Tripper Car WZGR 2000


Hopper

Car

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Aftermarket:

Ball races of diameter: 4500 mm to 13000 mm

Toothed rims of diameter: 4500 mm do 20000 mm and

toothing module m=16 to 42

Driving and return drums of diameters: 320 mm to 1600 mm

Crawler travelling units

Railway travelling units

Driving stations of the conveyors

Driving units of the slewing gears

Driving units of the travelling gears

Driving units of the bucket wheels : 320 kW to 630 kW

Hoisting winches

Other spare parts

Services:

Maintenance,

Retrofit,

Modernizations,

Ovehauling

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Reclaimers


Reclaiming radius: 9,5 m do 50 m

Stackers


Stacking radius: 20 m to 50 m

Stacker-reclaimers

Theoretical reclaiming capacity: 250 m3/h to 6000 m3/h

Theoretical stacking capacity: 600 m3/h to 10000 m3/h

Stacking and reclaiming radius: 5 m to 50 m

Belt conveyors


Belt width: 500 mm to 2250 mm


Aftermarket

Ball races with toothed rims of diameter: 2000mm to 5000 mm

Services

Maintenance, retrofit, modernizations and ovehauling

STOCKYARDS SYSTEMS:

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Boom Reclaimers, Portal Reclaimers, Bridge Reclaimers

Bucket Wheel Reclaimer BK-1500

(PGE Turow Mine)

Stockyards Equipment

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Bucket Wheel Loader ŁWKS 250.9,5

PAK

Stockyards Equipment

Stacker ZOS 1250.30

KWK Ziemowit

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Waggon Tippler

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Ball Races, Diameter 4 500 mm to 13 000mm

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Toothed Rims, Dia 4 500 mm to 20 000 mm

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Spiral Housing and valves (Hydroenergetics)

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Portal cranes elements, A-frames, winches (Offshore)

Kopex Famago –Product’s Portfolio

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http://www.offshore-technology.com/contractors/installation/axtech/

http://www.offshore-technology.com/contractors/installation/axtech/

Kopex Famago – Industrial Projects

• Coal and Slag Handling Systems (Power Plants)

• Railway Waggons Loading and Unloading Plants

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Kopex Famago - Geotechnical Engineering

Cooperation with Poltegor-Instytut and Politechnika Wrocławska

• Field investigations

• Laboratory tests

• Designs and calculations

• Numerical analyses

• Consulting

• Monitoring

• Geological and geotechnical supervision

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Kopex Famago – ISO, Certificates, References

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Kopex Famago - Some references

Item Machine Year Working at

1. Bucket Wheel Excavator KWK – 1400 1980 KWB Turów

2. Bucket Wheel Excavator KWK - 1500s 1985 KWB Konin

3. Bucket Wheel Excavator KWK - 1500s 1988 KWB Adamów

4. Spreader ZSOT - 1200.30 1988 KWK Murcki

5. Spreader ZGOT - 8000.100 1989 KWB Adamów

6. Conveyor PGOT – 4500 1989 KWB Bełchatów

7. Conveyor PGOT – 5500 1991 KWB Bełchatów

8. Bucket Wheel Excavator KWK - 1500s 1992 KWB Turów

9. Conveyor PGOT – 4500 1992 KWB Turów


11. Spreader ZGOT - 6300.60 1994 KWB Turów


13. Bucket Wheel Excavator KWK - 1500s 1996 KWB Adamów

14. Stacker-Reclaimer BK – 1500 1998 KWB Turów

15. Spreader ARsP – 6500 1983 KWB Turów

16. Spreader ZGOT 11.500.100 1999 KWB Turów

17. Bucket Wheel Excavator BWE 700 L 2001 NLC India

18. Spreader 4420.61 2001 NLC India

19. Spreader ZGOT 11500 2009 KWB Turów

20. Stacker-Reclaimer ŁWKS-250.9,5 2009 PAK Sp. z o.o.

21. Stacker-Reclaimer 100.20 2009 FMKSp. z o.o.

22. Spreader ZGOT 11.500.100 2011 KWK Turów

23. Spreader ZOS – 1250.30 2012 KWK Ziemowit

24. Bucket Wheel Excavator KWK 1500.1 2013 KWK Turów

25. Mobile Transfer Conveyor PGOT4500 2014 KWK Turow

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2013 -2015 – Kolubara (Serbia) Undergoing Project

Customer / End User:Javno preduzeće ''Elektroprivreda Srbije'‚Rudarski basen ''Kolubara'' d.o.o Lazarevac

Signing the Contract: June 2013

Scheduled take over: December 2015

Value: 28,3 mln EUR

Project: Environmental Improvement Project in Kolubara Mine Basin (Serbia) – Project A – Procurement and Erection of Excavator – Belt Conveyor – Spreader system for Field “C”

– Package A2

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Detailed scope: 1. 1. Four conveyor systems for the transport of overburden with a total length of

4000m, belt width B=2000 mm, including: • Belt conveyor No.1 Bench conveyor L=1200m, B=2000mm along with :Mobile loading table with drives, N=8x1,1 kWDrive station on pontoon, N=3x1000 kWReturn station on pontoons• Belt conveyor No.2, connecting conveyor with 1, L=900 m, B=2000 mm along with:- Mobile loading table without drives - Drive station on pontoon, N=2x1000 kW- Return station on pontoons• Belt conveyor No.3, connecting conveyor with 2, L=900 m, B=2000 mm along with:- Drive station on pontoon, N=2x1000 kW- Return station on pontoons• Belt conveyor No.4, dump conveyor, L=1000 m, B=2000 mm along with:- Drive station on pontoon, N=2x1000 kW- Return station on pontoons

2. Transport crawler TC-500 for the transport of drive station, total weight approx. 220 t; max .carrying capacity of 550 t,

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2013 -2015 – Kolubara (Serbia) Undergoing Project

Project: Environmental Improvement Project in Kolubara Mine Basin (Serbia) – Project A – Procurement and Erection of

Excavator – Belt Conveyor – Spreader system for Field “C” –Package A2

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Description of project : The conveyor system is operating in ECS ( Excavator-Conveyor-Spreader) system in Field “C” of the open –pit mine Kolubara, Serbia. The scope of delivery incudes: design, procurement of material and accessories, manufacturing, supply, assembly, supervision, commissioning ( individual equipment and whole system), training, trial run of the whole system: excavator- conveyor-spreader.

The Contractor undertook to supply all of equipment and devices, perform all installation services necessary to design, manufacture (including ordering, quality assurance, construction, installation, associated engineering works, pre-commissioning and delivery) of equipment and devices as well as installation, completion and acceptance in accordance with the plans, procedures, specifications, drawings, codes and any other documents as referred to in the Technical Specifications.

These specifications include, among others, provision of supervision and engineering services, manpower, materials, equipment, spare parts and accessories; Contractor's equipment; supply and construction services; temporarymaterials, structures and equipment; transportation, as well as storage, with the exception of those supplies, worksand services that will be provided or performed by the Employer. The Contractor shall perform all the work and / ordelivery of all items and materials that are not specifically included in the Contract, but which can be reasonablyinferred from the Contract as necessary for the effective implementation of the Facility as if such work and / ormaterials have been clearly stated in the Contract.

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6 km lenght transporting system for the Open Pit

Mine KOLUBARA, Serbia (2005)

Purpose of the project:

Transport of overburden: cap. 12 million m³/year

Subject of the supply:

• Basic and detailed engineering, manufacturing,

delivery. erection, commissioning

• (4) belt conveyors-total lenght: 6000 m

• Hydraulic transport platform with crawlers

• Drum on rails with 1500 m of 20 kV cable

• Maximum power of each belt conveyor 4x1000 kW

Kopex Famago: Project Experience

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6 km lenght transporting system for the Open Pit Mine KOLUBARA,

Serbia (2005) – reference letters

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Neyveli Lignite Corporation, India

Asset Owner: Government of India (The largest lignite open pit mine in India)

Location: Tamilnadu

Project Date 2010 - 2014

Project

Overview:

Kopex and Poltegor:

• Jayamkondam Lignite Mine Project:

Feasibility Report including Mining Plan

Mine boudnaries and lignite reserves estimation

Slope stability evaluation

Mining strategy

Equipment systems

Mining schedule

Roads

Lignite Handling Plant

Mine drainage

Surface water control

Land reclamation

Infrastructure

Power supply

Communication

• 3 BWE-700 (3400 m3/h)

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KWB Turów BWE

Asset Owner: Polish Energy Group (The largest power producer in Poland)

Location: South-west part of Poland, close to the border with Germany

Project Date Recently KWK 1500.1 ( 4200 m3//h) commissioned in 2013

Mine Data:

• Turów has 28 km² open Pit

•The maximum pit depth is 225m

• Combined length of conveyors is 79 km

Project

Overview:

Kopex and Poltegor designed, fabricated, erected, retrofitted and

commissioned a 98 mln m3/year total capacity Bucket Wheel Excavators and

209 mln m3/year total capacity Spreaders.

Unique

Features:

•Currently there are a total of 19 machines in the pit and 8 have been

manufactured by Kopex.

•The most recent BWE, Belt Wagons and Spreaders installed at Turów were

designed fabricated and constructed by Kopex and Poltegor.

•Kopex has delivered Turów both BWE belt wagons, spreaders and

conveyors.

•Kopex has retrofitted machines designed by Krupp for Turów

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Basic data

Material overburden, hard abrasive sand stone,

clay strata, hard lignite

Theoretical capacity 4200 m3/h

Boom length 38m /bucket wheel boom

62m/ bridge boom

Digging height 20-25

Price 13,1 mln EUR

Client KWB Adamów

El. power installed 2530kW

Year of commissioning 1996

Turnkey contract yes

Bucket Wheel Excavator KWK 1500s


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Bucket Wheel Excavator KWK 1500s

Basic data





62m/ bridge boom

Digging height 20-25m

Price 13.0 mln PLN

Client KWB Turów





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Bucket Wheel Excavator 1500.1

Basic data

Material overburden, clay strata, hard lignite



44m/ bridge boom

Digging height 20-25

Price 13,8 mln EUR

Client KWB Turów





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Bucket Wheel Excavator BWE 700

3 pcs for Neyveli Lignite Corp., India

Consortium:

Kopex-Famago

Poltegor-projekt

McNally Bharat Engineering

Basic data




Boom length 30,6m /bucket wheel boom

Digging height 20m

Price 25 mln EUR

Client NLC India


Year of commissioning 2001, 2013 and 2015

Turnkey contract Yes


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Basic data




Boom length 41m /feeding boom

60m/ stacking boom

Stacking height 15m

Price 20,5 mln EUR

Client KWB Turów




Spreader ZGOT 6300.60


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Spreader ZGOT 11500.100

Basic data




Boom length 87m /feeding boom

100m/ stacking boom

Stacking height 25m

Price 22,0 mln EUR

Client KWB Turów





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Reclaimer ŁWKS 250.9,5

Basic data

Material hard lignite


Price 0,7 mln EUR

Client PAK Infrastruktura




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Stacker ZOS – 1250.30

Material hard coal

Theoretical capacity 1250 t/h

Dumping height 12m

Price 1,1 mln EUR

Client KWK Ziemowit



Rail dumping conveyor ŁZKS – 100.20

Material hard coal

Theoretical capacity 100 t/h

Dumping height 12m

Price 0,7 mln EUR

Client FMK Kluczbork


Turnkey contract Mechanical scope


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Mobile Conveyor PGOT 4500

Basic data




Boom length 30 m /feeding boom

40 m/ discharging boom

Belt width |speed 1600mm | 4,4 m/s

Price 3,7 mln EUR

Client KWB Turów



Turnkey contract


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Car Dumper Q=90t - Power Plant EDF Rybnik (2015)

® Kopex Famago: Project Experience

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Power Plant Turów (PGE)

1996 – 1999 support construction of power blocks and dust ducts, conveyors and tanks-supplies for Foster Wheeler, Mostostal Warszawa, Sawex SA


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Lignite Mine Turow(PGE)

1996 -1998 modernization of buffer stockyard with reclaimer BKK1500.


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Lignite Mine Turów (PGE)

1996 -1998 belt conveyors for coal and ash transporting system


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Powerplant Dalkia Poznań

2001 modernization of reclaimer ŁWKS 250.25.


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Powerplant Turów (PGE)

2007 – 2008 Belt conveyors (B1600) for ash transportationTZW1, TZW2 i TZW14


Complete modernization of bucket loader/unloader LWKS-500

in the PGE Power Plant Opole (2013)


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We invite you to cooperation

Kopex-Famago

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KOPEX S.A. Ms. Iwona PisarekInternational Business Development and Sales Director, Division III - Europe

T: +48 32 604 73 10 M: +48 600 087 [email protected] SAul. Grabowa 1 40-172 KatowicePOLAND

kopex famago sp. z o.o. - bdt madencilik – bdt...

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