laser alignment 97191

8/6/2019 Laser Alignment 97191

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Reference Manual

2130 RBM Consultant Pro

Laser AlignmentAnalyzer and Fixtures

Part # 97191 Rev. 1


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Copyright

2007 by Emerson Process Management.All rights reserved.

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AMS Machinery Manager Reference Manual

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1. Please have the number of the current version of

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2. If you have a problem, explain the exact nature ofyour problem. For example, what are the errormessages? When do they occur? Know what youwere doing when the problem occurred. Forexample, what mode were you in? What steps didyou go through? Try to determine before you callwhether the problem is repeatable.

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Obsolete Hardware

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ContentsHow To Use This Manual 1-1

Emphasis Paragraphs 1-5

Analyzer Serialization 1-5

UltraMgr Software and Prerequisites 1-6

Standard Equipment 1-7

Fixtures Case Layout (bottom section) 1-7

Fixtures Case Layout (top section) 1-8

Chapter2 Setting Up and Using Laser Alignment Fixtures

Models 821500 and 822500 RF Laser Systems Only 2-4

General Description 2-5

Sensor Head Description 2-5

General Maintenance 2-10

Care and Handling 2-10

Calibration 2-10

Battery Charging 2-11

Battery Usage - Laser Heads 2-16

Precautions 2-17

Introduction to Laser Alignment Fixtures Setup 2-18

Attaching the Fixtures 2-19

Attaching the B821007 Carbon Steel Mounting Base 2-19

Attaching Chain to the Chain Pickup 2-20

Allowing Maximum Tightening Range 2-21

Positioning a Mounting Base 2-22

Positioning the Other Mounting Base 2-23

Attaching Excess Chain 2-24

Using the Chain Clip 2-26

Installing a Post 2-27

Mounting a Sensor Head 2-28

Models 821500 and 822500 RF Laser Systems Only 2-30

Mounting the Other Sensor Head 2-31

Communication Between the Fixtures and Analyzer 2-32

Connecting the 8000RF Interface 2-34


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Turn the Laser Beams On 2-40

Center the Laser Beams 2-41

Rough Alignment of the Laser Beams 2-42

Introduction to Special Applications 2-46

Using Additional Mounting Blocks 2-47

Adding a 2-inch (51 mm) Block 2-48

Mounting One Bracket on a Coupling 2-50

Mounting on Shafts (or Couplings) > 8-inch

(203 mm) Diameter 2-51

Using Alternative Mounting Brackets 2-52

Chapter3 Horizontal Alignment

Help 3-1

Basic Alignment Steps 3-1

Advanced and Basic Laser Align Applications 3-2

Advanced Laser Align 3-2Basic Laser Align 3-2

Main Screen 3-3

Three Step Alignment 3-5

Main Screen Function Keys 3-6

Alt Main Screen 3-7

Alt Main Screen Function Keys 3-8

Job Reset 3-11

Basic Mode 3-12

Basic Mode Function Keys 3-13

Job Reset 3-16

Machine Configuration Function Keys 3-18

Laser Align (Alignment) Method Function Keys 3-20

Tolerance Type 3-22

Tolerance Type Function Keys 3-22

Laser Configuration Function Keys 3-24

Laser Address Selection 3-26

Check Lasers 3-30

Laser Head Status Function Keys 3-32

Job Manager 3-34


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Job Manager Function Keys 3-35

Edit Job Setup 3-38

Edit Job Setup Function Keys 3-39

Job Flow 3-42Job Flow Function Keys 3-43

Enter Dimensions 3-45

Entering Fractions 3-51

Quick Spec 3-53

Entering Thermal Growth Information 3-56

Growth at Feet 3-57

Growth at Profile 3-59

Gap/Offset 3-64

Face/Rim 3-68

Reverse Dial 3-72

Sweep Laser Heads 3-75

Foot Pre-Check 3-76

Foot Pre-Check Function Keys (after the Foot Pre-Check

has been started) 3-82

Acquiring Alignment Data 3-82Auto Sweep 3-85

Manual Sweep 3-94

Accept Readings key 3-97

Auto 4 Point 3-100

Manual 4 Point 3-105

Dual Pass 3-111

Dual Pass Cable (8215C2-PM) - Models 821500and 822500 Only 3-119

Review Results 3-121

Review Results (Measurements) Function Keys 3-124

Sweep Mode Curve Data 3-126

Data Quality 3-127

Move Machine 3-129

Vertical Move 3-130

Vertical Move Function Keys 3-132Horizontal Move 3-135

Horizontal Move Function Keys 3-137

Dual Move 3-140

Extra Foot Calculation 3-143

Predict Mode 3-145

Prediction Function Keys 3-149

Live Move 3-149


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Data Detail (Tolerance Plots) 3-162

Data Detail (Tolerance Plot) Function Keys 3-166

Display Sine Fit 3-168

Display Sine Fit Function Keys 3-172View Data 3-174

C-face Alignment 3-175

Notes 3-180

Notes Function Keys 3-180

Transferring Alignment Job Data and Tolerances 3-184

Tolerances 3-193

UltraMgr/2130 Laser Align Overview 3-194Case Studies 3-195

UltraMgr 3-199

UltraMgr Software and Firmware Prerequisites 3-200

Tolerances 3-201

Chapter4 Vertical AlignmentHelp 4-3

Basic Vertical Alignment Steps 4-3

Three Step Alignment 4-5

Vertical Main Screen Function Keys 4-6

Vertical Alt Main Screen 4-7

Vertical Alt Main Screen Function Keys 4-8

Job Reset 4-10Vertical Machine Configuration 4-11

Vertical Machine Configuration Function Keys 4-12

Laser Angle Advance 4-13

Laser Angle Advance Function Keys 4-14

Vertical Laser Configuration 4-15

Vertical Laser Configuration Function Keys 4-16

Vertical Enter Dimensions 4-17Define Flange 4-21

Define Flange Function Keys 4-23

Custom Pattern 4-25

Custom Pattern Function Keys 4-27

Vertical Sweep Laser Heads 4-29

Vertical Move Machine 4-38

Angular Move 4-39

Angular Move Function Keys 4-40


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Offset Move 4-41

Offset Move Function Keys 4-44

Vertical Data Detail (Tolerance Plots) 4-45

Chapter5 Straightness Measurements

Straightness Main Screen 5-3

Three Step Straightness Measurements 5-4

Straightness Main Screen Function Keys 5-5

Straightness Alt Main Screen 5-6

Straightness Alt Main Screen Function Keys 5-6Straightness Laser Configuration 5-9

Straightness Laser Configuration Function Keys 5-10

Straightness Enter Dimensions 5-11

Straightness Move Laser Heads 5-15

Straightness Surface Profile 5-18

ChapterA Application Information

Alignment Application Notes A-3

Pre-job Preparation and Setup A-5

Changes That Occur During Operation A-6

Alignment Pitfalls A-8

AppendixB Foot Pre-Check Types

Foot Pre-Check Measurement Methods Soft Foot and

Frame Distortion Index (FDI) B-1

AppendixC Technical Specifications

Mounting Posts (part number D23465) for Alignment Brackets C-3

AppendixD Accessories and Optional Products

Optional Items for Laser System D-1

Other Accessories D-1

Recommended Spare Parts* D-2

Analyzer Travel/Carrying Cases D-2


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Batteries/Analyzer Chargers D-2

Alignment Fixtures D-2

Customer Support D-3

Reliability Services D-4

Glossary

Index

Chapter 1


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C p

1-1

1

Read This First

How To Use This Manual

This manual is arranged in the following manner:

Chapter 1 read this chapter before attempting to use the Model 2130Laser Alignment program or before proceeding to subsequent chapters.

Chapter 2 lists and describes the various components that make up thelaser alignment system.

Chapter 3 provides general application overview information about pro-cedures used in horizontal shaft alignment.

Chapter 4 provides general application overview information about pro-

cedures used in vertical shaft alignment. Chapter 5 describes how to perform straightness measurements.

Appendix A provides general application overview information about pro-cedures used in shaft alignment.

Note

This manual covers information specific to the 2130 RBMConsultantPro Advanced Laser Alignment program.

It is assumed that the user is familiar with the general hardware andoperation of the Model 2130 analyzer. If any questions or concernsarise in using the analyzer, refer to the 2130 RBMConsultant Pro,Dual-Channel Machinery Analyzer manual (part number 97017).

Appendix B provides descriptions of Foot Pre-Check types and theiradvantages and disadvantages.

Appendix C details the technical specifications for the Model 8215/8225laser alignment fixtures.

Appendix D describes the various accessories and optional products thatare available for use with the Laser Align application.


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Note

In this manual, 8215 and 8225 (sometimes quoted as 8215/

8225) refer to both the RF versions (Models 821500 and 822500)and the direct-connect only versions (Models 821501 and 822501 )laser systems except where information specific to one type of lasersystem is discussed.


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1-3How To Use This Manual

Introduction

The UltraSpec Pro 8215/8225 Laser Alignment Fixtures are the latest in a com-plete line of alignment equipment provided by Emerson Process Management.The 8215/8225 system is used in conjunction with the Model 2130 Laser Align pro-gram. Although the Model 2130 analyzer can be purchased separately, it must beused to process the data from the fixtures. The Model 8215/8225 system attachessensor heads to shafts which are typically coupled. Laser beams are emitted fromeach sensor head and targeted on the opposite sensor head. Each shaft position is

measured in relation to the other shaft by rotating the two shafts. Shaft misalign-ment is calculated from the position of each laser beam on its respective target, at arange of angular positions of the laser heads.

The position of each laser beam on its target transmits from each sensor head tothe Model 2130 analyzer through radio frequency (RF) or direct cable communi-cation, depending on the model. The Model 2130 analyzer processes the data and

calculates the required machine moves necessary to bring the machine compo-nents into alignment.

With most alignment systems available today, the sag of the alignment fixtures mustbe considered to accurately calculate machine moves. With the use of laser beams,there is no fixture sag to consider! The RF communication between the sensorheads and the Model 2130 analyzer simplifies data acquisition and reduces oper-ator error. The direct cable connect provides an alternate method to transfer data

when the RF link is not practical.

Since each head has a self-contained inclinometer and additional memory, thedata can be acquired through a variety of methods. Choices range from the tradi-tional top, bottom, left, and right locations (minimum of three) - where the fixturesinteract directly with the analyzer to the patented partial sweep method (the sensorheads memorize the data and later dump it to the analyzer).

When the 8215/8225 fixtures and the 2130 Laser Align program are used with theUltraMgr PC software program, a complete alignment program can be managedfrom a centralized location. UltraMgr provides job tracking, control of alignmenttolerances, alignment history and much more.


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Some advantages of the UltraSpec Pro 8215/8225 Laser Alignment Fixtures are:

Easy setup

No fixture sag Visible laser to assist with rough alignments

Large diameter mounting range

Large span range between sensor heads

Large vertical expansion to clear larger couplings

Large misalignment measurement range Partial revolutions (down to 45)

Dual Pass method for uncoupled alignments

Real time machine move monitoring, vertical and horizontal

Soft foot locator

Radio frequency communication Direct cable connect, if needed

Automatic data acquisition

Dual beam technology

Internal angle sensors

Internal memory

45-minute charge cycle for sensor heads

Simultaneously charging, sensor heads and analyzer

Best ambient light protection

Vertical machine alignment

Straightness measurement


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1-5How To Use This Manual

Emphasis Paragraphs

Two different types of paragraphs are used throughout this manual to call attentionto the adjacent text:

Note

The note paragraph indicates special comments or instructions.

Caution!The caution paragraph alerts you to actions that may have a major impact,such as lost data or damage to the analyzer or its accessories.

Warning!

The warning paragraph warns you of actions that could cause seriouspersonal injury or death.

Analyzer Serialization

The loaded firmware has been serialized and is matched to the analyzer serialnumber. If the firmware and analyzer serial numbers do not match, contactProduct Support.


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1-6

UltraMgr Software and Prerequisites

NoteYour AMS Suite: Machinery Health Manager software andModel 2130 RBMCONSULTANT PROmust have compatible software.

Requirements

Model 2130 RBMCONSULTANT PRO firmware version v.6.3.8.0 or later.

The following, 4.90 or later, AMS Suite: Machinery Health Manager files -dated 08/08/2005 or later:

RBMcom.exe

RBMcomSr.exe

XFrAlg.dll

UltraAlg.exeUltraMgr requires some planning and setup before jobs can be down-loaded intothis alignment program. Refer to the appropriate UltraMgr users manual for moreinformation on communicating with the PC.


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1-7Standard Equipment

Standard Equipment

When checking the kit to ensure that everything ordered was shipped, comparethe contents of the package to your shipping invoice. For additional assistance,refer to the following fixtures case layouts. If a discrepancy is found, call EmersonCustomer Support at (865) 671-4274.

Fixtures Case Layout (bottom section)

Note

Some parts shown in these illustrations may be optional in differentpackages.


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1-8

Fixtures Case Layout (top section)

Chapter 2


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2-1

Setting Up and Using Laser Alignment Fixtures

Special Instructions About the 8215/8225 Laser Fixtures

Warning!

Prior to mounting the laser alignment fixtures on machine shafts, allswitches operating the machines should be locked out (followlockout procedures for your facility). On completion of the align-ment, inspect the work area to ensure that all equipment is clear ofrotating shafts and couplings, prior to removal of the lockout protec-tion.

Warning!

The 8215/8225 Laser Alignment Fixtures use a Class II (CDRH) laseror Class 2 (IEC) laser. This laser complies with 21 CFR 1040.10 and1040.11 safety requirements with a power output < 1.0 mW (average)and a pulse repetition of 600 pulses/sec. The pulse duration is


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2-2 Setting Up and Using Laser Alignment Fixtures

Laser heads, front view

Laser heads, rear view


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2-3

Note

Only the Models 821501 and 822501 direct-connect only laser sys-

tems have CE approval.

Laser radiation caution


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Models 821500 and 822500 RF Laser Systems Only

Note

Operation is subject to the following two conditions: (1) this devicemay not cause interference, and (2) this device must accept any inter-ference, including interference that may cause undesired operationof this device.

Note

This equipment has been tested and found to comply with the limitsfor a Class A digital device, pursuant to Part 15 of the FCC Rules.These limits are designed to provide a reasonable protection againstharmful interference when the equipment is operated in a commer-cial environment. This equipment generates, uses, and can radiateradio frequency energy and, if not installed and used in accordancewith the instruction manual, may cause harmful interference to radiocommunications. Operation of this equipment in a residential area islikely to cause harmful interference in which case the user will berequired to correct the interference at his own expense.

Caution!

Changes or modifications not expressly approved by Emerson could void theuser's authority to operate the equipment.

Caution!

This device has been designed to operate solely with the antenna type provided,Emerson part number 88200. An antenna having a higher gain is strictly pro-hibited per regulations of Industry Canada.


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2-5General Description

General Description

Sensor Head Description

This section describes both the old and current versions of the 8215/8225 laserheads. The older version of heads can be identified by their gray front panels andblack grid lines. The current version of heads have different color front panels.Head A has a gray front panel with white grid lines and blue on/off buttons, while

head B has a blue front panel with white grid lines and gray on/off buttons.

Note

Throughout the manual, photos may contain images of either theolder or current versions of laser heads.

1

RF Antenna

RF AntennaHousing

DirectConnectPort

Targets(PSDs)

SensorHead ID

LaserSource

ChargingPort

HorizontalLaserAdjustment

VerticalLaserAdjustment

PowerButton

PostGrip

ActivityLED

Laser HeadModel #


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The sensor head with the laser source on top is the Master head (known as headA). The other head is the Slave (known as head B). The model number is listedon the back of each head. They can be identified by the letter A or B on the front.

There are no differences between the older and current versions of the 8215/8225laser heads with the exception of the front panels and batteries. The older versionis powered by nickel cadmium (NiCad) batteries, while the current version is pow-ered by Nickel Metal Hydride (NiMH) batteries.

The difference between the Model 8215 sensor heads and the 8225 sensor headsare the target (Position Sensing Detector or PSD) size, laser distance, and the front

overlay. The 8215 sensor head has a 10mm x 10mm PSD and a laser which allowsalignments over a sensor spacing up to 30 feet, or 9 meters. The 8225 sensor headhas a 20mm x 20mm PSD and a laser which allows alignments over a sensor spacingup to 100 feet (30.5 meters).

Although the direct-connect only laser system (Model 821501 and 822501) is notillustrated in this manual, the only difference between it and the RF laser system(Models 821500 and 822500) is that the RF system transmits information using

either the RF or direct-connect communication. The direct-connect only lasersystem uses only the direct-connect communication. For this reason, the direct-con-nect only laser systems do not have an RF antenna or antenna housing.


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The Activity LED on the front panel can be red, yellow, or green. An explanationof their meaning is shown in the following table.

Table 1:

LED Status Meaning Required Action

Green Yellow Red

X

Normal Operation - When theLaser Head systems are allfunctioning properly and the

laser beam from the companionLaser Head is striking the PSD inthe linear region. This is thedesired state. The Laser Head isin the acceptable condition toperform an alignment.

No Action Required

X (flashing)

Sensor head in standby (sleep)mode - When the Laser Headsees no activity for five minutes,they automatically enter SleepMode to conserve batterypower. The color will be theone that was active, solid or

flashing, before this state wasentered. When this sleep modeis entered, the LED will beflashed off for 1.5 sec. and onfor 0.5 sec.

Use analyzer to wake up whenneeded by initiatingcommunication with the laserheads.

X

Minor Error* Refer to (6) Laser Head StatusScreen on page 3-16 for moreinformation on the error and the

required action.
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* If a minor error is present, the data being acquired may be marginal. The dataquality will depend on the error. If a major error is present, then some kind of hard-ware or system problem exists. Therefore, the data being acquired is rejected.

X (flashing)

Low battery 1st warning (sensorhead) - The Laser Head has theability to monitor its ownbattery power. The batterypower is checked periodicallyto determine if it is below theminimum acceptable power.When the battery powerreaches 4.8 volts, the LED willbe flashed off for 0.5 sec. andthen flashed on for 0.5 sec. Datais accepted when the battery isthis state.

Recharge sensor heads.

X

Major Error* Refer to (6) Laser Head Status

Screen on page 3-16 for moreinformation on the error and therequired action.

X (flashing)

Low battery 2nd/final warning(sensor head) - The Laser Headhas the ability to monitor itsown battery power. The battery

power is checked periodicallyto determine if it is below theminimum acceptable power.When the battery powerreaches 4.2 volts, the LED willbe flashed off for 0.5 sec. andthen flashed on for 0.5 sec. Datais not accepted when the battery

is this state.

Recharge sensor heads.

Table 1:

LED Status Meaning Required Action

Green Yellow Red
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LED Functionality Difference Due to Dual Pass mode

The functionality of the LED differs slightly from the states described in the abovetable when the Dual Pass mode of operation is selected. The difference lies in the

LED state when the companion Laser Heads laser beam is on the PSD. In Dual Passmode, when the laser beam is on or off of the PSD the LED will be a solid yellow,even when the beam is in the linear portion of the PSD. The beam will then flashto green whenever a valid data point is acquired. This deviation is necessary to allowfor the indication to the user that the Laser Heads are acquiring data as they arerotated past each other.

NoteTo determine the actual error, select the Check Lasers option on theAlt screen. This will activate the Laser Heads Status screen. If an errorcondition actually exists, its type will be shown in a popup windowwithin 60 seconds. Refer to the Check Lasers section for more infor-mation.


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General Maintenance

Care and Handling

To ensure satisfactory service from this system, follow these procedures:

Keep the mounting base and chain mounting posts lightly oiled to preventthem from corroding.

To maintain repeatability and accuracy, avoid dropping fixture items. Referto the Customer Assistance section for repair, update, and calibration.

Do not subject system items to large temperature swings.

Do not engrave on the sensor heads.

Keep all lens free of grease, dirt, oil, and other smudges.

Clean the laser and target lens with a soft, lint-free cloth and standard lens

cleaning solution (a field size cleaner container is available from Emerson).Never use an organic solvent such as a thinner or benzine.

Store sensor heads in protective hard-shell carrying case when not in use.

Calibration

The Model 8215/8225 calibration should be checked every two years. Return thesensor heads to Emerson for a calibration check. All calibrations are NIST trace-able.

Caution!

Donotremove the CSI Quality label on the back of the sensor head. Thiswillvoidyour warranty.


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2-11General Maintenance

Battery Charging

Batteries must be charged with the Model 8211charger. The Model 8211 charger

is a smart, drop-in charger that can provide a fast- or trickle-charge for the laserheads and analyzer.

This section describes both the old and current version of the 8211 charger. Theolder version of the 8211 charger can be identified by its solid gray front panel. Thecurrent version of the 8211 charger also uses a gray motif on the front panels, butthe area around the Fast and Discharge buttons is blue.

Model 8211 Smart Charger

The Model 8211 charger provides all battery charging needs and comes with thesystem. It is a smart, drop in charger for the laser heads; it will also charge the ana-lyzer when plugged into a cable. The following picture shows both of the laserheads andthe analyzer being charged.

Charging the Sensor Heads and Analyzer with Model 8211 Charger.


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The current version of the 8211 charger will charge both the former and currentversions of the 8215/8225 laser heads but at a slower charge rate than the older ver-sion of the 8211 charger. The former version of the 8211 charger charges the

former version of the 8215/8225 laser heads, but it will only trickle charge the cur-rent version of the 8215/8225 laser heads. Although no damage will occur if theFast Charge cycle is initiated, this cycle will not work for the current version of thelaser heads.

To set up the 8211 charger, complete these steps:

1. . . plug the power cord into the power supply,

2. . . plug the power cord into an AC receptacle,3. . . plug the power supply into the 8211 charger in the top end cap.

At that time, the beeper will sound indicating that power has been applied to thebattery charger. As a test, all LEDs will illuminate for 1.5 seconds.

4. . . Plug the analyzer charging cable into the bottom end cap.

The sensor heads and analyzer can now be charged either individually or, all at thesame time.

Charging the Sensor Heads with the Model 8211 Charger

Drop them over the posts so that the head faces outward as shown in the previousillustration. Heads can be charged individually or together.

Indicator Light Charging Status

Pending Waiting for safe voltage andtemperature

Discharge (steady) Batteries discharging

Discharge (flashing) Discharge requested, waitingfor safe voltage or temperature

Fast (steady) Batteries in fast charge

Fast (flashing) Fast charge requested, waitingfor safe voltage or temperature

Trickle Batteries in trickle charge,topping-off, or charge complete


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Note

The discharge cycle is intended for older versions of the laser heads,

powered by Nickel Cadmium (NiCad) batteries. This function is notrequired for the current version of the laser heads, powered by NickelMetal Hydride (NiMH) batteries. However, use of this function onlaser heads with NiMH batteries will not result in any damage to theheads or charger.

For maximum safety, the battery charger has a Pending status LED, which lights

momentarily when the head is first placed on the charger. If a battery is very low, oris out of a specific temperature range, it cannot be safely charged. When this con-dition occurs the Pending indicator remains illuminated. While Pending, thecharger is actually charging the batteries at a very low rate in an attempt to chargethe low battery to an acceptable voltage range. Once the battery temperature andvoltage are suitable for charging, the charger automatically begins trickle chargingand the Trickle indicator light turns on.

To fast charge or discharge the battery the Fast button or Discharge button mustbe pressed. If the Fast button or Discharge button is pressed while the batteryvoltage is too low or temperature is not suitable for Fast or Discharge operation, theindicator light will flash on and off. This response acknowledges the request butindicates that the charger cannot fulfill the request at that time. Once voltage andtemperature conditions are suitable, the requested Fast or Discharge operation will

begin and the indicator light will change to a steady light.

Caution!

Note that if the battery is fully charged, a user is able to initiate fast charge bypressing the Fast button. After about 2 minutes, the charger will stop fast chargein this case. However, to avoid overcharging batteries, you should not press theFast button with an already fully charged battery.


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After the Fast charging cycle has completed, the chargers beeper sounds and thecharger automatically begins trickle charging. When this condition begins, theTrickle indicator light turns on indicating that the battery is almost completely

charged, or is completely charged. For the laser head batteries, the two conditionsoccur within a few minutes of each other. Charge time from a fully discharged setof batteries to approximately a 90% voltage charge is 45 minutes (current versionof the 8211 charger) and 15 minutes for the former version of the 8211 Charger.

If the Discharge cycle has been initiated, on completion the charger automaticallybegins fast charging and the Fast indicator light turns on. If charging a former ver-sion of the laser heads that contain NiCad batteries - to avoid the battery memory

concern use the Discharge mode when you have more than 20 minutes to chargethe sensor head batteries. The typical charge cycle is as follows:

Note

After power has been applied to the charger and the sensor head(s)placed in it, if none of the LED's for that sensor head are lit then thecontact between the sensor head and charger may not be sufficientto charge the batteries. No LED's lit indicates a no battery presentstate. If this takes place, remove the sensor head from the charger andtry reseating it back into the charger.

Action Time

Press DISCHARGE button Start

DISCHARGE complete, FAST starts 7 minutes

FAST complete, TRICKLE starts charging complete 22 minutes

NOTE: The heads can be left on TRICKLE indefinitely (until the next time they areneeded).


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Note

After a charging cycle begins, if that charging cycle is interrupted (e.g.

disconnecting the power to the charger or removing the sensor headfrom the charger) the charging process described above initiatesfrom the beginning. Therefore, if the charger cycle is interruptedwhile the Fast charge mode is in progress, then the charger automat-ically begins trickle charging after Pending(see below).

The Pending LED lights momentarily and switches into Fast charge. Charge time

for a fully discharged set of batteries is 45 minutes (for the current version of the8211 charger) and 15 minutes for the former version of the 8211 charger. Thebeeper will sound when both heads are fully charged and the charger switches totrickle.

Charging the Analyzer with the Model 8211 Charger

Charging functions for the 8117, 2120 and 2130 analyzers are identical for both the

former and current versions of the 8211 charger.

Plug the charging cable (A821102) from the bottom end cap on the 8211 chargerinto the charger port on the top end cap of the analyzer. The battery pack willrecharge in three hours. After the battery pack has been fully charged, the batterycharger automatically switches to a trickle charge.


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Battery Usage - Laser Heads

Power is supplied to each sensor head via a rechargeable battery pack. A fullycharged battery pack provides five to six hours of continuous service while transmit-ting data. Longer operation is possible since typical alignments do not require con-tinuous communication with the analyzer. The battery is designed to have a longlife and is not intended to be replaced by the user. Replacement should be per-formed only at Emerson. Emerson recommends that the batteries be replacedafter 500 charges.

To conserve battery life, the 8215/8225 has a sleep mode and a shutdown mode.The sleep mode is activated after 5 minutes of no communication with the analyzer.In the sleep mode, the laser beam and RF communication are shutdown until com-munication is reestablished. All data in memory is saved. In the auto-shutdownmode, the sensor heads are completely shutdown. The Power Button starts thesensor heads again. All data in memory is lost, therefore another sweep should betaken.

The sleep and auto-shutdown modes can be disabled. To disable the sleep modeon each laser head, with the laser heads off, press and hold the Power Buttons. Thiswill cause the laser heads and their corresponding LEDs to power on for approxi-mately two seconds. Then laser heads and their corresponding LEDs will power offfor approximately three seconds. After the laser heads and their correspondingLEDs power back on again, the shutdown mode will be disabled. To re-enable the

sleep mode, just power the heads off.

Note

Please note that this disables the battery conservation (for the sensorheads) therefore, if the heads are left on, the batteries will run down.


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2-17Precautions

Precautions

Please follow these precautions carefully. Any product damage due to these condi-tions may void the warranty.

Use only Emerson-supplied battery chargers that have been approved foruse with the analyzer and Model 8215/8225 laser heads. The use of anyother charger will most likely damage the equipment.

Do not use Emerson battery chargers with anything other than the product

for which they are designed. Do not use the 8211 charger to charge any-thing else!

Do not use any batteries other than those included and/or specified for theanalyzer and 8215/8225 laser heads.

Do not connect a printer directly to the RS232 port located on the top panelof the analyzer.

Do not connect any adapters or accessories to the RS232 port located on thetop panel of the analyzer while the analyzer is turned on.

Do not start the machines being aligned with the laser alignment systemequipment attached. Be sure to remove the laser system before starting themachinery.


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Introduction to Laser Alignment Fixtures Setup

This section takes you through a step-by-step setup of the 8215/8225 Laser Align-ment Fixtures. Before before beginning the actual machine alignment, be sure allpre-alignment checks have been completed.

Warning!

Prior to mounting the laser alignment fixtures on machine shafts, allswitches operating the machines should be locked out. Follow safety

precautions for your facility. Normally, only personnel performingthe alignment should be able to unlock any startup switch. After analignment has been completed, the work area should be inspected toensure that all equipment is clear of rotating shafts/couplings priorto removal of the lockout protection.

Warning!

The 8215/8225 Laser Alignment Fixtures use a Class II (CDRH) laseror Class 2 (IEC) laser. This laser complies with 21 CFR 1040.10 and1040.11 safety requirements with a power output < 1.0 mW (average)and a pulse repetition of 600 pulses/sec. The pulse duration is


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2-19Attaching the Fixtures

Attaching the Fixtures

This section shows how to attach and secure the mounting base, chains, align thetwo mounting bases by leveling, install the sensor heads, turn on the sensor heads,and center the lasers on their targets.

Attaching the B821007 Carbon Steel Mounting Base

The B821007 3/4 inch (19mm) wide carbon steel mounting bracket is suitable for

the majority of alignment jobs where the laser fixtures can be rigidly mounted to ashaft that can be rotated freely.

Select the chain tightener of choice. The right photograph shows a knurled nutwhich can be tightened by hand. The hex nut mechanism provides a more stable,versatile mounting while the knurled nut is more convenient. Use each nut asshown.

2

These photographs illustrate how the chain assembly should be slipped into themounting base. Hold the chain out away from the base and slip the cylinder into itscradle. To ensure maximum tightening range, each nut should be flush with theend of the tightening bolt.

Standard Nut Knurled Knob


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Attaching Chain to the Chain Pickup

This photograph illustrates how the chain attaches and actually clamps the shaft.The base is placed on the shaft (or coupling) and a link of the chain is slipped intothe chain pickup to secure the base to the shaft. After slipping a chain link into thechain pickup, tighten the bolt at the end of the chain.


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Allowing Maximum Tightening Range

To allow for maximum tightening range, ensure that the chain nut is flush with theend of the chain bolt (as shown by arrow). Notice that the chain bolts are on oppo-site sides. As shown in later sections, each mounting base can be installed on eitherend and the chain bolts placed on either side of the shaft.

P i i i M i


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Positioning a Mounting Base

Tighten one of the mounting bases and rotate it (along with the shaft) until it issomewhat level at the top of the rotation. To tighten the mounting base, use a 9/16 inchwrench or your hand, depending on which chain tightener is being used.

Caution!Do not overtighten the chain the maximum tightening torque is 10 ft.-lbs.

P iti i th Oth M ti B


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Positioning the Other Mounting Base

With the previous mounting base still in its level position, if necessary, loosen androtate the other mounting base until it is somewhat level with it. Tighten this baseand recheck the other base to ensure that both are now level in relation to oneanother.

Although this part of the procedure is not absolutely critical, placing the mounting

bases relatively level with each other allows the laser beam adjustment to be moreor less centered. This ensures that the laser beams can line up with their targetseasily.

Also, there may be times when the top position is not accessible. The objective ofthis step is to mount the sensor heads in the same rotational position. This providesthe maximum rotational range for the sensor during data acquisition.

Attaching Excess Chain


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Attaching Excess Chain

One of the problems with using chains as a mounting bracket is that the excess

chain flops and can cause errors. CSIs Laser Alignment Fixtures provide solutionsfor this problem.

Two slots are provided (one on either side) to take up the slack. As shown in thefollowing photographs, you can use either or both of the slots as needed. The orderof use is not important. In fact, the L-slot cannot be used when mounting to shafts(or couplings) greater than 3 inches (76 mm) in diameter. When fastening thechain into the T-shaped slot, the rubber block will hold the chain in place.

The photograph below illustrates using the T-shaped slot; see the following page foran example using the L-shaped slot.

Using the T-shaped Slot


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Using the L-shaped Slot

Caution!

Do not attach excess chain prior to tightening the mounting base chain bolts.Doing so may cause damage to the L and T-shaped slots.

Using the Chain Clip


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Using the Chain Clip

You will almost always have a little extra chain left over. In that case, use the chainclip (part number D22745) to attach it to the previous chain loop. Emerson recom-mends that you use this clip to help prevent the chain from sliding out of theL-slot as the shafts are rotated.

Installing a Post


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Installing a Post

Screw a mounting post (part number D23465) into each of the outer holes in themounting base. Tighten each post with the supplied tightener (Phillips screw-driver) or with a 1/8 inch Allen wrench (not supplied with kit).


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Note


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Longer mounting posts are not available. However, if you wish tomake your own, refer to the mechanical drawing of a mounting post

in the section entitled Mounting Post (part number D23465) ForAlignment Brackets in Appendix B.



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Depending on the clearance around which the laser head will be rotated, the posi-tion of the RF antenna may have to be adjusted. When the antenna is in its mostupright position it extends up above the top of the laser head. Holding the antennahousing (not the antenna itself), rotate or twist the antenna down (or updepending on its starting position) to its desired position. The antennas rotationalarc is 30 degrees. When the antenna is in the down position it does not extendabove the top of the laser head.

3

Mounting the Other Sensor Head


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2-31Models 821500 and 822500 RF Laser Systems Only

Install the opposite sensor head in the same manner (Head A or Head B,depending on which sensor head was mounted on the other side).

Communication Between the Fixtures and Analyzer


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The analyzer conducts communication with the fixtures via a short-range, low-

power radio frequency (RF) carrier (916.5 MHz) or by cable.Radio Frequency (Models 821500 and 822500 only) - With RF, communicationoccurs in much the same manner as with other short-range wireless systems (forexample, cordless phones) a direct line-of-sight communication is not required.

A typical operating range of up to 50 feet (15 meters) can be achieved using RFcommunication, but this range is greatly influenced by building construction mate-

rials and contents, other radio systems operating in the vicinity at or near the sameoperating frequency, and noise generated by nearby equipment. It is not unusualto achieve four times the typical operating range in electrically quiet environmentor to achieve less than the typical operating range in an electrically noisy environ-ment.

Note

This equipment has been tested and found to comply with the limitsfor a Class A digital device, pursuant to Part 15 of the FCC Rules.These limits are designed to provide a reasonable protection againstharmful interference when the equipment is operated in a commer-cial environment. This equipment generates, uses, and can radiateradio frequency energy and, if not installed and used in accordancewith the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area islikely to cause harmful interference in which case the user will berequired to correct the interference at his own expense.

Caution!

Changes or modifications not expressly approved by Emerson could void theuser's authority to operate the equipment.

There may be times when an RF communication between each sensor head andthe analyzer is not convenient. Moving or keeping the analyzer closer to the laserheads can minimize this inconvenience.

The sensor heads have memory for saving alignment readings. If communicationwith the analyzer is broken during rotation (while using the Auto Sweep mode),th di t d i til th b t itt d Wh th


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these readings are stored in memory until they can be transmitted. When thesensor head is turned off, the memory data is erased.

If the analyzer is out of range of one or both sensor heads or if some sort of RF inter-ference is occurring, it will repeatedly attempt to communicate with the sensorheads. A message will be displayed on the analyzer until the communication link isestablished.

When communication using RF becomes difficult, Emerson recommends that youuse the Direct Connect link as described inDirect Connect (All Models) on page2-36.

Connecting the 8000RF Interface


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Attaching 8000RF to 25-pin Connector

Install the 8000RF Interface onto the serial port of the analyzer by completing the

following steps:

1. . . Ensure that the Model 2130 analyzer is turned off.

2. . . Connect the 25-pin connector of the 8000RF Interface to the RS-232 port onthe Model 2130 analyzer.

3. . . Turn the Model 2130 analyzer on.

Caution!

Do not rotate or twist the antenna on the 8000RF Interface. Attempting to do so


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f p gwill damage the unit.

The Attached 8000RF Interface.

Direct Connect (All Models)

Direct Connect is designed for those conditions where it is difficult to communi-cate between the analyzer and the sensor heads using RF Conditions such as


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cate between the analyzer and the sensor heads using RF. Conditions such asbuilding construction materials and contents, other radio systems operating in thevicinity at or near the same operation frequency, and noise generated by nearbyequipment all may make RF communication unsatisfactory.

Note

Both the A800001 and A821510 Direct Connect cables will work withthe 8215/8225 laser heads for all modes of operation where commu-nication between the laser heads and analyzer are necessary, exceptfor the Dual Pass mode. Only the A821510 cable can be used for theDual Pass mode when using direct-connect communication.

To use Direct Connect, complete these steps:

1. . . Make sure the analyzer is turned off.


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2. . . Attach the 25-pin connector of the direct connect cable to the RS232 port on

top of the analyzer.3. . . Connect the Lemo connectors of the direct connect cable to the mating

straight Lemo connector on the extension cables, if applicable.

Note

When connecting the Lemo connector to its mating connector, lineup the red dots located on each connector with each other beforecompleting the connections. To complete the connection, push theconnectors together. Do not twist.

4. . . Connect the Lemo connector on the opposite end of the cable to the Lemoport under the nose of each 8215/8225.

NoteWhen connecting the Lemo connector to its mating connector, lineup the red dots located on each connector with each other beforecompleting the connections. To complete the connection, push theconnectors together. Do not twist.

5. . . Turn the analyzer on.From this point on, Direct Connect is very easy to use. The analyzer determines thatit is connected and disables the RF communication (Models 821500 and 822500only). Cables can be unplugged and reconnected at any time (and at any connec-tion). You do not have to remember which cable is plugged to which head. Even ifyou switch the orientation of the cables (when reconnecting), the analyzer canadjust to the change and will still work correctly.


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4

Caution!When using any cable connector inside the sensor head connector, do not turnor twist the connector. This will shear the cable pins off (inside the connector)totally disabling the sensor head and cable. Pull the cable connector completelyout of the sensor head connector before turning the cable.

The direct connect cable is 5 feet (1.5 m) long with pigtail style cable. Whenstanding between the sensor heads, a 6 feet (1.8 m) span can be aligned,depending on the diameter of the shaft. Extension cables, Model 800002 andModel 800003, are available for longer spans, larger diameter shafts, or if youcannot stand directly in the middle.

The extension cables are eight feet (2.4 meters) long. With two extension cablesand the connection pigtail, the total length is 13 feet (4 meters). When standingbetween the sensor heads, a 22 foot (6.7 meters) span can be aligned, depending


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on the diameter of the shaft.

5

Note

With the 8215, a maximum distance of 30 feet (9 m) between thelaser heads can be achieved. With the 8225, a maximum distance of100 feet (30.5 m) between laser heads can be achieved.

Turn the Laser Beams On


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To turn the laser beams on, press the power button on each sensor head. See Bat-tery Usage - Laser Heads on page 2-16 for power button options.

Warning!

Although the laser in the 8215/8225 system is low in intensity (< 1.0mW), never direct the beam at a human eye. Use of controls, oradjustments, or performance of procedures other than those speci-fied by Emerson may result in hazardous laser radiation exposure. Todo so could result in serious personal injury. Always ensure that the

sensor heads are mounted securely before turning on the laser beam.


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Rough Alignment of the Laser Beams

Rough alignment may be required to keep the laser beam on the target as the fix-


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tures are rotated. Either of these methods can be used: Visible Beam rough alignment utilizes the visible laser beams without the

use of the analyzer

Partial Sweep rough alignment utilizes the partial sweep capabilities of theanalyzer

Visible Beam Rough Alignment

This adjustment must be performed in each of the movement planes (typicallyhorizontal and vertical, when required). A horizontal adjustment is illustrated inthe following figure; duplicate the actions for vertical adjustments.

Rough Horizontal Laser Beam Adjustments

1. Center laser beams

in respective targets

3. Estimate distance

moved by laser beam

Laser beamposition afterheads have

been rotated180

4. Move machine to positionbeams approximately half distanceback toward center of target

2. Rotate laserheads 180

..

The gridlines on the front panel should assist you in determining the approximatemovement(s) needed to rough the machines in. Gridline spacing is 0.3 inches (7.5mm). The following table shows recommended moves based upon the gross move-ment of the laser beam on the sensor head Gross movements are discussed in ver-


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ment of the laser beam on the sensor head. Gross movements are discussed in ver-

tical terms for simplicity.

6

Gross MovementRecommended Machine Move


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Note

There will, of course, be combinations of the movements shown inthe previous table. However, these recommendations should providesome general guidelines.

Partial Sweep Rough Alignment

In this method, you must use the fixtures and set the analyzer to Manual Sweep or

Auto Sweep mode. Either method can provide an effective target area much largerthan the 20 mm x 20 mm surface area. If the fixtures can be rotated and bothbeams remain on target greater than 90 (recommended) of the sweep, the analyzercan produce an alignment solution from the data taken. Data gathered from theportion of the sweep that the laser beams were off target is rejected. For more infor-mation about sweep data collection modes, see Chapter 6.

at Gearbox at Motor

Small Large,down

Angular & Offset add shims under the inboardGearbox feet or remove shims from the outboardGearbox feet.

Large,down

Small Angular & Offset add shims under the inboard Motorfeet or remove shims from the outboard Motor feet.

Large, up Large,down

Offset add shims to all feet of the Gearbox or removeshims from all feet of the Motor.

Large,down

Large, up Offset add shims to all feet of the Motor or removeshims from all feet of the Gearbox.

Large, up Large, up Angular add shims under the outboard feet of bothmachines or remove shims from the inboard feet of both

machines.

Large down Large down Angular remove shims from the outboard feet of bothmachines or add shims under the inboard feet of bothmachines.

This procedure also works when using the Dual Pass mode.

Note

Roughing inthemachineso that the laserbeamis keptonthe target


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Roughing in the machine so that the laser beam is kept on the target(PSD) as the laser fixtures are rotated can be quicker with a largerPSD (e.g. with the 20x20mm PSD on the 8225 laser fixtures).

Introduction to Special Applications

This section covers using additional mounting blocks, mounting on large diame-


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g g , g gters ( shafts > 8 inches (203 mm), and using alternative mounting brackets. Nor-mally, additional blocks are used to achieve greater coupling clearance. In somecases, you may find that one (or both) of the mounting blocks must be installed onthe coupling itself. For larger diameter shafts (or mounting on a coupling), addi-tional lengths of chain may also be needed to mount the base.


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Adding a 2-inch (51 mm) Block


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This is a picture of a 2-inch (51 mm) block being attached on top of the 1-inch (25

mm) block (the blocks can be stacked in either order).


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2-49Using Additional Mounting Blocks

7

This shows the complete 3-inch (76 mm) extension setup. The following table listswhich blocks are to be used for the various vertical extension ranges.

For Vertical ExtensionLength (inches)

Use These Block(s)(inches)

0 0

1 1

2 2

3 1, 2

Mounting One Bracket on a Coupling


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If at all possible, Emerson recommends that you mount the brackets on the shafts.However, this is not always possible. Occasionally, you may have to mount thebracket on a coupling.

This view shows the B821007 carbon steel mounting brackets being mounted tothe shaft on one side and the coupling on the other. In order to do this, you mayhave to use a vertical extension block(s). In the example shown above, a 1-inch (25

mm) extension block is being used on the right side; no block is used on the left(coupling) side.

Mounting on Shafts (or Couplings) > 8-inch (203 mm) Diameter

Although the mounting base itself can be used on shaft diameters up to 26 inches(660 mm), additional section(s) of chain must be used for applications greaterh 8 i h (203 ) i di E ll i l h i f


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2-51Using Additional Mounting Blocks

than 8 inches (203 mm) in diameter. Emerson sells extension lengths in two-feetchain increments for the B821007 carbon steel mounting bracket (part numberD22773) and the A800052 soft-mount (non-rotational) mounting bracket (partnumber A832001). In addition to the chain itself, extension kits include a clevis pinand a hair pin, which are used to connect the sections of chain together.

Refer to the following table to determine chains needed with various shaft diame-

ters.

For Shaft Diameters Inches(mm)

Use These Chain Lengths

Less than 8 (203) Standard Chain Length

8 - 15 1/2

(203 394)

Standard Chain Length +

1 Optional Length

15 1/2 23(394 584)

Standard Chain Length +2 Optional Lengths

23 26(584 660)

Standard Chain Length +3 Optional Lengths

Using Alternative Mounting Brackets

Attaching the A800052 Soft-Mount (Non-Rotational) Mounting Base

Th A800052 f b k d l df hi i h h f


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The A800052 soft mount bracket was developed for machines with shafts or rotorsthat are too large and heavy or difficult to turn like cement kilns, rock crushers,gearboxes and hammer mills. This bracket is typically used for uncoupled align-ments where either the Manual Sweep or Dual Pass methods are being used. It haseight shielded ball bearings mounted at the base of the bracket so that the bracketactually rolls around the shaft.

Nylon nuts that come in the package can be added to the chain to allow it to easilyslide over the shaft while providing a stable mounting configuration. If necessary,install the nylon nuts through slots in the chain using the 6-32 x 1/2 inch panheadscrew (provided) so that they are evenly spaced.

8

Before using, inspect the soft mount base to ensure that all eight ball bearings aretight and free of play. Screw the mounting posts into each hole in the mountingbase and tighten with the supplied tightener (Phillips screwdriver) or with a 1/8inch Allen wrench (not supplied with kit). Select the chain tightener of choice

(refer to Attaching the B821007 Carbon Steel Mounting Base on page 2 19 for


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2-53Using Alternative Mounting Brackets

(refer to Attaching the B821007 Carbon Steel Mounting Base on page 2-19 formore information). The hex nut mechanism provides a more stable, versatilemounting while the knurled nut is more convenient. The chain assembly shouldbe slipped into the mounting base so that the nylon nuts rest against the surface ofthe shaft (or coupling). Hold the chain out away from the base and slip the cylinderinto its cradle. To ensure maximum tightening range, each nut should be flushwith the end of the tightening bolt.

Place the base on the shaft (or coupling); a link of chain is slipped into the T-slot tosecure the base to the shaft. The soft-mount base does not have a chain pickup likethe B821007 Carbon Steel Mounting Base. After slipping a chain link into the T-slot, tighten the bolt at the end of the chain. Each mounting base can be installedon either end and the chain bolts placed on either side of the shaft. Take up anyslack in the chain using the chain clip (if necessary) and mount the laser fixtures to

the posts as described in the section Attaching the B821007 Carbon SteelMounting Base on page 2-19. The following photographs show the base mountedto a shaft. Grasping the bracket (not the laser fixtures) rotate the soft-mount basearound the shaft (or coupling).

Caution!

Grasping the laser fixtures could result in less accurate, unrepeatable data. This

is especially important when using the Dual Pass method where the data is auto-matically acquired as one fixture passes by the other.

Caution!

Coupling run-out will severely affect the accuracy of the soft mount brackets.Coupling run-out should be measured and subtracted from the reading during

use.

Caution!

To ensure measurement accuracy, the contact surfaces of the shaft (or coupling)must be free of dirt, grease, oil, etc. If cleaning is needed, Emerson recommends

thatyouuseasolvent-base cleaner Shaftkeys shouldbeavoided to reduce errors


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that you use a solvent-base cleaner. Shaft keys should be avoided to reduce errorsin accuracy.

9

Attaching the A8AA54 Narrow Mounting Base

The A8AA54, 1/2 inch (13mm) wide, narrow bracket was developed for smallmachines with shaft diameters of 4 - 1/2 inches (114 mm) and below, where theshaft can be rotated freely. Top and bottom v-shaped bars clamp snugly around the

shaft All isheldin placebyanyoneofthreefasteners:wingnutsforeasytightening


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2-55Using Alternative Mounting Brackets

shaft. All is held in place by any one of three fasteners: wing nuts for easy tightening,hexagonal nuts for easy tightening in close quarters or a 1/2 inch (13mm) cou-pling nut for especially tight spaces. The bolts are hinged and can swing freely. Acotter pin can be inserted into the bracket to prevent the bolt from swinging.

10

Place the top v-shaped bar section (base) of the bracket on the shaft and thebottom v-shaped bar section of the bracket on the shaft (on the opposite side of theshaft from where the top v-shaped bar section has been placed) to secure thebracket to the shaft. Ensure that the bolts are seated in the outer most slots of thebottom section. When the top and bottom v-shaped bar bracket sections and bolts

are in place, tighten the nut at the end of the bolt to clamp the bracket to the shaft.

Screw the mounting posts into each hole in the mounting base and tighten withthe supplied tightener (Phillips screwdriver) or with a 1/8 inch Allen wrench (notsupplied with kit). Mount the laser fixtures to the posts as described in Attachingthe B821007 Carbon Steel Mounting Base on page 2-19. The photograph shows

the base mounted to a shaft.


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11

Note

Extension blocks are not available for this bracket.


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Screw the mounting posts into each hole in the mounting base and tighten withthe supplied tightener (Phillips screwdriver) or with a 1/8 inch Allen wrench (notsupplied with kit). Mount the laser fixtures to the posts as described in Attachingthe B821007 Carbon Steel Mounting Base on page 2-19. Once the posts are in

place, mount the laser fixtures to the posts. The photograph shows the baset d t h ft


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p p p g pmounted to a shaft.

13

Note

Extension chains and blocks are not available for this bracket.


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Screw the mounting posts into each hole in the mounting base and tighten withthe supplied tightener (Phillips screwdriver) or with a 1/8 inch Allen wrench (notsupplied with kit). Mount the laser fixtures to the posts as described in Attachingthe B821007 Carbon Steel Mounting Base on page 2-19. Attach the base to the

inside or outside of the coupling, depending on the coupling design and whetheror not you are performing a coupled or uncoupled alignment The photograph


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or not you are performing a coupled or uncoupled alignment. The photographillustrates the base attached to the outside of a coupling.

15


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Advanced and Basic Laser Align Applications

The laser alignment program is available as an advanced laser align program

(which includes the ability to perform Basic jobs), and as a basic laser align pro-gram (which can only perform basic alignment jobs).


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3-2 Horizontal Alignment

gram (which can only perform basic alignment jobs).

Advanced Laser Align

If the Advanced Laser Align application is loaded in a 2130 analyzer, the programcan be launched from the 2130 analyzers Home screen by pressing the Adv LaserAlign soft key. When the advanced application is selected, you will have access to thefull functionality described throughout this manual. The ability to perform basiclaser align jobs is included in this program.

Basic Laser Align

If the Basic Laser Align application is loaded in a 2130 analyzer, the program canbe launched by pressing the Basic Laser Align soft key on the 2130 analyzer homepage. When the basic application is selected, you will have access to a subset of thefunctionality described throughout this manual. Refer to the Basic Mode sectionon page 3-12 for a detailed description of the functionality available in the BasicLaser Align application.

Main Screen

The main Laser Align Application screen (sometimes referred to as the Main

Menu) allows you to monitor progress throughout the alignment job. When a hor-izontal alignment job is active, the Main screen displays as illustrated below.


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3-3Main Screen

g j , p y

Laser Align Application Main screen at job start

The application defaults to a predefined setup when a new job is created. The typeof job, Job ID, Equipment ID, alignment method, number of machine moves, andnumber of notes attached to the job are displayed in the upper portion of the mainscreen.

Note

Unless otherwise noted, any defaults listed are displayed only at first.Once a field is modified from the default, the program uses the latestentry for that field.

The steps required to perform an alignment are displayed in the center portion ofthe main screen. The 2130 Laser Align program leads you through each step of aroutine alignment procedure starting with the Enter Dimensions selection at theMain screen. Once an alignment job has started the next uncompleted step in the

recommended procedure is highlighted.An [X] signifies a completed step As you complete steps the next recommended


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An [X] signifies a completed step. As you complete steps, the next recommendedstep is highlighted. Initially, the Move Machine step is displayed, but grayed outuntil youve completed first two required steps which are critical to the alignmentjobs.

Up and Down Arrow keys

Use the Up and Down Arrow keys to highlight each feature. If you select an inactivestep, a popup message reminds you that the selected step is inactive due to missinginformation.

Three Step Alignment

To simulate the basic steps required to complete a horizontal alignment job, the

2130 Laser Align main screen is set up to allow an alignment job to be performedusing the following three steps:


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3-5Three Step Alignment

1. enter dimensions,

enter machine dimensions

if thermal growth is enabled, enter thermal growth information; otherwise,this step is skipped

2. sweep laser heads,

if foot pre-check is enabled, perform Soft Foot or FDI check; otherwise, thisstep is skipped

acquire alignment data to determine the alignment condition of themachine

3. move machine review vertical moves

review horizontal moves

perform a live move (optional) and move the machine.

Main Screen Function Keys

Enter Dimensions

Use the Enter Dimensions key to advance to the Edit Dimensions screen where thedimensions for the machine being aligned can be entered. This is the first step of


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g g pthe three-key operation used in performing an alignment job. If thermal growth isenabled, thermal growth information can also be entered from under this step.Refer to the Enter Dimensions section on page 3-45 for more information.

Sweep Laser Heads

Use the Sweep Laser Heads key to advance to the data acquisition screen for thealignment method defined for the job. This is the second step of the three-keyoperation used in performing an alignment job. From this screen alignment dataneeded to determine the alignment condition of the machine is acquired. If fo

laser alignment 97191

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