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Site Planning and Installation Guide

Lava™

Precision Solutions

TABLE OF CONTENTS

Table of Contents

INTrOdUCTION .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 5

2. PrEPArE ThE ArEA . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 6

2.1 Electrical Service requirements.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 6

2.2 Code and Building regulation Compliance .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 6

2.3 Environmental Operating Conditions . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 6

2.4 Compressed Air requirements . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 7

2.5 Filters . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 7

2.6 Equipment Placement requirements

2.7 data System requirements .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 8

2.75 Lava™ remote Connection diagram.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 9

2.8 Special Installation Tool requirements . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..10

2.9 Compressed Air Installation Kit . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..10

3. rECEIvING INFOrMATION . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..11

3.1 Crate 1: Lava™ CNC 500 Milling Machine.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..11

3.2 Crate 2: Lava™ Scan ST Scanner, Accessories . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..11

3.3 Crate 3: Lava™ Furnace 200.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..11

4. LAvA™ SySTEM INSTALLATION rEqUIrEMENTS . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..12

4.1 Customer Checklist . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..12–13

4.2 Customer data Connection Checklist .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..14

Introduction

The purchaser is responsible for providing the necessary machine utility requirements to the area

where the Lava™ System will be installed. This includes electricity and compressed air.

Because of varying local codes and labor policies, it is also the responsibility of the purchaser to install

the machine in its permanent location and to connect the services to the machine. For example, the

state of California requires that seismic bracing be provided on the Lava™ CNC 500. It is the purchaser’s

responsibility to ensure that state and local code requirements are met.

iNTrODuCTiON

WArNiNG

The customer is solely responsible for providing an oil-free and dry air supply (to a dew

point of 37°F, 3°C). Filters are provided for precautionary purposes only and not as a

replacement for a clean air supply. A contaminated air supply can quickly reduce the

effectiveness of the filter element, resulting in early machine failure and possibly

contamination of the coping.

NOTiCE

Only dental care professionals or other appropriately trained personnel in dental care

and industrial use areas should use this equipment. It is a violation of federal law (USA)

to use this product in a manner inconsistent with its labeling. Injury to persons or

property can result unless the operating instructions are followed carefully.

2. PrEP ThE ArEA

2. Prep the Area2.1 Electrical Service requirementsThe electrical requirements for the 3M ESPE equipment being installed are shown in the

following table.

The supply power must be 5 ft. (1.5 meters) or less from the Lava™ CNC 500. Additionally, when

planning the electrical service consider support equipment such as compressors, air dryers, and

vacuum systems.

Requirement Lava™ CNC 500

Lava™ Scan ST

Scanner PC

Scanner Monitor

Lava™ Furnace 200

voltage 208 vAC 120 vAC 208 vAC

Frequency 50/60 hz 50/60 hz 50/60 hz

Phase Single Single Single

Circuit 15 A 15 A 20 A

Supply Outlet NEMA 6-20 straight blade

NEMA 5-15 straight blade (3 outlets required)

NEMA 6-20 straight blade

2.2 Code and Building regulation Compliance due to variation in local regulations, the owner is responsible for complying with applicable codes

and regulations as they pertain to locating the equipment and providing services to the equipment.

2.3 Environmental Operating ConditionsOperating Temperature: 64 – 80°F (18 – 25°C)

humidity: maximum 90% (non-condensing)

Lava™ CNC 500 voltage range (Frequency): 200 – 240 vAC (50/60 hz)

Lava™ Scan ST voltage range (Frequency): 110 – 120 vAC (50/60 hz)

Lava™ Furnace 200 voltage range (Frequency): 200 – 240 vAC (50/60 hz)

Lava™ CNC 500 Nominal Current: 4 Amps

Lava™ Scan ST Nominal Current: 1.2 – 2.4 Amps

Lava™ Furnace 200 Maximum Current: 16 Amps

Lava™ CNC 500 Maximum Elevation: 1000m

Lava™ Scan ST Maximum Elevation: 1000m

Lava™ CNC 500 Nominal Output: .92 – 1.1 kW

Lava™ Furnace 200 Maximum Output: 3 kW

2. PrEP ThE ArEA

2.4 Compressed Air requirementsCompressed air is used to operate the work piece load and unload mechanism as well as maintain

a debris free cutting environment.

Compressed Air Supply Specifications

Pressure 95 lbs/in2 (6.5 bar) minimum, 145 lbs/in2 (10 bar) maximum

Flow rate 8.8 ft3/min (250 l/min)

Air Purity Class 344 dIN ISO 8573-1

Connection distance Within 2 ft. (0.6m) of milling machine

Moisture in the air line will not be removed by the accessory air filter. A refrigerated air dryer may

be needed to meet the dew point requirement. It should be a non-cycling hermetic type compatible

with the flow and pressure of the compressor selected. It should be capable of accepting air and

drying it to 37°F (3°C) dew point at 100°F (38°C) ambient. It would typically have an automatic drain

tap and be wired from the compressor controller. The following air dryers are examples that may be

used: Norgren d-10 Series or Arrow A-10.

2.5 Filters3M ESPE supplies an air filter assembly with each Lava™ System to remove dirt particles from the

incoming air. This filter must be installed on the compressed air line at the time of installation and

must be drained periodically to remove excess water.

Install the mist separator in front of the micro-mist separator to remove coarse air contaminants that

would otherwise plug the micro-mist element. replace the mist separator at least every 6 months

and the micro-mist separator at least every 12 months. Change the elements more frequently if the

air supply is highly contaminated.

NOTiCE

A compressed air source that does not meet the specifications can cause early

machine failures. 3M’s warranty and preventative maintenance agreements do not

cover machine failures caused by an improper compressed air source.

2. PrEP ThE ArEA

2.6 Equipment Placement requirements1. Floor structure must be able to withstand 164 lbs/ft2 (800 kg/m2) under the Lava™ CNC 500’s

projected floor area. Consultation with structural or architectural engineering firm should be

done to confirm floor requirements.

2. Minimum clearance of 24 in. (0.6m) behind, to the left side, and to the right side of Lava™ CNC 500.

3. Lava™ Scan ST must be placed on a sturdy, bench top with minimal vibration.

4. A vent hood is optional, but not required for the Lava™ Furnace 200.

5. The Lava™ Furnace 200 should be placed on a sturdy benchtop.

Note: The following are the system specifications.

Lava™ CNC 500 Lava™ Scan ST Lava™ Furnace 200

Width 42.9 in (1090mm) 21.5 in (545mm) 17 in (420mm)

depth 33.1 in (840mm) 18.3 in (465mm) 24 in (600mm)

height 77.2 in (1960mm) 31.5 in (800mm) 39 in (980mm)

Weight 1367 lbs (620 kg) 99 lbs (45 kg) 165 lbs (75 kg)

2.7 data System requirements 2.7.1 Maximum distance from Lava™ Scan ST to Lava™ CNC 500 is 15 meters (50 ft.) for the data cable.

Note: Lava™ CNC 500 to contain a vPN connectivity device supplied by 3M ESPE.

2.7.2 A dedicated broadband (dSL, cable) connection with a Static IP Address assigned from the Internet

Service Provider is necessary. A 10BaseT or faster ethernet network connection is required for

remote support. Network upload and download speed should be at or above 125Kbps. 3M ESPE

will provide a vPN router for a secure connection between 3M ESPE

technical support and the customer site.

2.7.3 Customer to supply the cable from the dSL modem to vPN Interface.

2.7.4 The broadband connection in which to configure the remote network connection as outlined in the

Lava™ remote Connection diagram has the requirements below:

3M Supplied router to Customer Supplied Modem

a. dSL modem required with following capabilities

i. static IP LAN address option

ii. dhCP option

iii. vPN Pass Through option

b. One (1) Ethernet patch cable at building location designated for mill machine from dSL modem.

Appropriate cable to be determined by modem provider.

c. One (1) Static IP address for vPN/router

d. Completed Customer data Connection Checklist (section 4.2)

2. PrEP ThE ArEA

2.7.5 Lava™ remote Connection diagram

3M uS Connections

3M European Connections

Customer Site(settings for one system shown)

Static Public IP: Customer Supplied

Subnet Mask: Customer Supplied

default Gateway: Customer Supplied

dNS Servers: Customer Supplied

Broadband Modem: Customer Supplied

Patch Cable: Customer Supplied

device IP: 192.168.11.11

Subnet: 255.255.255.0

default Gateway: 192.168.11.1

pcAnywhere Ports: 5633, 5634

device IP: 192.168.11.151

Subnet: 255.255.255.0


device IP: 192.168.11.101

Subnet: 255.255.255.0


pcAnywhere Ports: 5631, 5632

device IP: 192.168.11.1

device Subnet: 255.255.255.0

Port Forwarding for Individual device IP’s (mill & scanner)

Static Public IP: Customer Supplied (same as below) pcAnywhere Ports: 5631, 5632, 5633, 5634

European Service PC ISdN Line

US 3M ESPE Service PC

US 3M ESPE Field rep PC

CNC 500 Scan ST

Furnace 200

2. PrEP ThE ArEA

2.8 Special Installation Tool requirementsNo special installation tools are required by the customer. A 3M ESPE representative will be present

for the uncrating or unloading of the Lava™ System. This uncrating or unloading will be conducted by

3M ESPE personnel and/or contracted personnel.

The customer may be required and is responsible to remove any obstacles that would obstruct the

transport of the Lava™ System into its final location within the customer facility.

2.9 Compressed Air Line Installation KitThe Compressed Air Line Installation Kit supplied with the Lava™ System is installed between

the Lava™ CNC 500 and the facility’s compressed air services on the wall behind the Lava™ CNC 500

milling machine.

WArNiNG

NO uncrating or unloading of the Lava™ System should be conducted unless under

the direct supervision of a 3M Service representative.

3. rECEiviNG iNFOrMATiON

3. receiving Information3.1 Crate 1: Lava™ CNC 500 Milling Machinedimensions

Length: 74.8 inches (1900mm)

Width: 59.1 inches (1500mm)

height: 94.5 inches (2400mm)

Weight: 1830 lbs (830 kg)

3.2 Crate 2: Lava™ Scan ST Scanner, Accessoriesdimensions




Weight: 246 lbs (112 kg)

3.3 Crate 3: Lava™ Furnace 200dimensions




Weight: 213.35 lbs (96.8 kg)

4. iNSTALLATiON rEquirEMENTS

4. Lava™ System Installation requirements

4.1 Customer ChecklistGeneral

1. Is the entry capable of accepting delivery? yes No

2. Is there adequate space for unloading equipment from a truck? yes No

3. Is there room for maneuvering the pallet jack? yes No

4. Is the floor able to withstand the weight of the hand truck and milling machine? yes No

5. Are the transportation path doorways >34 in. (0.86m) wide? yes No

6. does floor rating for milling machine meet requirements? yes No

7. Is there a min. of 2 ft. (0.66m) clearance in the rear, and on both sides? yes No

8. does the scanner location meet the environmental conditions? yes No

9. Is the scanner in a relatively dust free environment? yes No

10. Will the tables support the scanner and furnace? yes No

Electrical Supply

11. Is the minimum supply voltage during peak usage 200 volts? yes No

12. Is a 208 vAC, 20-amp, single phase circuit with a straight yes No

blade receptacle available? (Furnace)


blade receptacle available? (Milling Machine)


blade receptacle (x3) available? (Computer, Scanner, Monitor)

15. Is the supply power 5 ft. (1.5 meters) or less from the milling machine? yes No

Compressed Air Supply

16. Is the supply flow rate 8.8 ft3/min (250 l/min)? yes No

17. does the air supply line follow the air purity standards for yes No

Class 344 dIN ISO 8573-1?

18. Is there a dryer on the air supply which keeps the air less than yes No

37°F (3°C) dew point?

19. Is the air supply connection within 2 ft. (0.6m) of milling machine? yes No

20. Is the supply pressure a minimum of 95 psi (605 bar)? yes No

Data Connections

21. Will the milling machine be within 50 ft. (15m) of the Scanner computer? yes No

22. Is there a high-speed internet connection available, i.e. Cable modem, dSL? yes No

23. does the customer have a cable to connect the vPN to the dSL/Cable modem? yes No

24. has the Customer data Connection Checklist (section 4.2) been completed? yes No

4. iNSTALLATiON rEquirEMENTS

4.2 Customer data Connection ChecklistCustomer may have to contact Internet Service Provider (ISP) to complete information.

This checklist must be completed and returned to the 3M Service personnel prior

to installation.

Customer Name

IT/ISP Contact Name

IT/ISP Contact Phone Number

Static Public IP Address

Subnet Mask

Default Gateway

DNS 1

DNS 2

Mill data ports (2 required) typically 5631 & 5632

Scanner data ports (2 required) typically 5633 & 5634

Additional Information

NOTE: All equipment and services must have the ability to pass data through ports selected

(i.e. 5631, 5632, 5633, 5634) for both TCP and UdP, as well as, IPSec vPN tunnels.

Dental Products

3M CenterBuilding 275-2SE-03St. Paul, MN 55144-1000U.S.A.1-800-634-2249

3M Canada

Post Office Box 5757London, Ontario N6A 4T1Canada1-800-265-1840 ext. 6229

3M, ESPE and Lava are registered trademarks of 3M ESPE or 3M ESPE AG. Used under license in Canada.Linksys is a registered trademark of Cisco Systems, Inc.

Please recycle. Printed in U.S.A.© 3M 2008. All rights reserved.70-2009-3580-0

Customer Care Center: 1-800-634-2249 www.3MESPE.com

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