learning lean through making coffee

15
10, Velaction Continuous Improvement, LLC. rights reserved. Learning Lean Through Making Coffee Presented by Jeff Hajek Gotta Go Lean Tim McMahon A Lean Journey Version 11/18/2010

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In our first live show, we discuss how Lean lessons stick best when people can relate to them through every day examples. Many of us practice Lean thinking in our lives without recognizing it. Since most people already know how to make coffee, this provides a perfect backdrop to teach a variety of Lean concepts.

TRANSCRIPT

Page 1: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Learning Lean Through Making Coffee

Presented by

Jeff HajekGotta Go Lean

Tim McMahonA Lean Journey

Version 11/18/2010

Page 2: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Image courtesy of Wikimedia commonshttp://commons.wikimedia.org/wiki/File:%5E-%5E_coffee.jpg

Page 3: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Which Would You Prefer?

Page 4: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

What Do Customers Want?

Value Speed

FreshnessFlavor

Service

Page 5: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

The Problems With Batching

Page 6: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Inconsistent Processes = Inconsistent Results

Page 7: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Improving Quality

Page 8: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Building Quality In (Poka Yoke and Jidoka)

Page 9: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

FIFO / First-In, First-Out

Page 10: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Pull

Page 11: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Visual Instructions

Page 12: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

5S

Page 13: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Follow-up Information

A Lean Journey Bloghttp://leanjourneytruenorth.blogspot.com

• What is Lean?• Mistake Proofing Help• Quick Changeover• Over 350 terms

• Over 20 Forms and Toolshttp://www.Velaction.com

Page 14: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Questions

• Jeff Hajek– [email protected]– www.GottaGoLean.com– 1.800.670.5805

• Tim McMahon– http://linkedin.com/in/timothyfmcmahon– 860-469-LEAN (5326)

Page 15: Learning Lean Through Making Coffee

© 2010, Velaction Continuous Improvement, LLC. All rights reserved.

Copyright Terms

• You may modify this presentation for use within your own organization.

• You may distribute this presentation within your own organization.

• You may not distribute this presentation, its derivative works, or images contained within it outside of your own organization.