laser diodes for next generation light sources...appl. phys. 43 (2010) 354002 2/3/16 led vs ld:...

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LASER DIODES FOR NEXT GENERATION LIGHT SOURCES Providing the brightest, most efficient laser light sources to the world J AMES W. RARING GM, VP ENGINEERING DOE SSL R&D Workshop Raleigh, NC February 3, 2016

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Page 1: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

LASER DIODES FOR NEXT GENERATION LIGHT SOURCES

Providing the brightest, most efficient laser light sources to the world

JAMES W. RARING GM, VP ENGINEERING

DOE SSL R&D Workshop

Raleigh, NC February 3, 2016

Page 2: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

OUTLINE AND KEY MESSAGES

2 DOE SSL R&D Workshop

• LDs are solution to droop and offer 10-20X more power per chip area and 10,000X the spatial brightness of LEDs

• LD + phosphor source can provide superior “delivered” lm/W

• LDs must overcome challenges such as wall plug efficiency to achieve maximum adoption in lighting

• Evolution of GaAs LDs paved a proven pathway for GaN LDs

• GaN LDs have a bright future

2/3/16

Page 3: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

LDS DOMINATED BY STIMULATED EMISSION

3 DOE SSL R&D Workshop

Light Emitting Diode Laser Diode

Coldren et al

Output = Rst

Output = Rsp = Bn2

Input = I/qV

Rnr = An + Cn3

2/3/16

Page 4: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

LED VS LD: POWER PER CHIP AREA

4 DOE SSL R&D Workshop

Current LDs produce 10-20X more light per chip area

Pulsed data

4.5W

1.8W Narukawa et al, J. Phys. D: Appl. Phys. 43 (2010) 354002

2/3/16

Page 5: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

LED VS LD: OUTPUT POWER DENSITY

5 DOE SSL R&D Workshop

LD aperture 10,000X brighter than LED emitter

Pulsed data

Narukawa et al, J. Phys. D: Appl. Phys. 43 (2010) 354002

1.8W

4.5W

2/3/16

Page 6: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

LD + PHOSPHOR FOR ILLUMINATION

• Low etendue + high brightness make LDs ideal excitation source

6 DOE SSL R&D Workshop

LD + Phosphor

3W in <100µm Ø spot on phosphor

>380 W/mm2

LDs >300X brighter than LED: Superior for directional applications

Even with ½ the WPE, LDs can provide higher delivered lm/W

2/3/16

Page 7: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

LD + PHOSPHOR CONFIGURATIONS

7 DOE SSL R&D Workshop

• Phosphor technology for high power density LD excitation exists today

• Ceramic and single-crystal YAG:CE demonstrate low thermal quenching, high IQE, and robust lifetimes at >200C

• Infinite number of LD + phosphor configurations; Opportunity

Transmission Reflection Remote: T or R

e.g. spotlights, headlights, directional bulbs, etc

e.g. spotlights, headlights, directional bulbs, etc

e.g. street, bridge, tunnel light; integrated bldg materials

BMW I8; motorauthority.com

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Page 8: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

OUTLINE AND KEY MESSAGES

8 DOE SSL R&D Workshop

• LDs are solution to droop and offer 10-20X more power per chip area and 10,000X the spatial brightness of LEDs

• LD + phosphor source can provide superior “delivered” lm/W

• LDs must overcome challenges such as wall plug efficiency to achieve maximum adoption in lighting

• Evolution of GaAs LDs paved a proven pathway for GaN LDs

• GaN LDs have a bright future

2/3/16

Page 9: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

LD WPE @ ~40% W/ RAPID PROGRESS

• Blue LD WPE increased from 15% in 2005 to ~40% in 2015

• P @ max WPE increased from 10mW in 1997 to 4W in 2015

9 DOE SSL R&D Workshop

YEAR

Peak

WP

E (%

)

YEAR Po

wer

at

Peak

WP

E (m

W)

Derived from various literature reports Derived from various literature reports

2/3/16

Page 10: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

BLUE LD POWER CONSUMPTION PARETO

Output power

40%

Non-zero Ith

Imperfect slope efficiency

Imperfect Vf

Vf from Ith

Vf from imperfect slope

10 DOE SSL R&D Workshop

Example 4W/40% WPE Blue LD;

𝑛𝑖𝑛𝑗 𝑎𝑚

𝑎𝑚 + 𝑎𝑖

(𝐼 − 𝐼𝑡ℎ)

𝐼

𝑊𝑃𝐸 = 𝐸𝑄𝐸 ℎ 𝑣

𝑞 𝑉

LD GaN

WPE (%) 35 - 40

ηinj (%) >80

αi (cm-1) 1.0 - 3.0

ɦν/qV (V) >1.5

7% 19%

22%

4% 10%

GaAs

75 - 80

>95

0.3 - 0.5

0.15

2/3/16

Page 11: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

SHEDS: A MODEL TO DRIVE GAN LD WPE

• In 2003 DoD launched SHEDS (super-high-efficiency diode sources) – Featured 8 partners; JDSU, nLight, Alphalight, several universities etc

• Program goal to drive GaAs 9xx nm LDs from 45-50% to 80% WPE – Motivated by interest to improve the efficiency of diode-pumped solid-state lasers

• SHEDS was huge success driving WPE 75-85% by program end; – In <1 year achieved 65% WPE, by program end in 2006, ~75% WPE at RT and 85% at -50C

11 DOE SSL R&D Workshop

JDSU; Peters et al, 2005 nLIGHT; Crump et al, 2005

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Page 12: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

ADDITIONAL CONSIDERATIONS

12 DOE SSL R&D Workshop

Cost Volume driven; LD fab yield, substrate costs, etc

GaAs LD pathway mapped to <$0.03/W in studies

Lifetime/Reliability Low defect densities and optimized process

Wide stripe, specialized facet coating technology

Thermal Management Current 4W LD has >400X waste power density of 1W LED

P-side down bond, thermal materials, remote light

Eye Safety Concerns Laser + phosphor; Design for safety will be key element

Laser based projectors already in wide-spread use

2/3/16

Page 13: Laser Diodes for Next Generation Light Sources...Appl. Phys. 43 (2010) 354002 2/3/16 LED VS LD: OUTPUT POWER DENSITY DOE SSL R&D Workshop 5 LD aperture 10,000X brighter than LED emitter

SUMMARY: LDS HAVE BRIGHT FUTURE

LDs offer inherent benefits over LEDs; Next Gen light sources

• LDs are Droop-Free at >100x current density

• LDs are 10,000x brighter and can yield 10-20x more power from epi area

• LD sources already provide superior “delivered lm/W” in directional apps

LD adoption will grow with tech maturity and Next Gen lighting

• GaAs LDs paved a proven pathway towards performance and cost for GaN LDs

• SHEDs as example of a program to drive GaN LDs to GaN LED efficiencies

• Benefits of LDs will become further attractive in Next Gen lighting

13 DOE SSL R&D Workshop

Thank you for your attention

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